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DeloitteConsultingChina|November,2022
ChinaLithiumIndustry
DeloittePOV3.0:SustainableFutureofLithiumRecycle
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KeyTakeaways
Withtherapidgrowthofglobalnewenergyvehicleindustry,theupstreamresourceconstrainthasbecomeoneoftheburningissues.WhilevariouscountriescontinuetoperfecttheEVbatteryrecyclingpolicysystemunderthecarbonneutralrequirements,theEVbatteryrecyclingindustryhasbeenflourishing,andtheupcomingbatteryretirementtidewillfurtherdrivethedevelopmentoftheEVbatteryrecyclingindustry.TheEVbatteryrecyclingmarketispromisingintechnologydevelopment,businessmodel,andindustrychainsynergy,buttherearestillmanykeychallenges.
Fromthetechnologydevelopmentperspective,theprocessandtechnicalrouteofEVbatteryrecyclingisrelativelyclear.Basedonactualbusinessexpectations,directrecyclewilldominatetherecoverymethodinthemedium-tolong-term:
•ThetwomainwaysofEVbatteryrecyclingarereuseanddirectrecycle.Thelarge-scaledevelopmentofreusefacesenormouschallengesduetosafetyissues,insufficientmarketregulation,theimpactofviciouscompetition,andthelackofindustrystandards.Inthemedium-tolong-term,recyclewithrelativelymaturetechnologiesandcommercialapplicationsisexpectedtobethedominantapproach
•Inthematerialrecoveryprocess,pyro-andhydro-metallurgyarethemainstreambattery-graderawmaterialpurificationandregenerationtechniques,whichhashightechnicalandscalebarriers,whilecreatinghighereconomicbenefits,leadingcompaniesneedtoaddressthesupplystabilityoffront-endbatteryrecyclingchannelsandactivelylayoutrawmaterialrecyclingcapacitytoachievehighercommercialvalue
Fromthebusinessmodelperspective,third-partyandbatterymanufacturerrecyclinghavebeenwell-practiced.Theconstructionofrecyclingnetworksandclosed-loopregenerationareessentialsuccessfactors:
•ThemarketmechanismisthemainchallengeforthecurrentdevelopmentoftheEVbatteryrecyclingindustry.Itforcestheleadingrecyclerenterprisestoenhancetheirscaleandbreakthroughtheprofitabilitybottleneck
•Third-partyrecyclingcompanieshavetheadvantageofrecyclingtechnology,whilebatterymanufacturersandautomotiveOEMsgainedtheadvantageofrecyclingandresalechannels;inthecurrentEVbatteryrecyclingmarket,thekeytosuccessfulbusinessmodelsliesintheconstructionofrecyclingchannelnetworksandaclosed-loopecologyforrecyclingmaterialsforreuse
Fromtheindustrychainsynergyperspective,themultiplesectorsoftheLi-batteryandNEVindustrychainhaveshownthetrendofextendingtobatteryrecyclingindifferentformsanddegrees:
•Upstreamlithiumandnewenergyvehicleindustrytechnologyandmarkettrends,suchasbatterymaterialinnovation,integrationtechnology,batterybanks,etc.,bringimpacttothepowerbatteryrecyclingindustry,andopportunitiesandchallengescoexist
•Anindustryallianceofupstreamanddownstreamenterprisesintheindustrychainmaybeanidealmodelfortherecyclingindustry,aseachmemberenterprisecancomplementeachother’sstrengthsandweaknessesformutualbenefits.However,duetothelongindustrychainandmanystakeholdersinvolved,themodelisstillintheexplorationstageofactualcommercialoperation
©2022.Forinformation,contactDeloitteChina.3
01
02
03
DeloitteObservationsandPOV
TrendofEVBatteryRecycleDevelopment
IndustryoverviewandprospectsofEVbatteryrecycle
ValuechainanalysisofEVbatteryrecycle
Marketchallengesandbusinessimplications
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Industryoverviewandprospects
ofEVbatteryrecycle
©2022.Forinformation,contactDeloitteChina.4
Source:CAAM,MinmetalsSecurities,publicinformation,Deloitteanalysis
©2022.Forinformation,contactDeloitteChina.5
TheImperativeEVBatteryRecycling:AlleviationtoTheConstraintofUpstreamResources
Thescarcityofupstreamresourcesisalong-termconstrainttothedevelopmentofdownstreamapplicationmarket.Thelithiumresourcesupplyanddemandgapisexpectedtoemergeandexpandgraduallyafter2025,reaching145tonnesoflithiumcarbonateequivalentin2030.EVbatteryrecyclingwillalleviatetheconstraintsofresourcesupplyanddemandimbalanceonindustrydevelopmenttoacertainextent.
Supply:resourcepressure
ResourceshortageinChina
High-qualitymineralresourcesarerelativelyscarceinChina.Therearefewhigh-qualityhardrocklithiummines,andthetechnologyandproductioncapacityoflithiumextractionfromsalt-lakebrinerequirebreakthroughs.
Uncertaintyofinternationalsupply
Thesupplyofglobalrawmaterialsisconcentrated,andtheproductionfluctuateswildly.EmergenciessuchastheepidemicoutbreakandtheRussian-Ukrainianconflicthaveexacerbatedtheuncertaintyoftheglobalsupplychain.
Longcapacitydevelopmentcycle
Thedevelopmentcycleofrawmaterialsandmineralsisrelativelylong.TheresourceproductionexpansioncycleisaboutfourtimesthatoftheEVbatteriesexpansioncycle,thusleadingtothemismatchbetweensupplyanddemand.
300
200
100
-37%
-1%
Globallithiumresourcesupplyanddemandprojection
(Tenthousandtonnes/LCE)
GloballithiumsupplyGloballithiumdemand
400
2022E2023E2024E2025E2026E2027E2028E2029E2030E
Demand:surgingEVmarket
Strongapplicationdemand
TheEVmarket,asthemainapplicationscenariooflithiumresources,hasenteredaperiodofrapidgrowth,andthesalesvolumeofEVsinChinaincreasedbymorethan150%year-on-yearin2021.
DifficultyinalternativeR&D
TheR&DofEVbatterieswithdifferentchemicalsischallenging.Inthelongrun,Li-batteries,whichhavearelativelyfixeddemandformineralresources,willstillbethemainstay,anditishardtofindanalternativesolutionintheshortterm.
Intensivecompetition
Batterycompaniesmaintainarapidpaceofexpansiontoseizemarketshareanddrivethedemandforupstreamresources,amidtheincreasinglyfiercecompetitionintheEVbatteryindustry.
63%
+38%
26.6
63%
19.1
62%
13.5
62%
+81%
9.1
62%
6.0
4.7
61%
3.4
67%
71%
0.8
35.7
GlobalEVBatteryRecyclingMarketSizeProspects
ThedevelopmentoftheglobalEVbatteryrecyclingmarketisabouttoaccelerate,whichisexpectedtoexceed10billiondollarsinthenextfiveyears,amongwhichtherecyclingmarketofthelithiumisthemostconsiderable
GlobalEVbatteryrecyclingmarketsizeprojection1
46.5
CoMn
BillionUSD2
LiNi
63%
20212022E2023E2024E2025E2026E2027E2028E
Source:AnsonSecurities,Wind,publicinformation,Deloitteanalysis
Remarks:1.Estimatebasedonthetheoreticalrecyclablequantityandpriceoflithium,nickel,cobaltandmanganese;2.ConvertedattheannualaverageexchangerateofUSDtoRMBin2021(1USD=6.45RMB)
©2022.Forinformation,contactDeloitteChina.
2029E
2030E
6
©2022.Forinformation,contactDeloitteChina.7
EVBatteryRecyclingMarketDrivers-MacroPolicyGuidance
Afteryearsofdevelopment,batteryrecyclingpoliciesandlegislationindevelopedcountriesarecompletewithstricterrequirements;Chinahassignificantlyacceleratedtheintroductionofbatteryrecyclingpoliciesoverthepastdecade,aimingtopromoteandensuretheconstructionofrecyclingsystemsandguidethestandardizedandintegrateddevelopmentoftheindustry
PolicyandlegislativesystemsindevelopedcountriesstartedearlyandarerelativelymatureChina’spolicyguidancehasbeenstrengthenedinrecentyears
NorthAmerica
Completefederal,stateandlocalbatteryrecyclingregulations
TheU.S.DOE2021
Enablestheend-of-lifereuseoflithium-ionbatteriesandrecyclingofcriticalmaterialsatscale,plantheconstructionofafullcompetitivevaluechainintheUnitedStates,andpromotethedevelopmentofcost-effectiverecyclingtechnology
NationalBlueprintforLithiumBatteries2021-2030
TheU.S.EPA1996
Createstheframeworkforthepropermanagementofhazardousandnon-hazardoussolidwaste,includingrechargeablebatteries,lithium-ioncarbatteries,etc.
TheResourceConservationandRecoveryAct
TheU.S.StateGovernments
Makesregulationsforthetypesofwasterecycling,disposalmethods,cost,etc.toencourageallpartiesintheindustrychaintocollaboratetohelpproperlyrecyclebatteries
Europe
Enhancedrequirementsand
strengthenregulatorysystems
EU2022
Theproposedbatteryregulationssetincreasedtargetsrelatedtopowerbatteryrecycling,withstricterrequirementsforbatteryrecyclingmeasuresandbatterymetalmaterialrecoveryrates
NewEURegulatoryFrameworkforBatteries
Switzerland2022
GuidetoWasteissuedbytheFederalOfficeforEnvironmentalclarifyrulesforrecyclinglithiumbatteriesforvehiclesandencourageautomotiveOEMstoimplementenvironmentallysounddisposalsystem
FOENGuidetoWaste
Germany2021
Regulatoryagencies(StiftungEAR)havetheresponsibilitytoregulatethebatterymanufacturingmarketandtocheckthecollectionandrecyclingefficiencyofeachrecyclingsystemandreportmarketparticipation
BattG2
Japan&SouthKorea
Regulatetheindustryfromthelegislativelevel
SouthKorean’sParliament2021
Easeregulationformandatorybatteryrecyclingofpreviouslyregisteredvehiclesandallowforenvironmental-friendlyutilizeofend-of-lifebatteriestoimprovethesecondaryutilizationrateofpowerbatteries
CleanAirConservationAct
TheMinistriesofJapan2004
TheJapanPortableRechargeableBatteryRecyclingCenter(JBRC),jointlyauthorizedbyJapan'stwocentralministries,aimstopromotethecomprehensiverecyclingofusedrechargeablebatterymaterials
DietofJapan2001
Manufacturingenterprisesshouldfulfilltheresponsibilityofrecyclingtheusedproducts,followthe3Rprinciple,andencouragethatend-userssendend-of-lifebatteriestospecialrecyclingsites
TheLawforPromotionofEffectiveUtilizationofResourcesinJapan
China
Graduallyimprovetheestablishmentofthepolicysystemtostrengthentheregulationandpolicyimplementation
MIITandothertwo2022
Todevelopandintroducenewenergyvehiclepowerbatteryrecyclingmanagementmethodsandrelateddepartmentalrules
ImplementationPlanforIndustrialCarbon
DioxidePeaking
MIITandotherseven2022
Topromoteupstreamanddownstreamcooperationintheindustrychaintobuildrecyclingchannels
AcceleratingthePromotionofComprehensiveUtilizationofIndustrialResources
NEA2021
Requestforestablishingthebatteryconsistencymanagement,andmakerequirementsfortheevaluation,monitoringandsupervisionofenergystorageprojectsforsecondaryuse
TheManagementStandardsforNewEnergyStorageProjects(Provisional)
MIIT2020
TopromotetheNEVpowerbatteryrecyclingsystemdevelopment,andtoestablishanumberofexemplaryenterprisesforthesecondaryuseandrecyclingofwastepowerbatteries
KeyPointsofEnergyConservationandComprehensiveUtilizationinIndustryin2020
MIITandothersix2018
Implementationoftheextendedproducerresponsibilitysystem,clarifytheprimaryresponsibilityfulfillersofbatteryrecycling
InterimMeasuresfortheManagementofRecoveryandUtilizationofNewEnergyVehiclePowerBattery
MIIT2018
Establisha“comprehensivemanagementplatformfortraceability”tocollectinformationonthewholeprocessfromproductiontorecyclingofpowerbatteries
InterimProvisionsontheManagementofTraceabilityofNewEnergyVehiclePowerBatteryRecycling
Source:governmentwebsite,EverbrightSecurities,publicinformation,Deloitteanalysis
End-of-lifeLi-battery
Li-batteryprocessscraps
Cathodeprocessscraps1
+43%
840
621
453
325
227
156
104
1,483
1,119
61
DrivingFactorofBatteryRecyclingMarket:TheUpcomingTrendofEVBatteryRetirement
TheretirementtideofEVbatterieshaspromotedthegradualreleaseofrecyclablebatterywasteanddriventhedevelopmentofthegloballithiumrecyclingmarket,withthevolumeofend-of-lifebatteriesandprocessscrapsrisingataCAGRof43%overthenextdecade;TheChinesemarket,whichleadstheglobalEVmarket,isalsoexpectedtousherinconsiderablegrowthinthefieldofLi-batteryrecycling
Theprojectionofglobalrecyclableend-of-lifeLi-batteriesandbatteryproductionscraps
GWh
20212022E2023E2024E2025E2026E2027E2028E2029E2030E
GlobalEVbatteryinstallationsharesin2021
China
Othercountriesandregions
52.1%
China’sEVbatteryinstallation154.5GWh
•WiththevigorousdevelopmentoftheglobalEVmarket,theinstalledcapacityofEVbatterieshasrisenrapidly.TheservicelifeofEVbatteriesisabout5-8years.Therefore,thefirstbatchofbatteriesputintothemarkethasusheredina“retirementtide”,especiallyintheChinesemarket,wheretheproductionoutputandsalesofEVsandEVbatterieshavesoaredsince2015.
•End-of-lifebatteriesaretheprimary“rawmaterials”forEVbatteryrecycling.TheadventoftheEVbatteryretirementtidewillcontinuetoproviderecyclablewastefortheLi-batteryrecycling.
Source:SNEResearch,ChinaAutomotiveBatteryInnovationAlliance,Wind,AnsonSecurities,publicinformation,Deloitteanalysis
Remarks:1.ConvertedtotheamountofEVbatteriesthatcanbeproduced
©2022.Forinformation,contactDeloitteChina.8
©2022.Forinformation,contactDeloitteChina.9
Recyclingmethods
•End-of-lifebattery
Pros
Cons
Reuse:utilizationofthe
Inspection,Dataevaluation
Properties
detection
Resistance
determination
Reusablepack
Reusablemodule
Reusablecell
Recycle
RecyclingMethodsofEVBattery
Reuseanddirectrecyclearethemostgenerallyacceptableandenvironmentallyfriendlymethodsofbatteriesdisposal.Large-scaleapplicationsofEVbatteryreuseischallenging,andEVbatteryrecyclingmightbedominatedbydirectrecycleinthemediumandlongterm
capacityofbattery
residual
Low-speed
vehicles
UPS
Reuseapplication
Energystorage
Recycle:recoveryofmetalmaterialsandotherresources
Anodematerials
Graphite,silicon-basedmaterials
Cathodematerials
Lithium,cobalt,nickel,manganeseandothermetaloxides,recycledbydirectmethodandextractivemetallurgy
Othermaterials
Metalshell,electrodematerial,
recycledbydismantling,
shreddingandsorting
End-of-lifebattery
Electrolyt
Recycledbyextractingmethods
+Increasevalue:optimizetheutilizationofbatteriesandmaximizetheresidualvalue
+Costreduction:reducethecostofenergystorage,low-speedelectricvehiclesand
otherrelatedindustries,andpromotethedevelopmentofthecirculareconomy
+Reducepollution:effectivelyreducethepollutionofwastelithium-ionbatteriesand
reducewasteofresources
+Highrecoveryrate:Matureintechnology,thustheresourcerecoveryrateishigh
+Simpleprocess:Theprocessismorestraightforwardthanreuse,andthereisnoneed
forscreeningandsafetyassessment
+Complementarytechniques:acombinedapproachcanbeappliedtoimprovethe
economicbenefitsofrecyclingandsolvetheproblemofenergyover-consumption
‒Applicablelimitations:notsuitableforternary(NMC)lithiumbattery,difficultyto
maintaineconomiesofscalesubjecttomanyqualifications
‒Inefficiency:Theevaluationprocessofbatteriesistime-consumingandinefficient
‒Potentialsafetyrisks:Theinternalsafetyhazardsofretiredbatteriesarehighly
concealed,whichaffectstheremaininglifeandsafetyofthebatterypack
‒Costissues:Thepyrohasalargeinvestmentandhighenergyconsumptionintheearly
stage,whilethehydroisrelativetime-consuming
‒Environmentalpollution:Bothpyroandhydrocausesevereenvironmentalpollution
easily,andtherequirementsforpollutiontreatmentarehigh
‒Uncertainty:EmergingtechniquessuchasbiologicalprocessesandsupercriticalCO2
extractionarestillinstartup
Source:CAAM,AnsonSecurities,publicinformation,Deloitteanalysis
©2022.Forinformation,contactDeloitteChina.10
PolicyFactor
TechnologyFactor
Low
cost
Collection
Small
workshops
Highefficiency
Reuse
Demandside-uncertainpotential:
•Lowacceptanceinthedownstreammarket:Duetounclearstandardsandimmatureregulatorysystem,frequentaccidentsofbatteryreusedforenergystoragehaveledtolowmarketacceptance.Usersareconcernedaboutthesafetyandconsistencyofreusedbatteries
•Impactofpotentialalternativeproducts:theriseofsodium-ionbatteriesandfuelcellsandothertechnologiesmayreplaceandsqueezethemarketofLFPbatteriesforsecondaryuse
Supplyside-“badmoneydrivesoutgood”:
•Long-standingmarketconfusion:Intheabsenceofeffectiveregulation,manynon-compliantsmallworkshopshavelongbeenentrenchedinthereusemarket,anditisdifficultforenterpriseswithhighinvestmentstoprofitandsurviveintheviciouscompetition
Nohazardouswastemanagementqualification;Noinvoicingrequired
Noinspection/environmentaltreatment;
Lowproductionlineinput
2022.02
2021.09
•Thereuseindustrymanagementsystemstillneedstobeimproved:
ThepolicymanagementsystemforthereuseofEVbatteriesisstillintheinitialstageofestablishment,andittakestimetoimprovethenationalregulatorysystemandlocalimplementation
•Policyguidancemaintainsamoderatelypositiveattitude:Althoughthepolicyintendstopromotereuse,italsoemphasizestheimportanceofstrictmanagementofthesafetyofEVbatteryreuse,andisespeciallycautioustowardsreuseinenergystoragescenarios.
AcceleratingthePromotionofComprehensiveUtilizationofIndustrialResources
Requirementstoimprovetherecyclingsystemandmanagementsystemofend-of-lifepowerbatteries,strengthentraceabilitymanagementwithinthewholelifecycleofbattery,promotethesafereuseapplicationofend-of-lifepowerbatteriesinthefieldofpowerbackup,chargingandreplacement
TheManagementStandardsforNewEnergyStorageProjects(Provisional)
Requirenewly-builtenergystorageprojectstoestablishabatteryconsistencymanagementandtraceabilitysystemsandobtainthesafetyassessmentreportsissuedbycorrespondingqualifiedorganizationforreuseofbatteries
Collection
Disassembly
Certification
Detection&Screening
Evaluation&Sorting
Restructuring
•Keytechnologiestobebrokenthrough,industrystandardstobeestablished:Thebatterylife-cycletraceabilitymanagementandindustry-standardsystemaretobeestablished,andtechnicalproblemsstillexistinseveralsectorsofthereusetechnologyprocess
Evaluationandsorting-Batteryspecificationsarecomplex,andlifeevaluationisdifficult
Detectionandscreening-Lackofbatteryuserecords,complicateddetectingtechnology
Restructuring-Hightechnicalbarrierstobatteryconsistencymanagement
Productcertification-Fortheformationofindustrystandards,productcertificationisdifficult
Batteryreuseprocess
Keytechnicaldifficultiessectors
Reuse:DevelopmentLimitationFactors
Thereuseindustryhassignificantdevelopmentlimitationsandbottlenecksatthecurrentstage.Thedownstreamapplicationdevelopmentisexpectedtobeslowbeforethepolicysystemisimprovedandtheindustrystandardisestablished
MarketFactor
Thecurrentmarketsituation:thecurrentcommercializationcasesofEVbatteryreusearefew.Mostoftheprojectsarepilotprograms,withonlyafewregularenterpriseswithqualificationsparticipating,suchasGEM,ChinaTower,etc.;thecurrentreusemarketisnotyetstandardizedandinchaos.Marketconfusioncausedbynon-compliantsmallworkshopsforcestheregularenterprisesintoadilemma,whichmakesthemarketlessattractivetoenterprisesthathavenotentered,andthemarketisdifficulttoscaleupintheshortterm
Source:governmentwebsite,publicinformation,Deloitteanalysis
disassembly
Pretreatment
End-of-lifebatterypack
Discharging&
Usedcell
Battery-gradeMaterialsExtraction&RefiningProcess
Blackmass
(incl.Li,Ni,Cu,Mn,etc.)
LiSalt
CuSalt
NiSalt
MnSalt
Graphite
ElectrolyteSolvent
Usedelectrolyte
Plastics,Cu/Alfoilsetc.
Electrolyterecovery
Hydro-metallurgy
Dismantling,shredding&sorting
Pyro-metallurgy
Recycle:ProcessFlowofEVBatteryRecycle
Themainchallengeofpowerbatterydismantlingandrecyclingliesintheinstabilityoffront-endbatteryrecyclingchannelst
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