im寸tv成品检验编号FCT614 10文件名称43TV

号:FCT614- 文件名称:43'号:FCT614- 文件名称:43'TV成品检验规 KTCISO9001,ISO14001System43'TV成品检验规范InspectionSpecificationfor43'inchTV'rovidethebasisforQAinspectionbysettingspecificparametersfor43'inchTVproducedby、适用范围：Scopeof'pplytotheinspectionandjudgmentfor43'inchLCDTVproducedbydoptgradeIinspectionstandardin、允收水准：AcceptablequalitydoptcorrespondingAQLvalueofgradeIin对P适A采采重缺点重缺点 主要缺点 次要缺点riticaldefect: Majordefect: minordefect:、缺点定义：Definitionofriticaldefect:alsocalledfataldefect,onlyreferstodefectsthatendangerthelifesafetyofusersorcarriers.Orcannotmeetthesafetyrequirementsofsitoryortheproductdoesnotwork.C 130ajorajordefect:onlyreferstodefects,exceptthecriticaldefect,thatmakeproduct’sperformancecannotreachtheexpectedtargetorloweritspracticalityinordefect:onlyreferstodefectsthatprobablycan'tgosofarastolowertheperformanceofproductor,althoughdonotconformtospecifications,theenoinfluenceonusageandoperationofproduct. Power:AC110V/60Hzor220V/50Hz,ambienttemperature:5～35℃,relativetemperature:20%～80%RH Ifthisinspectionspecificationchange,orshallbeissued Ifthisinspectionspecificationdifferencefromactualobject,pleaserefertothecorrespondingCheckifequipmentsarenormalbeforeinspecting,correctsafetytestingequipmentsandrecordeverymorningandafternoonaccordingtoPreheatthemachinemorethan20minutesbeforeWearelectrostaticringandglovewhenM 123123StandardStandardsettings：Setthebrightness,contrast,soundand tyaccordingtothestandardofthefactory230、检验项目及内容：(Itemsand、检验项目及内容：(Itemsandcontentof Parameterand Judgmentof 目 elfor ty,production isnotcorrect,production etc 2 目检 Visualrange：30cm Visualinspection Carton,Styrofoamdirtyordamaged. Cartonoutof 1sDoesnotstickDoesnotstickserial Cartongap thedesignlocationmorethan 目 、保修卡、说明书、底座、锁底 Powercord,audiowire,signalwire,Misloading, card,overloadingaccessories instruction,base,screwsand accessoriesshouldcomplywith 线材、底座配 以实际机型标 Smudgedandcannotbe actualWrongparameters,poorprinting,orSmudgedbutcanbe Signalwiremustbefinewithoutlack Wrongparameters,poor wrongpageandso RemotecontrolandsignalwiremustbeScratchonwires,butcorewire Wiresmusthavecorrespondingsafety6. Scratchonwires,andcore 置配Nocorrespondingsafetymarkson△PackingmethodsshouldcomplywithNocorrespondingsafetymarkson△Packingmethodsshouldcomplywithpowercord Packingmethodnotcomply Otherobjectswerefoundin Parameterand Judgmentof 整机条码 1 目 SticklabelbarcoreonassignedMissinglabel,stickin ofVisual positionwithcorrectparametersandpoor good rearParametersonrear te Safetylogoonrear Nosafetymarksonrear Skewbarcord,rear Skew≤3mm 目 2s、namSticktrademarkonSticktrademarkonassignedpositionMissinglabel,stickin correctlyandgood poor Updownskew Wrongormissingcharactersof 3、丝印附着力 Comingoffafter 10 目 1、机壳不应有明显变形、缩水、1.边缘菱角突 Noobviousdeformation,shrink, aberrationon Protuberanceof 2、不应有毛边、批 Obviousdeformation,shrink, No aberrationon 3、外壳损坏程度 Damagedconditionofcover Flashabletohurtpeople 4、外壳颜 Colorof Seriouscracksor 5、外壳 toIQCIncorrectcolorofsurfacecover back referto referto list1.2. Smudgedareathatcannotcleanhardtoclean AppearanceinspectionAppearanceinspectionjudging:Judgingbasisforbackcover730: Judgingbasisfordeepcolorsurfaceframe,backcover830DefectiveDefectiveingspotstainslightflaw,egrainabovedefectsdonotcalculatearunningtotalsuchas:frontsideallow0.6mmonespot0.5mm,twospots.3、同一面有大小不同之斑点，以最大尺寸计算。edifferentsizeofspotsonthesameside,shallbecalculatedonthebasisofnecessary,pleaserefertoIQC结构及外观检测Structureandappearance Parameterand Judgmentof 前面框与 3s3.1、 gap aceframeandAmbientlight LCDmodel:Up0.2-3.0mm,left/right,Outoftherequired plug down0.2- Including iron ofLCD后壳与IO后壳与IO gapcoverandI/OAmbientlight 43inch Outoftherequired 面框与后壳 不适合前框 Surfaceframehigherthanback backAmbientlight plug ≤1.0mm,backcoverhigherthanOutoftherequired 前面框与 不适合前框 gap aceframeandAmbientlight ThegapbetweensurfaceframeandOutoftherequired back 用直尺或卷尺测试43寸整机倾斜│左-右 whorizontal Measurewithruleror43inchmachinetilt│left-right│≤Machinetilt│left-rightoutof 导光柱、遥 tpipe, receiverAmbientlight plug 、baffl、包后back、包后back3.5斜右、 RemotecontrolreceiverwindowsinkRemotecontrolreceiverinto 接收窗凸出≤1 接收窗凸出＞1 RemotecontrolreceiverwindowbulgeRemotecontrolreceiver Lightpipe,remotecontrolreceiverLightpipe,remotecontrol 目 Misslockisnot Screw Screw Screwfasten Screwspecification Wrongspecification 按键、电源 power actualPressthefunctionkeyforfivecontinuously,feelstuckandhave Buttonoutofshaperange: Thekeys △、ThegapbetweenThegapbetweenkeyandcoveristoolarge,singleside than △△ACandACandDClabel 1.不允许外壳开裂、变形、划 Thecoverbreak,outofshape,scratch,Thebackcoverwasbreak,outote wrongmarking,etcarenot shape,scratch,wrongmarking, ThegraphicsymbolshouldcomplyThegraphicsymboldoesnotwithfunction,functionkeysachievethewithfunction,functionkeydoes requiredof achievetherequiredof Keyscontact,batterycover Badfeelingofthe Batterycovercannotcover 电气性能检测Electricalperformance Parameterand Judgmentof 次要 电源、指示 Cannotstartthemachine,noiseator Powersupply the 3.94、 LEDindicator Thestartingandstandby lightdonot Indicatorlightinawrong 、VGAVGA、VGAVGA Modesswitchingtimedonotmore chingofVGAconnectthesignal than8 switchthe2、VGA节能状态测试不得超过 VGAenergyconservationtestdoesmorethan1.5 Screencrash,brightbandtimethan2 Screencrash,brightbandtimethan4 亮度、对 Brightness,contrastcannot Thebrightnessdoesnot 、VGA 、 ofAllstandard ofAllstandard Checkthe yeffectand Grid Thecharacterisvagueandthere deviation,vaguecharacter,does color The ysizedoesn’tcoverscreenandself-adjustmentcan’t 出至LCD-TV音频输观察是否正常， Checkifleft/rightchannelsarecorrect.Left/rightsidesupsidedownornds sidehavesound,theother Connecttheaudio-outAdjustthevolumeCheckifspeakerssoundiswithoutThesoundshaveofmachinetoLCD-TVcontrol audioinputend, toobserveif 音量控制包 is 、 Checkifsoundscontrolis pitch, Earphone: Ifsoundsoutputare Nooutputor earphonetoLCD- output AdjustthevolumetominimumshouldCannotshutdowntheno 、插上耳机后左右喇叭应自动关闭 Inserttheearphoneandleft/rightLeft/rightspeakersstillhavespeakersshallbeclosedautomatically.afterinserting 7 MutefunctionkeyshallbeeffectedinMutefunctionno VGA 信源下1.EDID检 软周期、序列号等，EDID数据需满足1.无DDC数 data任一模 括：高音测 Inany InanymodeofVGA,SpecialsoftwareforRefreshEDIDdataandcheckifmodel,WithoutDDC EDID productioncycle,serialnumber, data,etcarefitwithwork UseChromato Thedatawrong 出OSD菜单且无干扰、乱码、拖SD Operate Press buttonandOSDshows1、OSD：有乱码、干扰、拖尾 、SCART信源下的任remote unrecognizablecodeandstreaking,etc.OSD:interference, codeandstreaking, to“LCDInanyofAV, ,VGA, Adjust ty,itis2、调节OSD smoothwithoutany sourceinwithactualmachine) Adjustallfunctionsinthe ,the3、功能不起作用，模拟量在变，tiesonthescreenchanged 4、调整OSD后退出，能够返回到上Thefunctionsdonotwork tiesarechanging, thereisnoresponseofimageornotadjusttoastandardAdjusttheOSDandexit,shouldreturn4tothe orcanbe 的快捷菜单键的检测。Saveandexit,cannotreturnto orcannotbePresstheshortcutkeyto 6、所有OSD停止操作后应能够在设The"OSD ytime"isinO orthe orthe can’t periodthathavebeensetAftertheOSDstopped,thecanbeautomaticallyclosedwithintheperiodthathavebeensetbefore 检 检1、TV、AV、 ata 目 部分软件特 Channelscannotsaveafter,etc SavetheprograminTV Exceptpart Adjust ty saveandexit,thenpressPOWERkeySignalsourcecannotsave toshut 3.切换频率后检查被调节的模拟量是3.所有被调节后的参数因开关机或 Checkifthe tyCannotsavetheadjustedcansaveornotafterswitchingafterswitchingfrequencyor 用CA-210彩色分析五方块F9/F信号,对比仪距Panel20cm测 亮度均匀性度最大、背光最大、1、2、3、4、5个小 方块数值然后进行InfivesquareF9/FMeasure signal,contrastratio backlightsquarevalues20cmfromthe 殊设fthe with Theratioof corner(2,3,4,5)squarebrightnessto middlebrightness×100%≤60% (Seetheright将电视调整到标准将电视调整到标准 AV通道下PAL制式，状态，在屏幕上选从彩色分析仪上读出亮度值，要 t 输入全黑场信号，用取亮度最大点进行漏光亮度 2 standardInputallblackfield atthepanel,signalinAVchannelstandardstate,chooseReadthebrightnessvaluefrom PALsystem,measurethe yzer,requirethatlightleakage Lightleakage>1.0cd/cm2 brightnesspointonbrightness thescreento 参考《液 全白信号（含R、 料检验规 and、B单色）、底色信用放大 显示亮、暗点的大小、数量、距离按《液超出《液晶屏来料检验规范 spotofLCD Referto signalObservebrightspotInspectthesize,amount,distance Outof"LCDpaneling （includingR、G、BanddarkspotofLCDbrightspotanddarkspotaccordingto ）panelwithmagnifying"LCDpanelinginspection 最佳分辨率模式下目检或MASK测量如 Inbestresolutione VisualinspectionorAsshowninpictureMASKmeasure43incha-2≤4.11a13、画面偏移最佳分辨率模式下13、画面偏移最佳分辨率模式下目检或MASK测量如图 ge AsshowninInbestresolutionmode standardVisualinspectionor 信号、进行Connectcentral non/off andsearch Insertpowercordand2.手动开关 mode,search Turnon/offmanually.Timeforswitching Hearthenoisefrom0.7m 2.分别进交流开关机Switchchannels Soundsofturning Soundofturningon/offmorethan 开关机、切换checkifimagesare secondslaterthanimage. controlturn HeariftherehasnoiseSoundsofturningon/offlater in morethan3 Turnonhavecolor 到ACshutdownandhave Hearthenoisefrom0.7m Standbystatewith outofsyncinsame Theimagesoutofsync source machinedoesn’twork,shut 、TV信源OSD1.对比 1. 图像模式快1.图像模式键检测标准、动态、柔和 Contrastratio Pressimagemode Checkifstandard,dynamic,soft,custom ectioninTV shortcutkeytoinspect fourkindsofinligentimagemodesareal theimage 2. 2. 键或面 toinspectOSD : changingmustbesmooth,doesnot remotecontrolortoinspect Contrastratiochangingmustbe AnyonfunctionadjustmentinODSdoesnotaffectimage no Color ty mustbesmooth,imagehasnocolorin state ty Toneadjustimage'scolorphasein Contrastratiohavenochangeorsystemandtransitionis blurredscreenduring △ Color tyhave Proportionmode Soundmodeswitchingmustbesmooth, Proportionmode Soundmodeswitchingmustbesmooth, highpitchandlowpitchhaveobvious tonehavenochange. 、TV信源OSD8.色 Colourtemperatureshouldbe betweencool-standard-warmand tydoesn'tincraseor ectionin obviousal Color Colourtemperaturehavenochangeorcolourtemperature crash,blurred Mutefunctionhaveno time,doesn'tshutdownatthe 、TV搜台功能1、信源选择为TV模式接收公 信号源自动搜索完成后检 Selectthesignalsourceto进行自动收 TV centralCheckifprogramscansaveor offrequencycorrespondingtochannel Receivecentral 1、接收频点为45.25MPAL-B/G半彩条1.不能收到预置的信号或频率、频 3、核对 TestinTV becauseof KTCcentralKTCcentralsignalsourceHalfcolorbar+16grayReceive45.25MPAL-B/GhalfcolorCannotreceivethepresetsignal thesupport scale+16gray-scalesignal.Checkifsoundfrequency,wrongfrequencyrange, andimagesystem,audiosweepfrequencydefects. accordingtotarenormal,checkifthecoverhave mechanicalresonanceandotherdefects whenas 、TV搜台功能1、信源选择为TV模式2、NTSC彩条信 2、收67.25MNTSC-M制式彩条信号，2.有伴音，但无图像或有图 检测图像制式及声音制式识别是否 TV chingfunction NTSCcolorbarsignal Receive67.25MNTSC-MsystemcolorbarHavesound,noimageorhaveimage,no signal,checkifimagesystemandsoundsound. Receivecentral systemrecognition,colorbartransition 3、接收频点为136.00MSECAM-L方格+3.图像显示异常、彩色拖3、核对 ChecktheinstructionsofSquare+circle Receive136.00MSECAM-Lsquare+circle KTCcentralsignal testingsignal.Checkifsoundand systemrecognitionarenormal, 4、红绿4、接收频点为175.25MPAL-D/K,红/绿/4. 蓝场切换画面,检测图像及声音制式是 fieldReceive -D/Ksignal,switch thered/green/bluefieldimage,checkifinterfere imageandsoundsystemare 5、棋盘格立体声信、接 .25MPAL-B/G棋盘格+图文5.彩色制式及伴音制式识别 TestinTV becauseof PAL-B/GColorandsoundsystemrecognition thesupport if etextdemodulationandstereo accordingtoare are 6、接收231.25MSECAM-B/G复合测试6.图像模糊、彩条过渡不正常不能 图信号，检查彩色 ，下部为多波行色调调整 标志图案几何尺寸的85%、90%、95%IntegrativetestingimageReceive231.25MIntegrativetestingimageReceive231.25MSECAM-B/GintegrativeImagevague,colorbartransitionis testingimagesignal.Checkifthecolorabnormal.decodinglowerpartismultiburst;checktheAdjustthetone.imagedefinition,thereisawhitelinetoconfirmimagecentraposition,thetwo 95%100%,tocheckdistortionoverscanorlackscan.、TV搜台功能1、信源选择为TV模式7、活动图像测试信7、接收247.45MPAL-I活动图像信号，7. Selectthesignalsourceto号 TV -Iactive Bad Receivecentral 8、PAL-N8、频点为471.25MPAN-N彩条信号为8. 3、核对 PAL-NsystemcolorbarThe75%standardcolorbarof471.25MHorizontalandverticallinearityChecktheinstructionsoftesting PAN-Ncolorbarsignalisusedtocheck KTCcentralsignal 9、PAL-B/G仿飞卡双9、频点为711.25MPAL-B/G仿飞卡双语9. PAL-B/GimitationcolorThe711.25MPAL-B/GimitationcolorBadcolorpurity,colorbarsignal evisionbilingualtestingimageisusedtoslightinterference. etexttestingsignal checkifthedecodingof etextand bilingualarenormal. 10、NTSC-M活动图像10、频点为795.25MNTSC-M模 信号，用 评价动态图像还原 TestinTVNTSC-MactiveimageThe795.25MNTSC-M signalisused etextcannotdemodulate. becauseofTVtestingsignal tosubjectiveevaluatedynamicimage recoveryeffect. thesupportsy 、接收频点为 .25M 、接收频点为 .25MPAL-B/G狮子11.立体声无法识别或识别错误 willchange accordingtot LionheadtestingsignalReceive855.25MPAL-B/GlionheadCannotrecognizestereoor testingsignal,testhorizontalandvertical 12、PAL-D/K飞卡测试12、频点为863.25MPAL-D/K飞卡测试12.图 The863.25MPAL-D/K evisiontestingsignaltestingsignalisusedtocheck 14.频点偏小于 、TV搜台功能1、信源选择为TV TV CannotadjustNTSCsystem Receivecentral Activeimagehaveinterference,isn't 3、核对 KTCcentralsignal Searchmanuallyanditcannotstore. Searchmanuallyanditis TestinTV becauseof thesupportSearchmanuallyanditwilldelete channelsyoustorebefore. accordingtochannelsyoustorebefore. accordingtot Finetuninghaveno Cannotsaveprogramafterfine switchhaveno 、TV伴音质 ound NosoundorourofcontroloroneThesoundislow,cannot TheHumisfuzzyorblockingorhave noise,etc. sometimesthereisnosound. SoundloudorimageshakeormachineTheHumisfuzzyorblocking have Soundadjustmentchange,distortion, soundcannotshutdown tyis5. Soundadjustmentchange,havenise whenswitching.Adjustthe pitch, tyAdjustthe haveno soundmode,balance,静音效 sound highpitch,lowpitch,Mute Mutefunctionhaveno TVs Stillhavesoundsafterpressing Left/rightchannelsarereverse,Cross sideno 9.接 信号源45.25扫频信 ReceivecentralReceivecentralsignalsource45.25swept-frequencysignal,adjust AVandTVandPChavesound 1、按下“SOURCE”键能出现信号源 1.按面板"SOURCE"选择菜单，且无干扰、乱码、拖 Withoutsignalsource ,messyPress"SOURCE"keyPress"SOURCE"keywillappear codeandinterference.toselectsignalsourcesignalsource , 选择输2、弹出信号源菜单时，应提示且光不 Nopromptincurrentsignalsource, signalWhenpo upsignalsource ,itcursorpositioniswrong. sourcewithremoteshouldpromptandthecursormust Signalinputsourcedoesn't Ifinputsourcechangewith 4、切换时间超出84、弹出信号源菜单，按4、切换时间超出84、弹出信号源菜单，按"▲▼"分别选择输入信号源，应在8秒内切换完面不稳、干扰等。 Switchingtimemorethan8seconds,Press"▲▼"toselectinput andwrongsignalsource, 5、信号源选择菜单应能够在OSD ofsignalsource ofsignalsourceshoulddoesn'tcloseautomaticallywithin OSDsettingtimeorcannot 1、输入AV信号画面显示应正常，1. 1.接 不能出现干扰现象，声音应清晰可面显示不正常，有异常干扰， InputAVsignaland yReceiveCVBSsignalwithoutinterference,soundsmustbe ofFLUKE54300orclearand images yabnormally, 接收FLUKE54300或正常不得有异常杂讯干扰，声音应2.AV/S- 检测(AV、 Input signaland y 、用FLUKE54300或DVDsignal ofnormally,withoutinterference,sounds ）作为信号源FLUKE54300 ormustbeclear. SignalsourceUseFLUKE54300or signal2.接收FLUKE54300常不得有异常杂讯干扰声音应正常3.到PAL、NTSC、SECAM图像异 、 或DVD的分量信号 InputYPBPRsignal y YPBPRnormally,withoutinterference,soundsSelectcolorsystemtoPAL, ofmustbe SECAMineachsignal 4 3.接收DVD或chroma音 到PAL、NTSC、SECAM声音 口 、 * shoulddemodulateimageand SelectcolorsystemtoPAL,NTSC, soundnormally. SECAMineachsignalsource,ofchromaor soundsare 、SCART功 IfSCARTfirstwhenstartingmachine SCARTisnotfirstwhenstarting *测 2730 2、输入RGB、CVBS或 UseSCART信号 InputRGB,CVBSorRGB-CVBS asReceiveSCART InputRGB,CVBSorRGB-CVBS. anditisabnormal Europemosignal signal Autoscalehaveno SCARTportoutput SCARToutputis 1、FLUKE54300按correspondingfunctionkeyon Keyfunctiondoesnot 用FLUKE54300或 信号源的711.25MHzFLUKE54300press "digital"to etextwillbeeffectivein etext" UseFLUKE54300 Europetext sourceas etextisabnormalin 711.25MHzfrequency40/90dB能进入图文， pointcentralsignal 40/90dBcanenter △ △1、CCON:在静音和不静音时都有作1、CCON：静音时无作用 1、FLUKE54300按CCON:effectiveinmuteandnotmuteCCON：no