机器人如何通过防中断自动化颠覆仓库履约（中英双语）

机器人技术如何通过防干扰tec年中，供应链处于不断动以往任何时候都多的挑战。牛鞭效应(由缺压而导致溢出)在供应链的其余部战，仓库运营领导者很难吸引可避免的中断。但传统的自方案价格昂贵，并且在安装过程中可能需要大量停机时间。在正常情况下，并不长——有仓库空间队已经达到最大，这些自动化解决方案都是一样的。有些不需要数月或数年的安装时间。的自动化可以快速部署并帮助您克4过去一年一直是持续的劳动力短缺。在寻找和留住仓库工人变得越来越具有挑战性和成本越来越高的时候，您如何设法保持增长并向客户交付仓库状况：充满挑战的时代膨胀和生活成本上升，失业率仍然很低。再加上仓库固有的高周转率，比以往任何时候都团队感到沮丧。从大流料成本上升和通货膨胀，预测未后地跟上需求的下一个重大“例如，在CPG[包装消费品]中，需YeswanthRamasamySritharan说三倍的货物激增。”耶斯旺斯·拉马萨米·斯里塔兰百味来集团供应链和运营经理仓库状况：充满挑战的时代经理也一直关注可持续性。在过立牵引力。您的目标是多少量？您如何才能实现您的碳其是面对越来越多的消费者球可以告诉他们这些破坏何品上的支出，但可能到增加运营7在考虑自动化时，许多人会想到涉及高能耗复杂机械的传统系统——当资源已经捉襟见肘时，这并不是一个有吸引力的前景。“传统的自动化会引发很多硬件问题，”Exotec的CROArthurBellamy指出。“我们投入更多的软件来解决这些问题，因为从本质上讲，随着时间的推移更容易调整和适应。”8传统自动化：只是答案的一部传统自动化：动化系统设计精美，工程技但很难实施，一旦启动并运行就。由于这种刚性，您必须仔细规划并设置系统以处理未来几年的预期容量。“如果您已经设置好仓库，现在想添加自动化，则必须为其构建基础设施。虽然所有基础设施建设都在进行，但您仍然必须保持运营正常运行。”例如，如果您预计年增长率为10%，“如果您已经设置好仓库，现在想添加自动化，则必须为其构建基础设施。虽然所有基础设施建设都在进行，但您仍然必须保持运营正常运行。”要。这是一项巨大的投资，在会充分发挥其功能。如果有误？您可能正坐在一个的50%运行的昂贵系统上建筑项目的费用，以使其满耶斯旺斯·拉马萨米·斯里塔兰百味来集团供应链和运营经理传统自动化：只是答案的一部分Sritharan有系统中立基础设施。虽然所有基础进行，但您仍然必须保持运安装后，传统自动化会带来更多挑战。需要大量能量才能运行，从磅重的负载，您必须消耗2吨重的桅杆才能动化也有单点故障。如果系统的整个系统(或至少重要的一部分)进行维修。这种更具成本效益的解决方案：机器人技术机器人技术为试图降低成本和减少中断的仓库经理提供了一个更具吸引力的选择。很多更灵活：您可以设计未来一到两年的系统以满足您当前的需求，然后随着您的成长轻松添加机器人。这将使您的投资保持在您所需要的范围内，而不是为了满足您未来五年的预测而超出容量。具有成本效益的解决方案：机器人计一个传统的自，你必须考虑那个旺季，但你在一年中黑色星期五前后的几该全部容量。在今年余下的时个设计良好的机器人系统可以让你你的基地、全年的容量进行设计，并且要在高峰期租用额外的机器人，然后再它们。这种灵活性和只为您所需要的系统比僵化的传统自动化模型更快地收回成本。统的第二大优势是您不必关闭操作来进行维修。如果一个机器人工作，你在地板上的其他人可以复它的同时承担它的工作量。这种可确保订单从您的仓库中流出，而具有成本效益的解决方案：机器人加或扩展次日或两日送供了一个有吸引力的选因为它允许您以更小的占地面积运营(您可以为您拥有的空间建造)，所以您置在离客户更近的城市地区。这些地区的平方英尺要贵得多，技术允许您通过构建而不只存储。使用人工拣选，您必个仓库以适应人类的能力，这意以达到仓库工人的更好选择“机器人”这个词会让工人心生恐惧，他们担心机器会取代他们。但这不是仓库自动化的目标。它旨在减轻手动工作量，而不是取代它们。仓库工人的更好选择大量的行走、举重和弯腰。工作的体力劳动是仓经常居高不下的重要原因。但是通过机器人货到人解决方案，操作员可以站在车站等待机器人将物品带给他们。动化还可以提高仓库工人的安全。通过人工拣选，员工必须在满是叉车和传送带的环境中穿行。机器人系统可以被“围起来”——映射成机器人和人类在不同的车道上移动，从不共享空间。这种间距可以保护人类工人免受粗心的叉车司机和其响。持白天的工作。使用机器人连夜完成所有采摘工作，这解放了员工，让他们可以在其他更令人满意的运营领使用自动化机器人解决方案克服波动性高生产率以相同数量的人员完成更多订单。事实上，与手动，机器人技术可以将生产率提高五倍。这种变化意味着相同数使用自动化机器人解决方案克服波动性动化涉及添加更多硬件来解决备，您可以轻松调整统以满足当前需求-并在容量较低时缩小规模以节省成本。。它们还允许您在现有屋檐下容纳更多库存，从而节省大量的“它的[机器人技术]主要目的是取代，乏味的，重复的“它的[机器人技术]主要目的是取代平凡、繁琐、无聊、重复的工作。”耶斯旺斯·拉马萨米·斯里塔兰百味来集团供应链和运营经理借助机器人技术提升您的仓库履约能力如果您需要自动化来帮助您完成订单，但您无法承受因冗长、复杂的安装而关闭您的操作，机器人技术可以提供帮助。凭借每小时400-600行的产能和较短的响应时间，合适的机器人系统可以显着提高您的生产借助机器人技术提升您的仓库履约能力涉及的到达现场后，只需将系统来适应您独特的仓以部署需要通过我们的系统运行任何不必要的电缆或电图软件的机器人可以在没有太多人为干预以在半小时内培训工人使用它。如果您的员工流失借助机器人技术提升您的仓库履约能力““任何人都会以这种灵活性参与其中。”耶斯旺斯·拉马萨米·斯里塔兰百味来集团供应链和运营经理机器人技术是您的仓库履约冠军由于供应链面临着许多挑战，尤其是仓库团队，因此找到更好更快地完成工作的方法至关重要。机器人技术是您的仓库履约冠军Exotec决方案可以帮助您节资金并提高员工满意度，所有巧灵活的占地面积。更好准备好了解更多了吗？今天就联系我们，c向未来的仓库运营所2123AutomationcanhelpeasetheselengesandhelpbusinessesnavigateomationsolutionsareexpensiveandquiresignificantdowntimeduringtallationThatdowntimeisntgreatineswithwarehousespaceplyandteamsalreadytretchedtothemaxthesesolutionsareatoughsell.utomationsolutionsarereatedequalSomedontrequiremonths-oryears-longinstallationtimes.Therightautomationcandeployquicklyelpyouovercomedisruptionsteadofbecomingadisruptionofitsown.tyouneedtoknow4Warehousemanagersandteamsmustovercomemanyhurdlestokeepinventoryflowingrightnow.Perhapsthemosttopofmindforthepastyearhasbeentheongoinglaborshortage.Howdoyoumanagetokeepgrowinganddeliveringtoyourcustomersatatimewhenfindingandretainingwarehouseworkersisgrowingmorechallengingandexpensive?5eerisinginflationandcostofunemploymenthasremainedhthehighturnovernherentinwarehousesfindingepingworkershasbecomemorellengingthaneverngalsopresentsafrustratingfactorforwarehouseteams.Fromthepandemictorisingfuelcostsandinflationpredictingwhatwillhappenbeyondthenextsixmonthshasgottenretailersaredealingwithoverstockorunsoldstockwhichreducesavailableeaveswarehousesscramblingtokeepupwiththenextbigchangeindemand.“InCPG[consumerpackagedgoods],forexampletheresasuddenrushinmySritharansupplychainandoperationsGroupYoumayhavehadloadstomoveinthepast,andsuddenlyyouhavetwoorthreetimesasmanyloadstogetoutofthegate.”StateoftheWarehouse:ChallengingTimes““InCPG,forexample,there’sasuddenrushindemand.”YeswanthRamasamySritharanSupplychainandoperationsmanagerforBarillaGroupStateoftheWarehouse:ChallengingTimes6abilityalsoremainsonthemindsrowingconcerninEuropeoverthepastfewyearssustainabilityisbuildingtractionintheUSHowmuchCO2doyouaimfor?Howcanyoumeetyourcarbongoals,especiallywithmoreandmoreconsumersdemandingecofriendlypracticesfromtheusinessestheysupportystalballthatcantellthemwhenthesedisruptionsmightsettledownInflationwillkeepconsumersfromspendingonhigher-ticketandnonessentialitemsbutmaycreateanotherwhiplashwheninflationeases.waystoaddflexibilityandresiliencyintotheiroperations.7TraditionalAutomation:Whenthinkingaboutautomation,manypeoplethinkoftraditionalsystemsthatinvolvecomplexmachinerywithhighenergyconsumption—notanattractiveprospectwhenresourcesarealreadystretchedthin.“Traditionalautomationthrowsalotofhardwareatproblems,”pointsoutArthurBellamy,CROatExotec.“Wethrowmoresoftwareatthoseproblemsbecause,bynature,it’seasiertoadjustandadaptovertime.”8oseosetraditionalautomationsystemsarebeautifullydesigned,exceptionalfeatsofneeringbutveryhardtoimplementdevenhardertochangeonceupandisrigidityyoumustancarefullyandsetthesystemuptoleyourexpectedcapacityfortheseveralyearsManywarehousesovershootcapacitytoaccommodatethis.fyouveprojectedearoveryearsixyearsfromwyoullbelargerthanyouaredesignasystemabletodeliver70%morecapacitythanyoutuallyneedThatsahugeinvestmentinsomethingyouwon’tusetoitsfulllityforseveralyearsAndifyoureorecastYoucouldbesittingonanexpensivesystemthatonlyoperatesat50%ofitscapacityorworse,youcouldoutgrowitandfacetheexpenseofanotherbuildingprojecttobringituptoyourneeds.TraditionalAutomation:OnlyPartoftheAnswer““Ifyou’vealreadygotyourwarehousesetupandnowwanttoaddautomation,youhavetobuildtheinfrastructureforit.Andwhileallthatinfrastructurebuildingisgoingon,youstillhavetokeepyouroperationrunning.”YeswanthRamasamySritharanSupplychainandoperationsmanagerforBarillaGroupTraditionalAutomation:OnlyPartoftheAnswer9oanexistingsystempresentsitsownchallengesnotesSritharanIfyouvealreadygotyourwarehousesetanttoaddautomationyouhavetobuildtheinfrastructureforit.Andwhileallthatinfrastructurebuildingingonyoustillhavetokeepyouroperationrunning.”alledtraditionalautomationevenmorechallengesFirstresalotofenergytorunfromonveyorsandliftstomaststhatcanweighacoupleoftons.Ifyouwanttoustonepoundloadyoumustpendtheenergytoaccelerateanddecelerateatwo-tonmasttogetit.lautomationalsohassinglefailureIfonepieceofthesystemmustshutdownthewholesystemoratleastasignificantpart)todoausecanseverelycuttherdersyougetfulfilledthatday10Roboticspresentsamoreattractivechoiceforwarehousemanagerstryingtokeepbothcostsanddisruptionsdown.It’smuchmoreflexible:youcandesignthesystemforthenextonetotwoyearstomeetyourcurrentneedsandtheneasilyaddrobotsasyougrow.Thatkeepsyourinvestmenttojustwhatyouneed,ratherthanovershootingcapacitytomeetyourprojectionsforfiveyearsfromnow.Cost-EffectiveSolution:Roboticshisbenefitappearsevenmoreattractivewhenconsideringpeaksurgeslikefyoudesignatraditionalautomationsystem,youmustconsiderthatpeakseason,butyoumayonlyusethatfullcapacityforafewweeksoftheuseafractionofthesystemscapabilityfortherestoftheyear.ssystemallowsyoutodesignforyourbase,year-roundcapacityandjustrentextrarobotsuringpeakthenreturnthemThisflexibilityandonlywhatyou-needsystempaysforitselffarfasterthanarigidtraditionalautomationmodel.Thesecondbigadvantageofaroboticssystemisthatyoudon’thavetoshutdownyourwholeoperationtoperformrepairs.Ifarobotstopsworking,theothersyouhaveonthefloorcantakeitsworkloadwhileyoufixit.Thissupportkeepsordersflowingoutofyourwarehousewithoutmajordisruptions.11Cost-EffectiveSolution:Robotics12ngaddingorexpandingrtwodayshippingroboticsoffersanattractivechoiceBecauseitallowsyoutooperatewithasmallerfootprintyoucanbuildforthespaceyoucanfitmicrofulfillmentcentersintourbanareasclosertoyourcustomers.footageismuchmoreexpensiveassokeepingyourfootprintsmallmeanssignificantcostsavings.fyyourstoragebybuildingup,notjustout.Withmanualpicking,youmustdesignhwarehousetoaccommodatehumanhichmeansshortermorespreadoutshelvesRobotscanreachoutopackmoreinventoryintoasmallerspace.13ABetterOptionforWarehouseWorkersTheword“robotics”canstrikefearintotheheartsofworkers,whoworrymachineswillreplacethem.Butthat’snotthegoalwithwarehouseautomation.Itaimstoeasemanualworkloads,notreplacethem.ABetterOptionforWarehouseWorkers14ckinginvolvesalotofwalkingliftingandbendingThephysicalityofthejobisabigpartofthereasonturnoveroftenremainssohighinwarehouses.Butwitharoboticgoods-topersonsolutiontheoperatorcanstandatastationandwaitforrobotstobringitemstothem.ationcanalsoimprovethesafetyofwarehouseworkersWithmanualpicking,employeesmustnavigateanrkliftsandconveyorsAroboticsystemcanbe“fenced”—mappedsorobotsandhumansmoveinseparatelanesandneversharespaceThisspacingprotectshumanworkersfrominattentiveforkliftdriversandotherpotentialhazards.utomationcanalsoimproveemployeesoverallqualityoflifebytakingovernightshiftssoworkerscansticktodaytimework.Usingrobotstodoallthepickingovernightsoworkersmustageduringthedaycangoalongwaytowardimprovingjobsatisfaction.eestotraininothermorefulfillingareasoftheoperationTheautomationitselfcanprovidenewmaintenanceortechsupportpositions,empoweringworkerswithnewskills.15OvercomeVolatilitywithanAutomatedRoboticsSolutionAutomationsolvesmanyofthechallengeswarehouseteamsface.Inalaborshortageenvironment,itallowsyoutofulfillmoreorderswiththesamenumberofpeoplebyincreasingproductivity.Infact,roboticscanincreaseproductivityfivefoldovermanualprocesses.Thatchangemeansthesamenumberofpeoplecanfillfivetimesasmanyorders.16ssystemadaptsovertimeonalautomationinvolvesaddingmorehardwaretosolveproblems;roboticsfocusesmoreonsoftware.Insteadofoverhaulingexpensiveequipment,youcaneasilyadjustyourroboticssystemtomeetcurrentneedsanddownscaleittosavecostswhencapacityislower.drobotsthatuseenergytlyreduceyouroperationscarbonfootprintTheyalsoallowyoutofitmoreinventoryunderyourexistingroof,savingyousubstantialrealestateandexpansioncosts.AndasSritharanpointsout,robotsdon’thavetobecomplextodothejob.“Its[robotics]mainpurposeistoreplacemundane,cumbersome,boring,repeatedjobs,”hesays.OvercomeVolatilitywithanAutomatedRoboticsSolution““Its[robotics]mainpurposeistoreplacemundane,cumbersome,boring,repeatedjobs.”YeswanthRamasamySritharanSupplychainandoperationsmanagerforBarillaGroup17aBoostwithRoboticsIfyouneedautomationtohelpyougetyourordersfulfilled,butyoucan’taffordtoshutdownyouroperationforalengthy,complicatedinstallation,roboticscanhelp.Withacapacityof400-600linesperhourandashortresponsetime,therightroboticssystemseriouslyboostsyourproductivity.G