世界经济论坛：全球灯塔网络-利用第四次工业革命提高可持续发展水平（2021）-37正式版

InCollaborationwithMcKinsey&CompanyGlobalLighthouseNetwork:UnlockingSustainabilitythroughFourthIndustrialRevolutionTechnologiesIMPACTPAPERSEPTEMBER2021每日免费获取报告1、每日微信群内分享7+最新重磅报告；2、每日分享当日华尔街日报、金融时报；3、每周分享经济学人4、行研报告均为公开版，权利归原作者所有，起点财经仅分发做内部学习。扫一扫二维码关注公号回复：研究报告加入“起点财经”微信群。。Cover:GettyImagesandUnsplashContentsExecutivesummary3451Today’strendsaretomorrow’sstandards1.1TheGlobalLighthouseNetworkrecognizesindustrialleaders1.2Lighthousesleveragedigitaltechnologytogenerateimpactbeyondproductivitytosustainability1424IRenhancessustainabilityandproductivity15162.1Eco-efficiency:Avitalresponsetotheglobalcallforclimateaction2.24IRacceleratessustainability1617183Lighthousesshowtheway:Measurablesustainabilityimpact3.1Mostlighthousesreportthattheir4IRtransformationimprovessustainability4Unlockingsustainability:Acloserlook20214.1Selectedusecasesillustratehow4IRtechnologiesopenthedoortosustainability5Theeco-efficiencypacesetters:SustainabilityLighthouses5.1Aglobalcommunitysetsaglobalgoal3233335.2Ameaningfuldesignationamongrecognizedindustrialleaders5.3CallforapplicationsAcknowledgementsEndnotes343536DisclaimerThisdocumentispublishedbytheWorldEconomicForumasacontributiontoaproject,insightareaorinteraction.Thefindings,interpretationsandconclusionsexpressedhereinarearesultofacollaborativeprocessfacilitatedandendorsedbytheWorldEconomicForumbutwhoseresultsdonotnecessarilyrepresenttheviewsoftheWorldEconomicForum,northeentiretyofitsMembers,Partnersorotherstakeholders.©2021WorldEconomicForum.Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformorbyanymeans,includingphotocopyingandrecording,orbyanyinformationstorageandretrievalsystem.GlobalLighthouseNetwork:UnlockingSustainabilitythroughFourthIndustrialRevolutionTechnologies2September2021GlobalLighthouseNetwork:UnlockingSustainabilitythroughFourthIndustrialRevolutionTechnologiesExecutivesummaryFourthIndustrialRevolutiontechnologiesmakeenvironmentalsustainabilityeasier.digitaltechnologyenablingdata-informedactionsacrossproductionandacrosstheend-to-endvaluechain.Second,itdemonstratesmeasurableimprovementsacrossperformanceindicatorssuchascost,agility,convenienceandquality.Finally,itdrivessustainabilitygainsbyreducingconsumption,resourcewasteandemissions.LighthouseshaveestablishedthemselvesasbeaconsoftheFourthIndustrialRevolution(4IR),adaptingtofourdurableshifts–agilityandcustomercentricity;supplychainresilience;speedandproductivity;andeco-efficiency.Amongtheseshifts,eco-efficiencyhasemergedatthevanguard,itsprominencefuelledbyincreasedglobalconcernsabouttheenvironmentalimpactofhumanactivities.UnitedNationsSecretary-GeneralAntonioGuterrescalledtheAugust2021reportbytheIntergovernmentalPanelonClimateChange(IPCC)a“coderedforhumanity”.Organizationsneedfirsttounderstandtheimpactpotentialthatlieswitheco-efficiencyinordertorealizeit.Ifcompaniesarenotlookingforit–letalonemeasuringit–theymightnotfullyrealizetheunclaimedsustainabilityopportunitieshiddeninthemidstoftheir4IRtransformations.Opportunitiesarethere.DatacollectedsincethebeginningofthisprojectshowhalfofLighthouses(64%)reportsustainabilityimpactaspartoftheirachievementsenabledby4IRtransformation.FranciscoBettiHeadofAdvancedManufacturingandValueChains,memberoftheExecutiveCommitteeThispaperchallengesthenotionthatenvironmentalresponsibilityisinherentlyatoddswithproductivityand,byextension,profitability.Revolutionarysustainabilityimpactlieswithgreentechnologyandbreakthroughs,but4IRtransformationsthatleveragedigitalandanalyticstoolscanaugmentnotonlygreentechnologybutalsocurrentproductionmethodsbybolsteringefficiency.Byembracing4IR-driventransformation,aviablekindofefficiencyispossible:i.e.,eco-efficiency,whereinsustainabilityandcompetitiveexcellencearenotonlycompatible,but,infact,interwoven.Toaddress“coderedforhumanity”,companiesmustmakesustainabilitypartoftheirbusinessagenda.Lighthousesprovethereisroomforsynergyamongtechnology,productivityandsustainabilityeffortsindifferentindustries;meanwhile,theyshowothershowtoacceleratetheirdigitizationefforts.EnnodeBoerPartnerandGlobalHeadOperationsTechnology,McKinsey&Company,USACompaniesthatmakeatruecommitmenttoenvironmentalstewardshipthroughpledgesandcorrespondingactionaresettingthebarforsustainability.Thosewhocouplethatcommitmentwiththefullpowerof4IRtransformation,thusachievingstep-changelevelsofimpact,areleadingbyexampleandearningthenewdesignationofSustainabilityLighthouses.Eco-efficiencyistheoutcomeof4IRtechnologieswhich,whendirectedtosolvebusinessproblems,simultaneouslyboostproductivityandsustainability.Thisconceptofefficiencyhasthreedimensions.First,itinvolvesGlobalLighthouseNetwork:UnlockingSustainabilitythroughFourthIndustrialRevolutionTechnologies3Today’strendsare1tomorrow’sstandardsGlobalLighthouseNetwork:UnlockingSustainabilitythroughFourthIndustrialRevolutionTechnologies41.1TheGlobalLighthouseNetworkrecognizesindustrialleadersTheWorldEconomicForum,incollaborationwithMcKinsey&Company,launchedtheGlobalLighthouseNetworkin2018.ThefrontrunnercompaniesthatcomprisethisnetworkcontinuetodemonstratethetruepotentialofFourthIndustrialRevolution(4IR)technologiestotransformtheverynatureofmanufacturing.The90thLighthousehasrecentlybeenrecognized,markingmorethanafivefoldincreasesincethelaunchofthenetwork.andacrossvaluechains,Lighthousesshowwhatispossiblewhencompaniescombineboldvision,imaginativeleadershipandagileworkingmodestomaximizethepowerofemergingdigitaltechnologies.Asthenetworkcontinuestogrow,itbecomesincreasinglyclearthat4IRtransformationispossibleacrossgeographiesandindustries.Moreover,theevidenceaccumulates,bolsteringtheunderstandingthatfourdurableshiftsinagilityandcustomercentricity,supplychainresilience,speedandproductivity,andeco-efficiencyareplayingThenetwork’spowerhasgrownthroughthousandsofhoursofsitevisits,bothvirtualandinperson.Thesitevisitsunlockthemysterybehindeachofthe450advancedusecasesinactionsharedtodate.In-depthdemonstrationsofenablersandcommentaryfromtheshopfloorhaveofferedanend-to-endviewofthesedigitaltransformations.Atthesiteleveloutacrossadiversesetofcontexts.Theseare1today’strends–companiesfromvastlydifferentindustriesthatdoverydifferentworkareadaptingtothesameshifts.Astheydoso,leadingcompaniesareshowingwhatliesattheheartofsuccess.GlobalLighthouseNetwork:UnlockingSustainabilitythroughFourthIndustrialRevolutionTechnologies5FIGURE1TheGlobalLighthouseNetworkincludes90Lighthouses,ofwhich3aredesignatedSustainabilityLighthousesasofSeptember27,2021Sincepublicationofthe“ReimaginingOperationsforGrowth”whitepaper,thenetworkhasgrownwith21newLighthousesand3designatedSustainabilityLighthouses.Determinedbyanexpertpanel,thenetworktotals90LighthousesidentifiedacrossdifferentindustrysectorsandincludesthenewestdesignationofSustainabilityLighthouse.134c1421611125271517193ab201881109"!NewlydesignatedSustainabilityLighthouseNewLighthouseExistingLighthousea41016EricssonJohnson&JohnsonVisionCareWesternDigitalCITICDicastalLewisville,Texas,USALondon,UnitedKingdomPrachinburi,ThailandQinhuangdao,Chinab51117SchneiderElectricDe’LonghiFoxconnUnileverLexington,Kentucky,USATreviso,ItalyZhengzhou,ChinaTaicang,Chinac61218HenkelFlexFoxconnInnoluxDüsseldorf,GermanyAlthofen,AustriaWuhan,ChinaKaohsiung,Taiwan,China171319HenkelArçelikSanySchneiderElectricToluca,MexicoEskişehir,TurkeyBeijing,ChinaWuxi,China281420ProtolabsSaudiAramcoHaierAUOPlymouth,USAAbqaiq,SaudiArabiaTianjin,ChinaTaichung,Taiwan,China391521Johnson&JohnsonDePuySynthesWesternDigitalBridgewater,USAPenang,MalaysiaCATLNingde,ChinaLSELECTRICCheongju,KoreaNote:DetailsonpreviouslyselectedLighthousesareavailableinWorldEconomicForum,"ReimaginingOperationsforGrowth",WhitePaper,2021.GlobalLighthouseNetwork:UnlockingSustainabilitythroughFourthIndustrialRevolutionTechnologies6FIGURE2TheGlobalLighthouseNetworkisgrowinginsizeanddiversityacrossallindustrysectorsConsumerpackagedgoodsAlibabaHenkelHenkelHenkelProcter&GambleApparel,ChinaConsumergoods,GermanyConsumergoods,SpainConsumergoods,MexicoConsumergoods,ChinaProcter&GambleProcter&GambleProcter&GambleTsingtaoBreweryUnileverConsumergoods,CzechRepublicConsumergoods,FranceConsumergoods,USAConsumergoods,ChinaConsumergoods,ChinaUnileverUnileverConsumergoods,ChinaConsumergoods,UnitedArabEmiratesProcessindustriesBaoshanIron&SteelDCPMidstreamMODECPetkimPetroseaSteelproducts,ChinaOilandgas,USAOilandgas,BrazilChemicals,TurkeyMining,IndonesiaPOSCORenewPowerSaudiAramcoSaudiAramcoSaudiAramcoSteelproducts,KoreaRenewableenergy,IndiaOilandgas,SaudiArabiaOilandgas,SaudiArabiaOilandgas,SaudiArabiaSTARRefineryTataSteelTataSteelTataSteelOilandgas,TurkeySteelproducts,IndiaSteelproducts,IndiaSteelproducts,NetherlandsAdvancedindustriesAGCOArçelikArçelikAUOBMWGroupAgriculturalequipment,GermanyHomeappliances,TurkeyHomeappliances,RomaniaOptoelectronics,Taiwan,ChinaAutomotive,GermanyBoschBoschCITICDicastalContemporaryAmperexTechnologyDanfossAutomotive,ChinaAutomotive,ChinaAutomotive,ChinaElectronics,ChinaIndustrialequipment,ChinaDe’LonghiEricssonFastRadiuswithUPSFlexFordOtosanHomeappliances,ItalyElectronics,USAAdditivemanufacturing,USAElectronics,AustriaAutomotive,TurkeyFOTONCumminsFoxconnFoxconnFoxconnFoxconnIndustrialInternetAutomotive,ChinaElectronics,ChinaElectronics,ChinaElectronics,ChinaElectronics,ChinaGroupeRenaultGroupeRenaultGroupeRenaultHaierHaierAutomotive,BrazilAutomotive,FranceAutomotive,FranceAppliances,ChinaHomeappliances,ChinaHaierHitachiHPInc.InfineonInnoluxHomeappliances,ChinaIndustrialequipment,JapanElectronics,SingaporeSemiconductors,SingaporeOptoelectronics,Taiwan,ChinaLSELECTRICMicronMicronMideaMideaElectricalcomponents,KoreaSemiconductors,Taiwan,ChinaSemiconductors,SingaporeHomeappliances,ChinaHomeappliances,ChinaNokiaPhoenixContactProtolabsRoldSAICMaxusElectronics,FinlandIndustrialautomation,GermanyAdditivemanufacturing,USAElectricalcomponents,ItalyAutomotive,ChinaSandvikCoromantSanySchneiderElectricSchneiderElectricSchneiderElectricIndustrialtools,SwedenIndustrialequipment,ChinaElectricalcomponents,ChinaElectricalcomponents,FranceElectricalcomponents,IndonesiaSchneiderElectricSiemensSiemensWeichaiWesternDigitalElectricalcomponents,USAIndustrialautomationproducts,ChinaIndustrialautomationproducts,GermanyIndustrialmachinery,ChinaElectronics,MalaysiaWesternDigitalWistronElectronics,ThailandElectronics,ChinaPharmaceuticalsandmedicalproductsJohnson&JohnsonConsumerHealthSelf-careproducts,SwedenJohnson&JohnsonDePuySynthesMedicaldevices,ChinaBayerGEHealthcareMedicaldevices,JapanGSKDivisionpharmaceuticals,ItalyPharmaceuticals,UnitedKingdomJohnson&JohnsonDePuySynthesMedicaldevices,IrelandJohnson&JohnsonDePuySynthesMedicaldevices,USAJohnson&JohnsonJanssenPharmaceuticals,IrelandJohnson&JohnsonVisionCareMedicaldevices,UnitedKingdomJohnson&JohnsonVisionCareMedicaldevices,USANovoNordiskZymergenPharmaceuticals,DenmarkBiotechnology,USAGlobalLighthouseNetwork:UnlockingSustainabilitythroughFourthIndustrialRevolutionTechnologies7FIGURE3Lighthousesaredeploying124usecasesacrossmanufacturingsitesandconnectingthevaluechainend-to-end(1/2)Lighthouseusecases:WithinmanufacturingsitesDigitalassemblyandmachinesDigitalmaintenanceDigitalperformancemanagementDigitalqualitymanagementDigitallyenabledsustainabilityAdditivemanufacturing(3Dprinting)Analyticsplatformfordeviationroot-causeidentificationAnalyticsplatformforremoteproductionoptimizationAI-enabledsafetymanagementAI-poweredopticalinspectionAdvancedanalyticsenabledcleanwaterreductionandcontaminatedwatercleaningoptimizationAdvancedIIoTappliedtoprocessoptimizationCostoptimizationofheavyoperationsthroughsensoranalysisAnalyticsplatformforyieldmanagementandroot-causeanalysisAI-poweredautomatedtestingandrepairEnd-to-EndCO2trackingandreportingacrossentirevaluechainAI-guidedmachineperformanceoptimizationDigitallyenabledpipelineleakpreventionanddetectionDigitaldashboardstomonitorOEEperformanceAutomatedin-lineopticalinspectiontoreplaceend-productmanualinspectionsAI-poweredmaterialhandlingsystemAdvancedanalyticsenabledsustainabilityoptimizationMachinealarmaggregation,prioritizationandanalytics-enabledproblemsolvingDigitalrecruitmentplatformtailoredtoshopfloorAutomatedinspectionenabledbydigitalthreadAI-poweredprocesscontrolAutomatedmaterialhandlingAutomatedtooldesignDigitaltwinforsustainabilityDigitaltoolstoenhanceaconnectedworkforcePredictivemaintenanceaggregatingdatabasedonhistoricalandsensordataDigitalqualityauditIIoTrealtimesensorbaseddataaggregationforenergy,emissions,waste,andwatermanagementDigitaltwinforremoteproductionoptimizationDigitalworkinstructionsandqualityfunctionsCollaborativeroboticsandautomationReal-timepipelinecostoptimizationbasedonedgesensorsDigitallyenabledman-machinematchingDigitallyenabledbatchreleaseCycle-timeoptimizationthroughbigdataanalyticsonlinesPLCsDigitallyenabledqualityfailurediagnosisRemoteassistanceusingaugmentedrealityEnterpriseManufacturingIntelligencesystemtoupgradeoperationsmanagementDigitalengineeringDigitizedstandardproceduresforlineoperationswithintegratedworkflowUnmannedvehiclesforinspectionDigitalleantools(e.g.,eKanban,eAndon,eSpaghetti)Integrationplatformtoconnectmachine-leveldatawithenterprisesoftwareFieldqualityfailuresaggregation,prioritizationandadvancedDigitaltwinforflexibleproductionReal-timeassetperformancemonitoringandvisualizationanalytics-enabledproblem-solvingDigitallyenabledflexiblemanufacturingIoT-enabledmanufacturingqualitymanagementSensor-basedmanufactureKPIreportingDigitallyenabledmodularproductionconfigurationMixedrealityglassestoguideoperatorsintheend-of-lineinspectionDigitallyenabledvariabletakttimeQualityimprovementbypredictiveanalyticsLight-guidedassemblysequenceMixedrealitytoenabledigitalstandardwork/trainingsScanningtoreplaceandimproveperformanceforhigh-costcoordinatedmeasuringmachines(CMM)Real-timelocatingsystem(RTLS)forkeymanufacturingcomponentsRepairprocessautomationGlobalLighthouseNetwork:UnlockingSustainabilitythroughFourthIndustrialRevolutionTechnologies8FIGURE4Lighthousesaredeploying124usecasesacrossmanufacturingsitesandconnectingthevaluechainend-to-end(2/2)Lighthouseusecases:Connectingthevaluechainend-to-endSupplynetworkE2EproductE2EplanningE2EdeliveryCustomerconnectivitydevelopmentconnectivityAgilebuyingthroughpricepredictionAdvancedanalyticsforperformancemanagementacrosstheideatomarketAdvancedanalyticstooptimizemanufacturinganddistributionfootprintAssetuseandyardmanagementforlogisticsAI-enabledcustomersupportConnecteddevicestotrackandmeasureconsumerbehavioursAggregatedemandacrossend-to-endsuppliernetworkATPbasedonreal-timeconstraintsAutomateddesignformanufacturinganalysisAnalyticsfordynamicwarehouseresourceplanningandschedulingConnecteddevicestotrackandmeasureproductperformanceAnalytics-drivenprocurementsupportedbyspendintelligenceandautomatedspendcubeDigital-enabledpickingandtransportBig-data/Al-enabledproductdesignandtestingClosedloopplanningCustomeranalyticsenabledbyRFIDDigitalintegratedbusinessplanningDigitallogisticscontroltowerDigitaltrackandtraceAnalytics-drivensupplyriskpredictionCrowd-sourcingandcompetitionstodevelopdigitalsolutionsCustomerend-userinterfacetoconfigureandorderaDynamicnetworkoptimizationAItoacceleratescalingofdigitalapplicationsacrosssitesDynamicdeliveryoptimizationNo-touchordermanagementproduct,andtrackdeliveryDigitalthreadimplementationthroughproductdevelopmentlifecyclesDynamicproductionschedulingwithdigitaltwinDeliveringtocustomerswherevertheyarethroughnewdeliverysolutionsAI-poweredcontractreviewfordecisionmakingDynamicsimulationforwarehousingdesignPredictivemaintenanceinfleetassetsProductdevelopmentusingroboticsDigitalsupplierperformancemanagementDigitalTwinofCustomerSystemEnd-to-endreal-timesupplychainvisibilityplatformRobotics-enabledlogisticsexecutionRapidoutsourcedprototypingTestingautomationDigitallyenabledcustomerperformancemonitoringDigitallyenabledautomaticmaterialcall-offsystemNo-touchmasterplanning(allocationtotheplants)“Uberization”oftransport3DprintingDigitallyenabledfinal-milepersonalizationDigitallyenablednegotiationsVirtualrealitysupportedprototypingPredictivedemandforecastingJointdataanalyticswithequipmentOEMforprocessoptimizationDigitallyenabledreal-timeconnectivitywithcustomersystem3DprintingforrapiddesignprototypingPredictiveinventoryreplenishmentParttraceabilityfromuniquedigitaltagbasedonsurfacescanning3Dsimulations/digitaltwinforproductdesignandtestingProductionplanningoptimizedbyadvancedanalyticsGPS-basedmapandcustomerlocationReal-timeinventorymanagement(internal/extremal)MarketinsightsgeneratedbyAdvancedAnalyticsShould-costmodellingtosupportmake-versus-buydecisionsReal-timesalesandoperationsplanning(S&OP)MasscustomizationandB2ConlineorderingSupplierandmaterialsqualitytrackingOnlinecommunitiesforcustomerinsightsSuppliermaterialdeliverybye-KanbanSmart/intelligentpackagingSuppliermaterialqualitypredictionusingadvancedanalyticsGlobalLighthouseNetwork:UnlockingSustainabilitythrough4IR9FIGURE5NewLighthousesshowavarietyofusecasesSiteChangestoryUsecaseImpactAsiaAUOTaichungFacingchallengessuchaslabourshortage,highlycustomizedproductsrequirementsandextremeclimateconditionsintheverycompetitiveindustryofdisplaypanels,AUOTaichungFab3investedincustomizedautomationanddevelopedadigitalanalyticsandAIdevelopmentplatformtoimproveproductivityby32%andyieldofadvancedproductby60%,whilereducingwaterconsumptionby23%andcarbonemissionsby20%Automatedmaterialhandling12%ProductivityAI-poweredautomatedtestingandrepairAdvancedIIoTappliedtoprocessoptimization3%Scrapcost8.5%SputterOEE32%MaintenancecostPredictivemaintenanceaggregatingdatabasedonhistoricalandsensordataAdvancedanalyticsenabledsustainabilityoptimizationAI-poweredopticalinspection20%CarbonemissionCITICDicastalQinhuangdaoFacedwithrisingexpectationsfromautomotiveOEMsforsmallerbatchsizeandhigherquality,CITICDicastaldeployedflexibleautomation,AIand5Gtobuildadigitalmanufacturingsystemtoimproveflexibilitywithabatchsizeofoneandreducemanufacturingcostby33%81%Manpowerforinspection99.7%Minimalbatchsize23%OEECNCDigital-enabledflexiblemanufacturingAI-enabledCNCqualityexpertsystem3Dsimulations/digitaltwinforproductdesignandtestingReal-timeassetperformancemonitoringandvisualizationAI-poweredprocesscontrol38%Cycletime38%LaborproductivityContemporaryAmperexTechnologyCo.Ltd.NingdeConfrontedwithincreasingmanufacturingprocesscomplexityanddemandforhighproductquality,CATLleveragedAI,advancedanalyticsandedge/cloudcomputingtoachieve,in3years,adefectrateperbillioncountatthespeedof1.7spercell,whileimprovinglabourproductivityby75%andreducingenergyconsumptionby10%ayear75%LaborproductivityAI-poweredopticalinspection80%Defectpartsperbillion50%Research&developmentcycle80%Manpowerforscreeningtests10%EnergyconsumptionperyearBigdata/AI-enabledproductdesignandtestingDigitaltrackandtraceIIoTrealtimesensor-baseddataaggregationforenergy,emissions,wasteandwatermanagementFoxconnWuhanTomeetcustomerrequirementsforgreatercustomizationandshorterproductorderleadtime,FoxconnWuhanleveragedadvancedanalyticsandflexibleautomationatscaletoredesignitsmanufacturingsystemleadingtoan86%increaseindirectlabourproductivity,andreducingqualitylossby38%andorderleadtimeby29%,downto48hoursAI-poweredopticalinspection50%SMTmisaligmentDigitallyenabledman-machinematchingLights-outinjectionmouldingworkshopIntelligentkittingandreplenishmentAdvancedanalyticsenabledsustainabilityoptimizationRepairprocessautomation23%Laborproductivity38%Manufacturingleadtime40%Kittingefficiency37%Energyconsumptionperunit60%Testinglabourefficiency75%Labourformaterialdeliveryandfeeding15%QualitydefectrateFoxconnZhengzhouConfrontedwiththelackofskilfulworkers,unstablequalityperformanceanddemanduncertainty,FoxconnZhengzhouadoptedflexibleautomationtoimprovelabourproductivityby102%,andutilizeddigitalandAItechnologiestoreducequalitydefectsby38%andimproveOEEby27%AutomatedmaterialhandlingQualityimprovementbypredictiveanalyticsIIoTrealtimesensor-baseddataaggregationforenergy,emissions,wasteandwatermanagement30%EnergyefficiencyforFactoryManagementControlSystemIoT-enabledmanufacturingqualitymanagement27%OEEHaierTianjinTomeetincreasedcustomers’expectationsfordiversifiedproducts,fasterdeliveryandhigherqualityofservice,Haier’sgreenfieldwashingmachinefactoryinTianjinintegrated5G,IIoT,automationandadvancedanalyticstoaccelerateproductdesignby50%,reducedefectsby26%andsaveenergyconsumptionperunitby18%3Dsimulations/digitaltwinforproductdesignandtesting50%Research&developmentleadtime50%OrderfulfilmentleadtimeFlexiblemanufacturing:HybridassemblylinetomeetcustomerordersAutomatedmaterialhandling67%LineinventoryAdvancedanalyticsenabledsustainabilityoptimization18%EnergyconsumptionperunitBigdata/AI-enabledproductdesignandtesting35%MonthlysalesInnoluxKaohsiungInthecontextoffiercecompetitioninthepanelindustry,andfacedwithincreasingqualityrequirementfromcustomersandseveredeclineingrossprofit,Innoluxfab8investedinadvancedautomation,IoTtechnologyandadvancedanalyticstoimproveprocesscapabilityby40%,reduceyieldlossby33%andinreturnunlocknicheproductsproductionAI-poweredprocesscontrol40%Processcapability95%YieldlossrateAI-poweredautomatedtestingandrepairSuppliermaterialqualitypredictionusingadvancedanalyticsDigitally-enabledqualityfailurediagnosis40%Qualityevents91%Qualityalerttime2.3%OEEofbottleneckmachinePredictivemaintenanceaggregatingdatabasedonhistoricalandsensordataGlobalLighthouseNetwork:UnlockingSustainabilitythroughFourthIndustrialRevolutionTechnologies10SiteChangestoryUsecaseImpactAsiacontinuedLSELECTRICCheongjuTorespondtoanincreaseinꢀdemandandtheneedtoreducecosts,LSELECTRIChastransformedoneofitsplantsinCheongju,SouthKorea,withanꢀIIoT-basedautomation,machinelearning-poweredinspectionandadvancedprocesscontrol,enablingmasscustomizationandloweringproductioncostby20%Digital-enabledflexiblemanufacturingAutomatedmaterialhandling87%Equipmentset-uptime39%Logisticslabour33%DefectrateAI-poweredopticalinspectionQualityimprovementbypredictiveanalyticsAI-poweredprocesscontrol80%Inspectionaccuracy30%WarrantyclaimsSanyBeijingConfrontedwithgrowingdemandandrisingcomplexityinthemulti-categoryandsmall-batchheavymachinerymarket,SANYBeijingdeployedadvancedhuman-machinecollaborationautomation,AIandIoTtechnologiestoboostlabourproductivityby85%andreduceproductionleadtimeby77%from30to7daysAdaptiveweldingwithintelligentrobot130%Weldingproductionefficiency100%Productioncapacity83%Modelchangestime50%Averagetransferringtime31%Machineefficiency30%On-timedeliveryAI-guidedmachineperformanceoptimizationCollaborativeroboticsandautomation5G-baseddualAGVheavy-dutylogisticsAI-guidedmachineperformanceoptimizationEnd-to-endreal-timesupplychainvisibilityplatformSchneiderElectricWuxiSchneiderElectric’s20-year-oldelectronicspartsfactoryinWuxi,China,confrontedincreaseddemandforproductadaptationandorderconfigurationwithaflexibleproductionlinebydeploying4IRtechnologiessuchasmodularcobot-stationsandAIvisioninspectiontoreducetime-to-marketby25%,andadvancedanalyticstoauto-generaterootcauseanalysisanddetectanomaliesacrossthesupplychain,whichhaveincreasedon-timedeliveryby30%Fieldqualityfailuresaggregation,prioritizationandadvancedanalyticsenabledproblem-solving72%WarrantycostDigital-enabledflexiblemanufacturingRobotics-enabledlogisticsexecutionDigitaltwinforsustainability25%Timetomarket43%Warehouselabour32%HVACenergyconsumptionUnileverTaicangToseizetheboomingbusinessine-commerceandbig-boxchannel,UnileverTaicangicecreamfactorydeployedone-scan,one-viewplatformtoprovideE2Esupplychainvisibilityinmanufacturingandfoodhandlingforcustomers,andcombinedthedigitalvoiceofconsumerswithagileR&Ddigitalplatformtoimproveinnovationleadtimeby7