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XAP160TypeAsphaltMixingntOperationandMaintenanceManual徐工工程机 全电脑控制系统的操作使 OperationandUsageoftheFullyComputer-Controlled系统供SystemPowerTurnclockwisethemainswitchofhighvoltagecabinets,thentheswitchturnsto“ON”from“OFF”andthepowerindicatorbrightens;CheckwhetherthevoltagedisyofhighvoltagecabinetpowermeetstherequiredvoltageofstartingCloseeveryloopswitchwithinthehighvoltage顺时针旋动操作台上开关,按下操作台上绿色按钮,接通系统控制电源,启动器发出Turnclockwisethekeyswitchintheoperationdesk,pressthegreenbuttonintheoperationdesk,switchonthesystemcontrolledpower,startthealerter,withalarmsounded,thepowerindicatorbrightenslaterandthesystemcontrolledpoweriselectrified;7#(旁路指示灯)8#(市电指示灯)(UPS说明书)ClosetheQF118indoorelectricitybreakerofpowerdistributioncabinet,connectinputofUPSpower,andpowerindicatorofsystemcomputerbrightens,atthesametime7#(bypassindicator)and8#(ACindicator)lightsbrighten;(seethespecificationfordetails)按住UPS的“ON”按钮一秒钟以上,打开UPS电源,UPS电源的7#(旁路指示灯)和9#(逆变指示Press“ON”buttonofUPSformorethan1second,turnonUPSpowerand7#(bypassindicator)and9#(contravariantindicator)lightsofUPSpowerbrighten;and控制系统的“模拟运行”页面,同时弹出输入框,在输入框中输入,按下“确认”按钮,正确显示如下画面并能进行正常操作,三次输入错误自动退出系统。(7)Pressthecomputerpowerbuttonandstartthecomputer.Afterstartingthecomputer,doubleclickthedesktopicon“AsphaltMixingnt”andenterthe“SimulationRun”pageofelectricalcontrolsystemwithfullcomputercontrol.Atthesametime,passwordinputboxpopsup,inputpasswordinitandpress“confirm”button.Ifthepasswordisright,thefollowingdisysandnormaloperationisavailable;andifthepasswordiswrongformorethan3times,thesystemquitsautomatically.XAPAsphalt nt-SimulationParameterDataPowerLevelReverseBlowCombustionAutomaticScaleDoorMixerDoorInducedDraftMixerMixerHotDryingCylinderDryingCylinderDryingCylinderDryingCylinder粉Load开Turn关TurnMatchingProduction30000Capacity30,000kgper1#1#2#2#3#3#4#4#5#5#6#6#1#1#2#2#Single-deckProduction2014-03-31CurrentTime2014-03-31AlarmAlarmCheckeveryelectrifiedpart,afterthecontrolsystemiselectrified.Checkthesystemunderoutageiffindanyabnormity,orcomponentsandpartsmaybedamaged.注 开机运Starting开机模式的操OperationofStartingTwosystemstartingways:Manualmodeandautomaticmode.Undermanualmode,startingandstopofeveryelectricalmachineneedsmanualcontrol;underautomaticmode,startingandstopofeveryelectricalmachinecompletesbysystemautomatically.Manualmodeorautomaticmodeareswitchedbyclicking"powercontrol”buttoninthetop,switchingtothepageofpowercontrolandclick“AutomaticStartingandStopofElectricalMachines”.Operationofmanualmodetoautomaticmode:Afterthesystemiselectrified,thedefaultsettingisautomaticmode.Leftclick"AutomaticStartingandStopofElectricalMachines"buttonduringthebuttontitledisysit,thetitleof“AutomaticStartingandStopofElectricalMachines”buttonischangedto“ManualStartingandStopofElectricalMachines”andthesystemrunsunderautomaticmode.Operationofautomaticmodetomanualmode:Leftclick"ManualStartingandStopofElectricalMachines"buttonduringthebuttontitledisysit,thetitleof“ManualStartingandStopofElectricalMachines”buttonischangedto“AutomaticStartingandStopofElectricalMachines”andthesystemrunsundermanualmode.ManualmodeorautomaticmodeofthesystemreferstothestartingandstopManualmodeorautomaticmodeofthesystemreferstothestartingandstopmodeofpowermechanismofmainunit,dedustingunitandcoldmaterialsupplyingunit,withoutcontrolforstartingandstopmodeofmeasurementunitandfinisheddollyunit.Whenthesystemiselectrifiedinitially,thedefaultsettingofthesystemis“manualmode”;ysthetitleofpressingthebutton,thesystemwillentertheworkingAfterthesystembutton系统开机的操OperationofStartingOperationofChokeBeforestartingtheinduceddraftfan,thechokevalveneedstobeclosedcompleytoreducestartingloadoftheinduceddraftfan.Therefore,itisnecessarytocheckstateofthechokevalveandconductcorrespondingoperationsbeforestarting.模拟运行界面引风机部分的百分比表示阻风门开度,“0.0%”表示阻风门完全关闭,“100.0%”表示阻风Percentageoftheinduceddraftfaninthesimulationruninterfacereferstochokevalveopening.“0.0%”meanscompleyclosechokevalveand“100.0%”meanscompleyopenchokevalve;andchokevalveopeningmaybechangedbyclicking“+”or“-”buttonsinsimulationruninterface.StartingOperationunderManual在模拟运行界面点击按钮“动力控制”“动力控制”,将显示如下图所示画面。系统默认的开机Click“PowerControl”buttoninthesimulationruninterfaceandchangetheto“PowerControl”,thenthe disys.Thesystemdefaultstartingmodeismanualmodeandinterlockstate.XAPAsphalt nt-PowerSimulationSettingOfHistoricalHorizontalAutomaticStartAndStopOfAutomaticInterlockingNameOfAirInducedDraftHotDryingInclinedFlatReturnedPowderReturnedPowderLiftingMineralPowderDirt2FinePowder21FinePowder1AshDischargeLowOrderLiftingHighOrderAsphaltCirculatingForwardReverseReverseCoarsePowderOverallFeedingMachineFeedingMachineFeedingMachineFeedingMachineFeedingMachineFeedingMachineColdMaterialOperatingUnderthemanualmode,clickthecorresponding“ON”buttoninthemotorandthemotorstarts.Clickthe“OFF”buttonandthemotorstops.Whenthemotorsareinterlocked,thecorrespondingmotorsareinterlocked.Themotorsshallbestartedincertainorderandwhentheinterlockingofmotorsisreleased,thestartscanbestartedatwill.电机运行时,在“ON”和“OFF”按钮中间的按钮状态变为绿色,电机停止时,在“ON”和“OFF”按钮中间的按钮状态变为红色;手动运行模式下的开机操作顺序为:主楼空压机引风机搅拌器振动筛热Whenthemotorisrunning,thebuttonbetweenthe“ON”and“OFF”willbegreenanditturnsredwhenthemotorstops;thestartingoperationsequenceunderthemanualoperationmodeis:aircompressorofthemainbuilding-induceddraftfan-stirrer-vibratingscreen-hotlifting-dryingcylinder-inclinedbelt-flatbelt-coarsepowderspiral-asphaltcirculatingpump;回收粉提升细粉2螺旋细粉1螺旋回收粉仓间螺旋1#低位螺旋(提粉)1#螺旋2#低位螺旋(提粉)2#(向回收粉仓回收。或:加湿器水泵排粉螺旋排灰仓间螺旋1#低位螺旋(排粉)1#螺旋2#低位螺旋(排粉)2#螺旋(向外排粉。recyclepowderlifting-finepowder2spiral-finepowder1spiral-recyclepowderstorehousespiral-1#loworderspiral(liftingpowder)-1#highorderspiral-2#loworderspiral(liftingpowder)-2#highorderspiral;(recyclefromtherecycledpowderstorehouse).or:humidifier-waterpump-dischargingpowderspiral-ashdischargestorehousespiral-1#loworderspiral(dischargingpowder)-1#highorderspiral;2#loworderspiral(dischargingpowder);2#highorderspiral;(dischargingpowderoutwardly).StartingOperationunderAutomaticPressthe“motorautomaticstartandstop”button,thenthesystementerstheautomaticmode,atthesametimethetitleofthebuttonturnsinto“motorautomaticstartandstop”.Undertheautomaticmode,clickthe“automaticstart”buttoninthemainoperationcolumn,sothattheequipmentwillstartandstopautomatically.Theoperationofautomaticstart:Whenthetitleonthebuttonindicates“automaticstart”,clickthe“automaticstart”buttonwithleftmousebutton,andthenthesystemwillstartthemotorsinorderasperthesettingandthetitleturnsinto“automaticstop”.Theoperationofautomaticstop:Whenthetitleonthebuttonindicates“automaticstop”,clickthe“automaticstop”buttonwithleftmousebutton,andthenthesystemwillstopthemotorsinorderasperthesettingandthetitleturnsinto“automaticstart”.Undertheautomaticstartmode,themotorsofsomeassociatedapparatusareinterlocked.Whentheformermotorstops,thenextmotorstopsrunningcorrespondingly.Forexample:Whenthedryingcylinderbreaksdown,thecorrespondinginclinedbelt,aggregatebeltandcolderfeederwillstop.OperationofDedustingReverseThededustingreverseblowsystemhasthreeworkingmodes:Automaticdedusting,timingdedustingandmanualdedusting.Inthepageof“simulationrun”,clickthe“reversecontrol”buttonwiththemouseandtherewillbeachildwindowofreversecontrolandwhenthecolorofmodebuttonturnsintogreenfromgray,themodeischosen.Whenthe“automaticdedusting”ischosen,thesystemwillstartthededustingreverseblowmotorautomaticallywhenthededustingdifferentialpressuredetectedreachesthesetpoint;whenthe“timingdedusting”ischosen,thereverseblowmotorrestartsthereverseblowaccordingtothegeneralswitch,operationanddelayingofthesetpointbythereverseblowdetectionmechanism;whenthe“manualdedusting”ischosen,thereverseblowdetectionmechanismwillstopafteritswitchestheoperationgenerallytillthedeductingworkingmodeischosenagain.元器件的;Nomatterthemanualorautomaticmode,closethechokevalvebeforestartingtheinduceddraftfan,ortheinduceddraftfanmaynotbestartednormallyorthecomponentsandpartsoftheinduceddraftfanmaybedamaged;Undertheautomaticmode,therelevancemechanismsfeaturetheinterlockingprotectionamongeachother;whilesuchprotectionfunctionunderthemanualmodemayberemovedthroughtheinterlockingreleasebutton.We mendthatthemotorshallbeinterlockedduringtheproductiontoensurethesafetyofequipment;注 配方管Formula配比的操OperationofClickthe“creat/editratio”buttonintheordersettinginterface,andthenthefollowingchildwindowwillpopEditOfMaterialNameOfCalculateRatioOfRatioOfAsphalt-SummationOfOilRatioAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderNewDeleteSavetheratiowiththenameoftheratioasthemainkey,fillinthenameoftheratio,choosethecalculationmethod,settheratioofallkindsofspecificationsofmaterialaccordingtotheformulaofferedbythelabandclick“confirm”buttonandthenewformulaiscreated;choosethenameofformulathatweneedtolookforinthelistofratiointhesettingpage,click“rationew/query”buttonandalldataofsuchratioshowupandthequeryoperationiscompleted;iftherationeedstobedeleted,clickthe“deleteratio”buttonandthedeleteoperationoftheformulawillbecompleted;ifthecurrentformulaneedstobemodified,fixthecorrespondingdata,andthenclickthe“confirm”buttonwithoutchangingthenameofformulatosavetheformula.订单的操OperationofFulfilltheoperationsoforderinthe“ordersetting”Neworder:Beforemakingtheneworder,editthedataoftheorder.Theordernumberwillcomeintobeingautomaticallyandyoucanchangemanually;theoutputoforderisthetythatneedstobeproducedfortheorder.Whentheoutputoforderiscompleted,thesystempromptsthe“orderiscompleted”butitwillnotstopproducing;thesingle-deckweightisthesetoutputforeachpot;thenameofratiocanbechosenintheratiolistontheleft.Aftereditingtheseparameters,clickthe“neworder”andtheorderwillbestoredinthecomputerandwillbeshownintheorderlist.Deleteorder:Ifyouneedtodeletesomeorder,choosethatorderintheorderlistfirstandthenclickthe“deleteOrderdownload:Aftereditingtheorder,youhavetodownloadtheordertoPLCcontrollersothatthesystemwillproduceaccordingtotheorder.First,choosetheordertobedownloadedintheorderlist,clickthe“orderdownload”buttonandwaitforabout5secondsandthesystemwillcompletetheorderdownloading.Theoperationsoforderandratioareconductedbytwocomputerssynchronously,thatis,theoperationofratioororderinonecomputerwillbeconductedintheothercomputersynchronously.Therefore,thedataofratioandorderinthetwocomputerswillremainthesame.meteringmeteringvalvedirectlywhilethesystemisThedownloadofordercannotbefulfilledincasethesystemistyissmallerthantheprecisionmeteringscale,opentheIncasethattheaggregateThemateriallistshallsatisfy:开始给StartFeedingStartandItcanbeoperatedinthesimulationoperationinterfaceorthepowercontrolinterface.Theoperationofcoldmaterialincludesoveralladjustmentandsub-adjustment.Clicktheoveralladjustment“ON”andallfeedingmachinesstartrunningasperthesetfrequency.Clicktheoveralladjustment“OFF”buttonandallfeedingmachinesstoprunning.Therearesub-adjustment“ON”and“OFF”buttonsinthepowercontrolinterfaceofeachfeedingmachinethatcontrolthestartandstopofasinglefeedingmachine.Afterstartingthemotor,itturnsintogreenfromred;anditturnsintoredwhenitstopsrunning.FeedSpeedTherearetwotypesoffeedspeedadjustmentforCMA(coldmixasphalt):overalladjustmentandsub-adjustment.Clicktheoveralladjustmentbutton“+”,andalltheCMAmotorswillbeaccelerated;click“-”,theirspeedwillslowdown.ClickSub-adjustmentButton“+”,andthecorrespondingmotorswillspeedup;click“-”,therelatingoneswillslowdown.Theoverallandsub-adjustmentbuttonsareforsmallrangeofadjustment.Doubleclickcertainpercentageofthetwobuttons,theoperationspeedwillberesetdirectlyandthiskindofadjustmentareforlargerangeofadjustmentforfeedspeed.冷料仓壁器的操When1#and2#aremonitoredtostoptofeed,clickthevibratorcontrolbuttonstostartthevibrator.Incaseofweldingcrackbecauseoflong-timevibration,thevibratorwillstopoperationautomaticallyafter3seconds.称量操Weighingoperationincludesweighingmodesshiftsandstartingandstopoperation.Intheautomaticmode,thesystemwillweigh,mixandfeedautomaticallyinaccordancewiththedesignedformula.Inthemanualweighingmode,weighing,mixingandfeedingrequiremanualcontrol.Thestartingandstopcontrolwilltakeeffectonlyunderautomaticmode.自动称量模式,“自动称量”按钮的标题将变成“手动称量”;接着单击“称量开始”按钮,并确认,系统将andmakeconfirmation,nowthesystementersintoautomaticmode,thenthetitleofButton“automaticweighing”ischangedinto“manualweighing”.Thenclick“start”Buttonandconfirm,andthesystemwillstarttodistributeasphaltsautomaticallyinaccordancewiththedesignedformula.Tostopweighing:whenthetitleofbuttonshowsas“stopweighing”,leftclickButton“stop”andconfirmtochangeButton"stop”into“start”andatthesametimechangethebuttonfromlightgrayintored,thenthesystemwillautomaticallystoptomeasurethematerialafterthecompletionofcyclemeasurement.定”三个按钮供突况下使用。Duringtheweighingprocess,clickButton“manualweighing”,thesystemwillimmediayfinishautomaticweighingandbetransferredintomanualmodeinwhichcaseallthesilodoors,butterflyvalves,three-wayvalves,scalesdoorsandmixingdoorscanonlybeopenedmanually.Button“weighinglock”,Button"scalesdoorlock",Button"mixerdoorlock”havebeensettobeavailableforemergencycircumstances.Weighinglock:whentheoperationisperformed,aggregatesilodoors,powderandtransitionalweighingbutterflyvalve,asphaltthree-wayvalvewillbelockedimmediayandcannotbeopenedbothmanuallyandautomatically.Thisstatewillremainuntilunlocked.Scalesdoorlock:whentheoperationisperformed,aggregateweighingdoors,powdermaterialdoors,asphaltdoorswillbelockedimmediayandcannotbeopenedbothmanuallyandautomatically.Thisstatewillremainuntilunlocked.Mixerdoorlock:whentheoperationisperformed,themixerdoorswillbelockedimmediayandcannotbeopenedbothmanuallyandautomatically.Thisstatewillremainuntilunlocked.AutomatedproductionwillbeprocessedasfollowingsequencesinStarttoDischargeFeedMeasurementCompletionMixingTimeLimit,Cartsare
MeasuringCartsGoingArrivingandCartsGoing参数设Parameter生产参ProductionClickButton“ParameterSettings”-“ProductionParameter”inthesimulationrunscreen,andthesub-windowsetproductionparameterisopenedshownasthefollowingProductionParameter请输入InputIngredientsSequenceAggregatePowderAddingAsphaltAddingMixingZeroScopeofZeroScopeofZeroScopeofChooseaFixedAmountofIngredientsSequenceSettings:youcansettheorderofaggregateingredients,afterwhichthesystemwillstarttodistributeasphaltsautomaticallyinaccordancewiththedesignedsequence.ThesequenceisstillvalidthenextPowderandAsphaltAddingDelay:referstothetimewhenpowderandasphaltareputintomixingpotafteraggregatesareputintoit.MixingTime:referstothetimeforvariousmaterialsinthemixingneededtobemixedasfinishedmaterials,countingfromthefirstinputofmaterialtofinishedmaterial.ZeroScopeofAggregate,PowderandAsphalt:thisisthecriticalvaluethatisconsideredasnomaterialsintheweighingbucket.Beforeweighing,whenthevalueoftheweighingbucketislargerthanthecriticalone,thesystemwillnotbeabletostartupdistributingingredients.70%,待骨料称量AsphaltSecond-TimeMeasurement:whenchoosetomeasureasphaltsecondtime,eachbatchofasphaltwillbemeasuredtwice.Thefirstmeasurementcounts70%ofthesetvalueandafterthecompletionofaggregateweighing,countstheamountofasphaltneededandmeasurestheleftasphaltaccordingtothecalculatedvalues.Ifnottomeasuretwice,asphaltwillbecalculatedonlyonceaccordingtothesetvalue.VibratorBraking:whenyouchoosethisstep,thevibratorwillbrakereverselywhenitisshutdown.Ifnottochoosethisstep,thevibratorwilllybestoppedwhenitisshutdown.FixedAmountofSuspension:whenyouchoosethisitem,thesystemwillnottrackthepresentamountofsuspensionautomaticallyandwillcountinaccordancewithafixedamountofsuspension.Ifnottochoosethisitem,thesystemwillevaluateitsamountautomatically.悬浮量设AmountofSuspensionClickButton“ParameterSettings”-“AmountofSuspensionSettings”inthesimulationrunscreen,shownasthefollowingpicture:AmountofSuspension请输入InputAmountofMedianComparisonLowComparisonSuspensionofFullSuspensionofFullSuspensionofHalfSuspensionofShortageAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderTheAmountofSuspensionreferstothepartofmaterialsthatareintheairafterpouredfromfeedingandwillcontinuefallingtotheweighingbucket.SuspensionistoestimatetheweightofthosematerialsthatarestillintheThesystemwillautomaticallychooseanamountofsuspensionaccordingtothematerialsfloutingspeed.ButtonG,Z,D,Kareusedtosetweighingspeed.Accordingtothewarehousecapacity,clickthecorrespondingbuttons,andthesystemwillautomaticallyopenthedoorsanddistributematerialsandtestandcalculatetherateandamountofsuspension.风门校ThrottleClickButton“ParameterSettings”-“Throttlecalibration”inthesimulationrunscreen,andthethrottlecalibrationwindowisopenedshownasthefollowingpicture:ThrottleFullCloseofFullOpenofCalibration0—100。Whencalibrating,closethethrottle.Ifthethrottleisactuallyfullclosed,clickLabel“FullCloseofThrottle”andthenButton“Yes”,andthenopenthethrottletoactuallyfullopen,clickLabel“FullOpenofThrottle”andthenButton“Yes”,atlastclickButton“CalibrationCompletion”.Thesystemwillautomaticallyfinishcalibrationanditsdisyrangeisfrom0to100.生产资料的查询及打ProductionInquiriesand1)Click“DataManagement”-“History”inthesimulationruninterface,asshownbelow:XAP160Asphalt nt-StimulationOrderRunningCartsHorizontalHistoryDataOrderProduction1WeightofAggregateNo.2WeightofAggregateNo.3WeightofAggregateNo.4WeightofAggregateNo.5WeightofAggregateNo.6WeightofAggregateNo.1WeightofPowderNo.2WeightofPowderNo.1误差AggregateNo.1Error2误差AggregateNo.2Error013-5-9下午04:03:5PM.May9,PrintOrderRatioProductionChoosePrintSettingsasshownPrintChoosetoPrintDailyReportReportTheinterfacecanachievereal-timeprint,dailyreportprint,reportprintandannualvolumeprint.Basedonprompt,inputinquirymethodandtime,andtheresultwillcomeout.IntheHistoryinterface,choose“OrderPrint”shownasfollowingOrderChooseOrderPrintDailyProductionPeriodProductionAnnualProductionIntheorderNo.listbelow,choosetheorderinquiredanditsproductiontime,andthesystemwilloutputreportsampleshownasfollowingpicture:OrderProductionAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderWeightofSingle3)IntheHistoryinterface,choose“ProductionPrint”shownasfollowingMixingProductionPrintDailyProductionPeriodProductionAnnualProductionSelectnameinthedrop-downlistandtime,thenthesystemwilloutputreportsampleasProductionAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderWeightofSingle成品料小车的操OperationofFinishedMaterial手动运ManualClickButton“HorizontalCart”inthesimulationruninterface,entertheinterfaceof“Horiz
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