乳胶手套生产工艺课件

乳胶手套生产工艺ProductionprocessofLatexglove乳胶手套生产工艺Productionprocessof1手套分类Gloveclassification按生产原料分类Classificationbyrawmaterial皮手套Leatherglove绵羊皮、山羊皮、鹿皮、猪皮、牛皮等制作。Madeofleatherofsheep,goat,deer,pigorcattle.线手套Cottongloves也叫棉纱手套，纱线手套或针织手套。PVC手套PE手套PVC手套是采用聚氯乙烯，通过特殊工艺制作而成。PVCglovesaremadeofpolyvinyl

chloride.PE手套是采用聚乙烯,LDPE,HDPE,LLDPE吹膜压制而成。PEglovesaremadeofpolyethylene,LDPE,HDPE,LLDPE.手套分类Gloveclassification按2手套分类Gloveclassification橡胶手套Rubbergloves橡胶手套，是用橡胶薄片或薄膜制成的一类手套。Rubberglovesaremadeofrubbersheetorfilm.乳胶手套Latexgloves顾名思义，就是使用天然乳胶加工而成，广泛应用于家庭、工业、农业、医疗、美容等行业，乳胶手套分为光面乳胶手套、麻面乳胶手套、条纹乳胶手套、透明乳胶手套及无粉乳胶手套。按用途分为一次性乳胶手套、家用乳胶手套、工业乳胶手套和医用乳胶手套。约6%的人会对乳胶手套过敏。Latexgloves,madeofnaturallatex,arewidelyusedinhouse,industry,agriculture,healthcare,beautyindustry.Latexglovesincludeglossylatexgloves,ballast-surfacedlatexgloves,stripedlatexgloves,transparentlatexglovesandnopowderlatexgloves.Accordingtotheapplication,latexglovescouldbeclassifiedasdisposablelatexgloves,householdlatexgloves,industrylatexgloves,andsurgicallatexgloves.Approximately6%ofthepeopleareallergictolatexgloves.手套分类Gloveclassification橡胶手套3手套分类Gloveclassification丁腈手套主要成分是乳胶，但不会引起过敏。弹性好、防酸、抗碱、耐磨损、耐油、不带静电。应用在石油化工、电子等行业，经灭菌可应用于医疗。丁腈手套不仅保持了乳胶手套良好的弹性，同时还兼备了PE和PVC手套的高强度和抗氧化能力。所以还广泛应用于食品行业。Nitrileglovesaremainlymadeoflatexandnitrile.Theydonotcauseallergies.Andtheyhavegoodelasticity,anti-acid,anti-alkali,wearresistance,oilresistance,nostatic.Nitrileglovesareappliedinpetrochemical,electronicindustries.Alsotheycouldbeusedinmedicalindustryaftersterilization.ForhighstrengthandgoodoxidationresistancelikePEglovesandPVCgloves,Nitrileglovesarewidelyappliedinfoodindustry.手套分类Gloveclassification丁腈手套4从橡胶到乳胶Fromrubbertolatex橡胶经炼胶机切片Cutting溶胶机中与汽油混合溶胶Mixingwithgasoline溶胶经乳化调制后进入乳胶中间罐Emulsifying蒸馏塔蒸馏分离汽油和乳胶Distillation

separation搅拌、调色、过滤后备用Mixing,Colormixing,Filtration从橡胶到乳胶Fromrubbertolatex橡胶经5原料测试-天然乳胶

Materialtest–NaturalLatexAppearance外观pH酸碱度TSC(TotalSolidContent)固含量DRC(DryRubberContent)干胶量Alkalinity碱度MST(MechanicalStabilityTimes)机械稳定时间Viscosity粘度原料测试-天然乳胶

Materialtest–Natu6乳胶手套生产流程FlowChartQualityControlFormerCleaningCoagulantDippingDryingTumblingBeadingSlurryDippingPostLeachingVulcanizingStrippingLatexDippingLeachingLatexConcentrateCompoundingFinishedGloves质量管控手模清洗浸凝固剂干燥卷边浸石灰再沥滤硫化沥滤浸胶脱模翻滚成品乳胶提炼混料沥滤的作用是将一些亲水物质、乳胶蛋白质、含钙的物质从水中析出。Hydrophilic

substance,Latexprotein,andCalciummaterialwillbeseparatedfromthewaterinleachingprocess.乳胶手套生产流程FlowChartQualityForm7乳胶手套生产流程FlowChartQualityControlFormerCleaningCoagulantDippingDryingTumblingBeadingCorn

starchDippingPostLeachingVulcanizingStrippingLatexDippingLeachingLatexConcentrateCompoundingFinishedGloves质量管控手模清洗浸凝固剂干燥卷边浸玉米淀粉再沥滤硫化沥滤浸胶脱模翻滚成品乳胶提炼混料沥滤的作用是将一些亲水物质、乳胶蛋白质、含钙的物质从水中析出。Hydrophilic

substance,Latexprotein,andCalciummaterialwillbeseparatedfromthewaterinleachingprocess.乳胶手套生产流程FlowChartQualityForm8乳胶手套生产设备

Latexglovesproductionline乳胶手套生产设备

Latexglovesproducti9丁腈胶手套生产线（视频）

Nitrileglovesproductionlinevideo丁腈胶手套生产线（视频）

Nitrileglovesp10医用手套生产线（视频）

Surgicalglovesproductionlinevideo医用手套生产线（视频）

Surgicalglovespr11过程控制

InprocessProductioncontrol生产条件控制Productioncondition温度控制：Temperature:烘箱温度控制Oventemperaturecontrol温度计校准Thermometercalibration浸胶时间控制：Dippingtime:手套厚度与浸胶时间有关Theglovethicknessisrelatedtodipping半成品检验In-processinspection过程控制

InprocessProductioncon12过程控制参数

ProcesscontrolparameterAppearance外观检查(如污渍、杂质、粘边、褶皱、变色等等)Physicaldimension尺寸Length长Palmwidth宽Thicknessatcuff/palm/fingertip厚度（套口、掌心、指尖）Weight克重Holes洞或孔Watertighttest漏水测试Airpumptest气泵测试Powdercontentorpowderresidue粉含量或粉残留量Proteincontent蛋白质含量Moisturecontent水分含量过程控制参数

Processcontrolparamet13产品执行标准

Internationalstandard欧洲标准ENStandardsEN420EN388EN455美国FDA标准USFDAStandardASTMD3578产品执行标准

Internationalstandard欧14EN420:一般性要求

Generalrequirement规定手套生产经营的一般要求，包括制造商和产品的商标。无毒无害（即PH值为中性）PHneutral尺码（见下页尺码对照表）Size(Seenextpage)灵巧性，尽可能方便使用。Easytouse,withgooddexterity手套的成分Component包装，存放，保养，清洁Packing,storing,maintenance,cleaning使用说明，包装上应注明使用须知，产品的性能以及厂家可以提供的尺码等。Instruction,properties,andavailablesizeshouldbemarkedonthepackagingEN420:一般性要求

Generalrequiremen15EN420尺码对照表

SizeTable手套尺码Glovesize适用手型Handsize手的尺寸Handdimension(mm)最小的手套长度Minimumglovelength(mm)掌围Palmgirth长HandLength6615216022077178171230882031822409922919225010102542042601111279215270EN420尺码对照表

SizeTable手套尺码适用手型16

EN388:

防机械风险的标准

protectagainstmechanicalhazards该标准使用于所有手套的抗物理和机械力损害，如磨损、切割、撕裂和穿刺等。Thisstandardappliestoglovesthatprotectagainstphysicalandmechanicalhazards.Itspecifiesrequirementsforresistanceofabrasion,cutting,tear,andperforation.四个基本测试性能：耐磨：持续速度下磨坏样品所需来回的次数防割：以连续的一个速度切断样品所需要的来回次数抗撕裂：使样品开裂需要的力的大小耐穿刺：用标准的锥子穿透样品需要的力

性能评级标准见下页。

EN388:

防机械风险的标准

protectagai17EN388手套性能评级标准

Performancelevel测试性能Characteristic性能等级Level12345耐磨性（圈）Abrasionresistance(cycle)10050020008000--防割性（次数）Cuttingresistance(Index)1.22.551020抗撕裂性（牛顿）Tearresistance(Newton)10255075--防穿刺性（牛顿）P