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试验目 Test 试验标 Test 术语和定 Termsand 试验介 Testing 保压周 Hold 试验顺 Test 试验过程中四通的组 Spoolassemblyunder 第检验机 Independentcertifyingauthority 试验偏 Deviationsfrom 试验前准备工 Pre-testing 试验样机一 Testing 四通装配前检 Pre-assemblinginspectionforthe 安全防护工 Safetyand PR2Performancetestingof Spoolhydrostaticbodytestatroomtemperature(Refto 试验后检测(参照ISO10423 PostTestExamination(RefISO10423 相关文 记 PR2TestPartPurpose、TeststandardTermsand编写WrittenBy:Zhang 检查CheckedBy:Yan ApprovedBy:LiJun TestISO10423:2003FPR2TheperformanceofspoolistestedaccordingtotherequirementsofISO10423:2003annexFTestISO10423:2003FISO10423:2003annexFTermsandTestingWaterorwater,hydraulicpressureoilorothermixturesoffluidwithHoldStartofhold保压期应在压力已呈稳定,试验设备和所带的压力监测装置已与压力源以后开始。此时,将供压泵的泄Holdperiodsshallbestartedafterpressurestabilizationhasoccurredandtheequipmentpressuremonitoringdevicehasbeenisolatedfromthepressuresourceandpumpventvalvesopenedthetimespecifiedforholdtimesshallbeaminimum.PressurePressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan5%ofthepressureperhouror500PSI/hour,whicheverislesspressureshallremainwithin5%ofthetestpressureorwithin500PSI,whicheverisless,duringtheholdperiodstabilizationperiodshallbeaminimumof1hourpriortostartofanytestholdperiodanyrateofchangeshallbeisedtoproveitisnotaleakpriortostartofanyholdperiod.TestThespoolassemblyshallbetestedinsequenceasstatedinthisprocedureifspoolfailstest,thenspoolshallbere-testedagainfromsection5.1dateandtimeshallberecordedateachsectiononbothtestprocedureandchartrecorderrecords.EachsectionoftestprocedureandapplicablechartrecorderrecordsshallbesignedbyMSP,andindependentcertifyingauthoritybeforestartingnextsection.Spoolassemblyunder在从5.1节开始到5.3节试验后的检测开始前的整个试验过程中,组装好的四通不能扰,拆卸,修理。Thespoolassemblyundertest,shallnotbedisturbed,disassembled,repairedfromthestartofthetest,section5.1untilcommencementofposttestexamination,section5.3第检验机IndependentcertifyingauthorityEachsectionofthetestshallbewitnessedbyanindependentcertifyingauthorityapprovedbytheDeviationsfromAnydeviationsfromtestprocedureshallbeapprovedinwriting PR2TestPartPre-testing编写WrittenBy:Zhang 检查CheckedBy:Yan Approved Li Pre-testingTestingA13-5/8”15K×11”15K×2-1/16”15Kspool,andthetestingtools,structuredrawingasshownPre-assemblinginspectionfortheAPI6A要求。所有测量设备应根据API6A要求校准检测合格,并在有效期内。Beforeassembling,allthepartsmustbeprovedtobeinaccordancewiththerequiredsizerecorded.Alldetailsarelistedin(partsinspectionrecord).AllthenelengagingintestingmustbequalifiedaccordingtoAPI6A.AlltheequipmentsandfixturesshouldbeadjustedandprovedinaccordancewithAPI6Aandwithinvalidity.SafetyandSafetyandprotectionshouldbeconsideredandappliedinaccordancewithMSP-drilexstandardthesafetyforthe nelandequipmentinvolvedshouldbeconsidered.ThepreparationfortestingThediagramoftestingequipment(seeannexForenlargedBCDBCDAEEFGAEEFGTheintroductionforthemaintestingA区:控制中心部分(序列号:MSP-PR2-AreaA:controlcenter(SerialNo.:MSP-PR2-01):(seeannexForenlargedAAAFunctionCollecttemperature,pressure,torqueetc.andmakerecord.Dataprocess,carryoutrelatedtestprocedureasperpre-scheduledcomputerprogramandthenrealizetheautomaticcontrolfortestBDatacollectionmoduler,relayoutputmoduler,rs485communictionmoduler,controllboard(gaugeboard,computer,monitorequipmentetc.)D区:试验压力供给机构(序列号:MSP-PR2-AreaD:pressuresupplysystem(SerialNo.:MSP-PR2-04)(seeannexForenlargedDAD对试验设备进行试验;可以打水压或者气压;可以调节供给压力大小,使之升高、降低或泄压;用电控Waterorgaspressuretestthetestequipment;adjustthepressure,increase,decreaserelease;utilizationelectricalcontrolledorgascontrolledhighpressureneedlespooltoshiftwaterorgaspressuretorealizeautomaticcontrol.B;Highpressurehydraulic/gaspump,gascontrolledhighpressueneedlespool,calibratedpressuegauge(includinglow/highpressure),highpressurepipeline,x-over,integratedconnector,wasteliquidpool,nitrogen,pressuresensor(forprecisionconcern,highandlowpressuresensorbothG区:其他试验设备(序列号:MSP-PR2-AreaG:othertestingequipment(SerialNo.:MSP-PR2-Function:measurement,recordequipmentandassociatedtoolsfortheComposition:pressureandtemperaturechartrecorder,digtaltorquespanner,measurementtoolandinstallationtoolsetc.GotherequipmentandListofthemaintestingequipment(refertoThelistofthemaintestingequipmentforPR2MainEquip1ControlcenterSerial1控制界面(、电 board,computer,monitor12出模块、rs485datacollectionmoduler,relayoutputmoduler,rs485communication13Othersupplement2TestingpressuresupplysystemSerialNo1pressure22气动控制针阀pneedle53Pressure24Highpressuregas15Highpressurehydraulic16 aticreversal6718 aticoneway19Oil1Aircompressandfilterspoolwithpressure1Othersupplement3OthertestingSerialNo.MSP-PR2-1diagramrecorder12Digtaltorque13Measurement14Stackup15OthersupplementLocationofpressuredevices1':1offpressurecalibratedlargescale(minimum250mmdiameter)dialgaugewithratingsuchthattestpressureis50%offullscaleinhydroline.1":Pressuretransmitterforcalibratedpressureandtemperaturechartrecorderinhydroline.2':1offpressurecalibratedlargescale(minimum250mmdiameter)dialgaugewithratingsuchthattestpressureis50%offullscaleingasline.2":Pressuretransmitterforcalibratedpressureandtemperaturechartrecorderingasline.PR2PerformancetestingofPR2TestPartHydrostaticBodyTest编写WrittenBy:Zhang 检查CheckedBy:Yan Approved Li Spoolhydrostaticbodytestatroomtemperature(ReftoTheconnectionandassemblydiagramofthetestingequipment(Referto4.4.1-TestaCalibratedpressure(序列号SerialNo.:MSP-PR2-04-bCalibratedpressureandtemperaturechart(序列号SerialNo.:MSP-PR2-07-Testingmedium:Testingtemperature:RoomTestingConnecttestequipmentasperthetestingPressuretestfromtestflangetoEusureastablepressureaspersection3.2.2thenholdpressurefor3泄压至0ReleasethepressuretoPressuretestfromtestflangeto按照Eusurethestabilationofthepressureaspersection3.2.2thenholdpressurefor15泄压至0ReleasethepressuretoConnecttestequipmentasperthetestingPressuretestfromtestflangetoEusureastablepressureaspersection3.2.2thenholdpressurefor3泄压至0ReleasethepressuretoPressuretestfromtestflangetoEusurethestabilationofthepressureaspersection3.2.2thenholdpressurefor15泄压至0ReleasethepressuretoAcceptanceNovisibleleakageisacceptableduringtheholdperiodinhydrostaticbodyThepressurevariationduringtheholdperiodshouldbelessthan500TestrecordSpoolHydroPressureTestatRoomTemperatureRecordSpoolHydrostaticPressureTestatRoomTemperaturePartsNo.:Testmedium:Starting
Testtemp:Endingtime:1Increasinghydropressureto2Maintain3Pressureaftersustainingending-4Relieving5Increasinghydropressuretopressuresecond6Maintain7Pressureaftersustainingending-8Relieving9IncreasinghydropressuretoMaintain-PressuresustainingRelievingIncreasinghydropressuretopressuresecondMaintainPressureaftersustainingending-RelievingAcceptanveNovisibleleakageisacceptableduringtheholdperiodinhydrostaticbodyThepressurevariationduringtheholdperiodshouldbelessthan500Test
客户或第认证机CustomerandCertifying
PR2TestPartPostTestRecord编写WrittenBy:Zhang 检查CheckedBy:Yan Approved Li 试验后检测(ISO10423PostTestExamination(RefISO10423ThetestedspoolshallbedisassembledandAPI6AAPI6AAllkeydimensionsshouldbeverifiedandalltest nelshallbequalifiedwithAPI6ArequirementsAllequipmentshallbeinaccordancewithAPI6AspecificationwithinvalidAllpartsshallbephotographed被测四通拆卸时应当有客户和第验证机构的相关代表在场目击ThedisassembingofthespoolshallbewitnessbyandIndependentCertifyingAuthority所有试验后检测报告应当由客户和第验证机构代表提供并验证PostTestExaminationReportshallbeproducedthenissuedandIndependentCertifyingAuthorityrepresentativesAcceptancecriteriaAllpartsshallbeingoodworkingorder,ifnottheyshouldbeidentifiedandnon-conformancesnotedwithinthePostTestExaminationReport.Ensurealldisassemblednon-metallicsealsarePosttestexaminationrecord:InspectionRecordafterTestPostTestInspectionStarting
EndingDrawingPartsWhetherinconditi
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