亿滋4线饼干检测系统方案报价书

类检测设备应用于可口可乐、百威英博、达能、雀巢、统一、青岛啤酒、雪花等国内外完全自主知识的明佳整线质量管控系统已经完成。明佳科技已经成为食品检测全面解决包装机械、食品自动化技术等研发机构，与多名专家、学者、教授密切合作。吸引多名博士加盟。并与、、山东科技大学等多家知名院校进行多项联合攻关，目额定产量：600片/分钟/＞3根据检测需求，所采用的方案为每道使用两个相机进行检测，分别于检测饼胚和馅料。两个相机分别图像后通过工控机进行处理，并将处理结果发送给PCC，PCC根据拍摄位与剔除器之间的距离每一个饼干，并按照工控机发来的剔除信号发给剔除器，指导剔除器将问题避免对图像部分造成不必要的影响。同时，考虑了视觉定位的问题，在滑轨处设置机械定位检测内容（所有均为设备自动拍摄保存的检出缺陷裂开（馅料明显可见算编的脉冲来确定剔除的位置检测柜高度调整手 检测柜高度标 反射镜的材质是石英玻璃，一面镀高反膜,一面不镀膜(为光面。面型好,工作面平整,保确与人长期接触也无害，燃烧时亦不产生气体；清洁亚克力板时只需用1％的肥皂水，也可用清水或少量，不可用硬物或干擦，否则表面很容易被擦伤；亚克力板不可与其他有机溶剂同存一处，更不能接触，故与其他接触。1试和检测，培训，直至项目验收.Vendorsupplytheflexconveyorsandsendtoappointedlocation,theninstall,debugandtestsystemuntilthissystemacceptance.2此台设备将安装在亿滋食品饼干工厂L4-1，用于饼干厚度Biscuitthickness：11.3mm/pcsor饼干样品samplee供货范围(supply1210道饼干的检测及剔除系统的设计制作及定位安装。Thevendorshallberesponsibleforthedesignandmanufactureofthe2setsofsandwichdetectorsandrejectsystemfor10lanesof22损等。Thereistwocamerasperlane,thefirstdetectwholenessofsandwichbottomcakeandwhetherthereiscreamandpositionofcream.Thesecondcameradetecttopcakeshapeandwholenessofsandwich,itincludedislocation,crack,faultetc.每道两个相机分别用胚检测相机用于检测饼干上片饼胚是否存用于检测无上盖、溢3馅机自身的剔除功能。Whenthefaultsandwichisdetected,itwouldberejectedbycreamerwithrejectsystem.Itwillremainthefunctionofcreamrejecter4检测系统需要能够升降，便于操作。Thissystemneedtoupanddownforcleaningandoperating.5Thedetectorsystemneedwaterprooffunction,becauseofcreamercleaning.夹心机清洁时将检测6种类进行统计。统计结果可以导出为excel表格.Thesystemwouldsaveandcountproductprocessdatathatincludetotalproductnumber,rejectnumberofperlaneandtotallanes.Thesedatawouldoutputwithexcel7宿等Relationinstallationandtestcostforallofmaterial,tooling,traffic,ho1设备可以设定运行速度Equipment'srunningspeedcanbe设备跟随传输速度运23Weightloadcapacitytestsonallequipmentwitnessed4用于人工润滑的油嘴应该放置集中，整齐排布Lubricationpointsareeasilyaccessiblewithoutremovingmachineguardsorpanelsthatrequireatoolforremovalandshallbegroupedtogether,runinaneatmannerformanual5Allinternalandexternalsurfaces,includingjoints,shallbeaccessibleorremovableforcleaning6冷凝水不可掉在产品里Nocondensatedripinthe7压缩空气不可污染产品Nocompressedaircontaminating8Nofailureonrejection9CompressedairpressureisnottooReworkorrejectloopandqualityrequirementareclearlydefinedNottoomanyadjustable1machineandconveyorstructurebyverticallyadjustablelegs2有传送带的设备具备自动纠偏功能（Eckels等已批准的纠偏）Allbeltequipmentmusthaveautomatictrackers(preferablyEckelstrackersorapprovedequal)3传送带要有自动功能Allbeltconveyorsmusthaveauto4所有托辊要使用外置式轴承,并且允许大于9.5mmAllofthesupportrollbearingsshallbeoutsidetheouterandshallallowadjustmentoftherollersforband minimumadjustmentshallbe5轴承部位没有肉眼可见的大Nosignificantvibrationofeachhousebearing(VisualCheck)6防差错的换产/Poke-Yokechangeoverandsensorpositionfixation换产/换型无需硬件调7尽量使用标准品牌和配件Trytousethestandardbrandandspare8具有足够空间和时间9通用设施连接部分可识别Utilitiesconnectionsidentifiedon设备及其防护考虑自排设计，清洁用水不会堆积Equipmentincludingmachineguardsshallbeself-drainingsothatclean-upwaterdoesnotformpondsBottomguidesforslidingdoorsshallhavesufficientopeningtofacilitatecleaninganddrainage.BottomguidegroovesshallhaveopenNeedvacuumpumpifvacuumThemulticolortowerlightsaremountedatthetopingoodvisiblepositionusedasconveyorsideguidingandthetethicknessnoless2.7mm,itexceed50mmthanthetransfernesurfaceofconveyorandedge1Allwarningsmustbein2forkeymotionparts(Equipment,pi)3iswiththebasepositionmarkbeforethecommissioning11EquipmentGuaranteeone2单机台所需要的预防性工作（点检、紧固、润滑）能在小时内完成PMtimeiswithinonehourforoneunit'sPMincludinginspection,fastening,lubricationetc312个月（6000小时）Themeantimebetweenfailuresofthemechanicalcomponentsoftheequipmentisaminimumof6000hoursofoperationor12consecutive1BeforedeliverytoMDLZ,thevendorshallfurnishacomplete,factorytested,self-containedelectricalcontrolsystemforthe2工厂之前完成安装，连接，调试Alltheelectricalcomponentsnecessaryforproperoperationshallbefurnished,installed,connected,commissionedandreadyforoperationwhendeliveredtothe3的现场服务工程师使用Iffieldconnectionofanypartoftheequipmentisrequired,thevendorshallprovidedetailedinstructionsintheformofwiringdiagrams,terminationdrawings,etc.,forusebyaMDLZapprovedelectricalcontractororbythevendor’sfieldservice4shallbewiredfor380volt,3phase,50hertz,neutral,ground524小时，每周工作7天Theelectricalcontrolsystemfortheequipmentshallbedesignedtoachieve umsystemreliabilityandefficiencyrequiredfor24hoursperday,7daysperweekof1基本要求到IP67BasicDoorwidthmaxiIfneedtoinstallairconditioningforelectricalcabinet,itshouldbeinstalledonthesideofthecabinet.Itshouldinstallairfilterintheairin-feedandout-feed20%ofavailablespaceElectricalCabinet:Ifinsidecabinetelectricalpowerover24V,cabinetshouldbeoverallprotectionIP54(NEMA4X)Ifinwetarea,protectionIfinspecialcircumstance(muchpowderinairormaybeflushedwithwater),protectionIP67Lockablemainpower2气动元件柜 aticallyIndependentcabinetgatherall aticLockablemainvalvewithpressure3电柜内接线浅蓝色:CabinetThecolorofGroundwireshouldbeyellow/greencombinedandcannotbeuseforLightblue:neutralBlack:ACandDCpowersupplyRed:ACcontrolBlue:DCcontrolOrange:otherAllwiresarenumberedinanacceptablepermanent4按钮颜色红色:停止/绿色:蓝色复位红色:停止/琥珀/黄:警告/异常（如当空纸盒存量不足时自动绿:ButtonRed:stop/emergencyGreen:Blue:resetRed:stop/emergencyAmber/Yellow:warning/abnormal(likeslowdownwhencartonsarenotenough)Green:PLCforMES1AB和西门子优先，台达（QVPSV系列可以，原则最好一条AllenBradleyLogicFamily(compactlogic&controllogic)andSeimens(S7-200SMART,S7-1200,S7-300&S7-400,S7-1500)arepreferredandDelta(taida)PLC(onlyQVPSVseriesisallowed),onelineonebrandispreferred,umthreebrands,morethanthreebrandsinthelineisnotallowed.Newmachineshouldbewithethernet2HMI连接。必须支持普通标准通信协议，如Ethernet/IP,TCP/IP,ModbusTCPCommunicationport:HaveanindividualEthernetportthatmeanstheportiswithoutanydirectlyorindirectlyconnectiontoHMIorcontrolfunctionunit,anditshouldcontainsomecommonstandardcommunicationprotocolslikeEthernet/IP,Modbus3MES，SSE要求)，数据块首字节代表握手信号用来确认通信有效性Datablock:tostoretheinformationthatneedtosendtoMESsystemLikemachinespeed,machineefficiencyin-feeddetection,out-feeddetection),alarmevents,machinestartandstop,machinerecipesandparameters,machinestatus,andotherthatneedtorecordduetoproductqualityorSSErequirement.Firstofthedatablockshouldhaveashake-handsignalthatistoconfirmtheconnectioniseffective4功能(如配方从MES上传/，线转换等） modification,otherfunctionsthatneedforlinecontrol(recipeupload/downloadfromMES,linechangeoveretc.)5（SZW6RemotemaintenancethroughnetworkInternet后可以实现调试和监1Autostart/stopcontrols23Maintenanceandjogcontrol4Parametersettingandrecipe5Operatorscreensincludeerrormessagesandhistoryscreen6主要指标能在操作面板上同屏显示Mainparameterscanbedisyedinonescreen7Endofrunclearingof8Self-diagnosticsandindicatinginthe9单循环（如需要）Single (if生AutoReset需要在显示屏上显示的信息ThealarmsthatshouldbedisyedonthepanelMotorPhoto-eyeE-stopLowairOutoflow/hightemperatureHandwheelGuarddoor-JogWhenusingtemperaturecontrolinstruments,needwithRS485communicationorotherstandardcommunicationfunctionifit’sincorporatedtothepanel 护）DifferentlevelpasswordprotectforHMI(atleastoperator,supervisor,maintenance)操作界面为中文Allscreensbein1Dryair234Compressedair：6bar，供应商要负责从压缩空气阀门到设备连接处15m以内的连接piwithavalveandcapwithin15moftheequipmenttie-inpointtotheequipmentby技术资料提供(一份，3份纸质版 (onesoftcopyand3hard易损件和图纸Wearingpartlistwith备件Sparepart12换线，设备质量检查等（结合图示）Normalproceduresforstart-up,operating,andshut-down,rollsplices,changeovers,qualitychecks,etc.(with3日常操作条件，参数设定Normaloperatingconditions,parameterssetting,etc.45Identificationofcontrols,components,screens,setpoints,etc.6控制逻辑（操作顺序）Control1程Sanitationproceduresincludingcleaningmode(CIPanddisassemblyproceduresforCOPetc.),LOTO,periodiccleaningn,whatneedtobecoveredpriortowetwash2设备可允许使用的清洁剂The mendedcleaning设备外壳可使用清洁预防性预防性保养（润滑示意图，润滑油型号和润滑，预防维修点，预防性&润滑计划，主要磨损件及更换时间表，特殊工具）Preventivemaintenancemanual(lubricationdrawing,lubricationtype&pointlist,preventivemaintenancepointlist,PreventiveMaintenance&Lubricationn,majorwearitemsandchangen,specialtoolsrequired)其他Other非金属材料Non-metalmaterial食品接触面的材料的食品级证明Foodmaterialcertificationformaterialwhichwillcontactwithproduct不锈道容器钝化报告Passivationreportforequipmentandpipeline所有电气元件必须有3CAllelectricalshouldhave3C11已关闭，要求参见技术要求中的安全设计要求AllthefollowingupactionsfromDesignSSEReview,FAT,OperationReadinessSSEReviewduringICQVhavebeenclosed,refertothesafetydesignpartinthetechnical11AllthefollowingupactionsfromDesignSanitaryReview,FAT,OperationReadinessSanitaryReviewduringICQVhavebeenclosed,plsrefertotheengineeringsanitarydesign xTheoreticalMaxOutputX ProductionHours理论最大产出X生产时间最大原材料损失(包括超重，返工，报废)umRMloss(Includingoverweight,rework,scrap)停机损失%=计划外停机时间/质量缺陷损失%=不良成品/速度损失%=（理论最大速度-）理论最大速度 umRMloss(Includingoverweight,rework,scrap)1符合工程卫生设计标准，请参见以下标准ComplywithEngineeringSanitaryDesignStandard,plsrefertotheattachedSafety1Allchains,beltdrives,andothercomponentswhichcancauseinjuryshallbeproperlyguarded2配有中文的警示标识Allhazardousmovingparts,sharpmachineparts,extremetemperaturesareproperlyguardedandwarningsignsin3牢固Guardsarefromtransparentmaterial,arefromcracks,fromsharpedges,keptfirminclosedposition1释放，并且能量源开关都能够上锁AllmainenergyiswithLOTOswitch(Electricitymainpanel,compressedair),andalltheenergycanbereleasedaftershut1Stopwithyellowbackgroundisprovidedandwithinreachfromoperator2mushroombuttonswithoutpushbuttoncage3shallprovidealayoutdrawingindicatingthelocationandamountofallE-StoppushbuttonswhichshouldbeevaluatedbySSE,1RESETCircuitofsafetycategory3orabove:ifdoorwasopened,therelatedmotorofmachinewillstop.Machinecanonlyberestartedbypressingaresetbuttonafterthedoorisclosedwithadoorclosesafetyswitchtoensurethedoorisclosedcomple2操作员可接触电压不大于24VDC（12VAC)，干区可不大于48VDC(24VAC)Allcontrolvoltagethatoperatorcouldcontactshallbenotgreaterthan24VDC(12VAC),indryarea,notgreaterthan48VDC(24VAC)withprotectionis3操作员可接触电压不大于24VDC（12VAC)，干区可不大于48VDC(24VAC)Allcontrolvoltagethatoperatorcouldcontactshallbenotgreaterthan24VDC(12VAC),indryarea,notgreaterthan48VDC(24VAC)withprotectionis4超过5米则要加装独立的开关Forconveyors,alldrivemotors(exceptservomotor)musthavelocalisolatedswitchandlockouttagoutcapability.Forsinglemachine,allmotorsin5meterdiameterrangefrommachinecabinetdon'tneedtoinstallisolatedswitches,butifmaintenance,technicianneedtoLOTOtomachinemainpowerswitch.Ifanymotoroutofthisrangeneedaddadditionalisolated55（EeticPanelCabinetisratedIP (dusttightandprotectedagainstpressurewater6MainElectricalPanelprovidedwithoverloadprotection7Allelectricalconduitscontainaground8Isolatorswitcheswithprovidedforthreephase9没有的电线Therearenoexposedelectricallive没有存在隐患或者未加和引线的电缆Therearenodamagedoruntaggedelectricalcablesorleads尽可能降低设备控制屏对操作人员产生电弧闪光的风险Allequipmentcontrolpanelsshallbedesignedtominimizetheriskofarcflashexposuretoaworker且能够指示出设备当前的状态是关闭还是故障MotorProtectionequipmentandIsolatorSwitchstatusshallbemonitoredbythecontrolsystemandindicatedwhentheequipmentstateisofforinafault1Allsafetycoversanddoorsshallbeproperlyinterlockedwithsafetiesthatcannotbebypassedbyoperators,Forallcontrolfunctions,itshouldhaveaseparatehardwiresafetycontrolsystem(controlledbysafet