VPO安全支柱变动概述-Rui

2011VPOSafetyPillar

2011VPO安全支柱VPOSafetyPillar20102011,nochangesinstructure(blocks),onlyincontent

VPO安全支柱20102011，支柱结构总体没有变化，部分模块内容有变化封闭空间高空作业起重设备用电安全预防爆炸SAM&LOTO工作许可证危险物质工作场所运输事故调查和报告安全要求PPE承包商管理安全培训应急程序风险分析安全标识安全监控/

行为安全工伤管理安全方针管理回顾安全推广小的改变大的改变Fundamentals

基础级Confinedspaces

封闭空间Current当前Proposal修改建议OPLforeachC.S.所有封闭空间需有OPLOPLorSOPforeachC.S.所有封闭空间需有OPL或SOPConfinedspacesmustbemarked封闭空间必须要有标识Confinedspacesmustbemarked.Forlargegroupoftanks(e.g.Fermentationtanks)itissufficienttoputacommonwarningsignateveryentrydoorofthearea“Caution:Everytankinthisroomisaconfinedspace.WorkPermitisrequiredforentry”封闭空间必须要有标识。如果是大型的罐区（如，发酵罐区），在所有的入口张贴一个警示标识即可。如：注意此区域的所有罐体都为封闭空间。进入封闭空间需要开工作许可证Workingatheights

高空作业Current当前Proposal修改建议-Include:Thefirstandlaststepofeverystairmustbemarked(tigerstriping)加入：阶梯的第一阶和最后一阶需要涂上警示色（黄黑条纹）Include:asign“Holdhandrails”orequalsymbolmustbeputatthebottomandtopofeverystairs加入：扶手的顶端和末端加上“使用扶手”的警示语或相应的图片-Smallmobilsteps:Prefarablyall(andatleastallstepswithmorethen2steps)mustbeequipedwithahandrail小的移动式踏步：所有的（至少是2级以上的踏步）需要有扶手Aworkpermitmustbeestablishedforallworksatheightincaseof:…•elevatedworkingplatformuse进行以下工作时需开具工作许可证：•升降平台Exceptfortrained,ownpersonel接受过良好培训的内部员工除外Aworkpermitmustbeestablishedforallworksatheightincaseof:…•scaffoldingerection…进行以下工作时需开具工作许可证：•搭建脚手架Exceptformobilplatforms,lowerthen2m,bytrained,ownpersonel接受过良好培训的内部员工搭建低于2米的移动平台除外Atdifferentplaces:anOPL不同区域：OPLAnOPLorSOPOPL或SOPLiftingequipment起重设备Current当前Proposal修改建议-Ariskassesmentmustbedonetoidentifywheresafeanchorpointsmustbeputinplacetoallowsafeliftingpractisesformaintenancepurposes(e.g.aboveheavymotors,abovelargemanifolds,etc...)Theseanchorpointsmustbepartoftheinventoryandinspectionschemes进行风险分析，识别用于维修的起重钩锚定点是否安全（如，电机上的起重钩、大的mainfolds等）这些锚定点也需纳入起重设备清单中并进行检查Includetherequirementfortheyearlycheckofracks/shelves加入对龙门架/其他架子的年度检查Atdifferentplaces:anOPL不同区域：OPLAnOPLorSOPOPL或SOPElectricity

用电安全Current当前Proposal建议修改Frequencyofcontrolofelectricalequipmentispartofthisprocedure电气设备的定期控制（检查）Transferthisparttothemaintenancepillar转入维护支柱RegardingworkpermitsAworkpermitmustbeestablishedforallelectricityworksincaseof:

High-voltageworksincludinganyworksinthevicinityofhighvoltageairlinesandincludinganycleaningactivitiesintransformerrooms

Worksonliveelectricalequipment;关于工作许可证：对于以下电气工作需要有工作许可证：高压电作业：包括接近高压电线的作业和在变压器间进行的清洁作业带电作业Remove“Worksonliveelectricalequipment”(electricians!)(note:inpractisenotpossible)去掉“带电作业”（电工）（注：操作性不强）Explosionprevention预防爆炸Current当前Proposal修改建议Nochangesforeseen没有变化SAMandLOTO安全进入机器内部和上锁挂牌Current当前Proposal修改建议SAM:AnOPLdescribingthesafeaccessmustbeputnexttoallpackagingmachineandoperatorsmustbetrained:”.安全进入机器内部：包装车间的机器上必须张贴描述怎样安全进入机器内部的OPL并培训给员工SAM:AnOPLorSOPdescribingthesafeaccessmustbeavailableandalloperatorsmustbetrainedItisrecommendedtoputanOPLnexttoallpackagingmachines安全进入机器内部：必须制作OPL或SOP，并培训给员工，建议张贴在包装机器设备旁-CrossreferencewithSOPNAzone参照北美区的SOP-Includestandardapproachforjogpractices加入点动操作的要求WorkPermits

工作许可证Current当前Proposal修改建议AformalworkPermitismandatory…Worksonlifeelectricalequipment.以下任务需要开工作许可证。。。带电作业Remove(seeelectricityprocedure)删掉（见用电安全）Hazardoussubstances危险物质Current当前Proposal修改建议-Includetherequirementfortheprotectionofdosingpumps加入对添加泵的防护要求Includerequirementsforlabellingofbulkloadingareas加入散装装卸区张贴标识的要求Safetyshower安全喷淋Includerequirementforsafetyshoweratmainbatteryloadingareas

-includerequriementsforweeklycheck(seesafetymonitoringprocedure)andmonthlyformalcheck加入电池装卸区安装喷淋洗眼器的要求加入了周检的要求（见安全监控模块）及每月正式检查的要求LegionellaMicrobiologicalmonitoring:

Generalmicrobiologicalcondition(TBC):monthly;

Legionellaconcentration:seetablebeneath,4thcolumn.军团菌的细菌总数监控：细菌总数：每月监测；军团菌浓度：见表格Add:actualmeasaringoflegionnelladoesnotneedtotakeplaceIFmonthlyTBCis<10.000overaperiodof6monthsbutneedstobestartedagainifTBCexceedsthislimit加入：如果细菌总数连续6个月<10000时，则不需进行军团菌浓度的测量，但是如果细菌总数超过此界限，则需开始测量PPECurrent当前Proposal修改建议-ExceptionsonglobalmandatoryPPEcanonlybegrantedbytheGlobalSafetyDirector只有在得到全球安全总监的同意后，才可以更改全球强制性的PPE要求Workplacetransport工作场所运输Current当前Proposal修改建议-Includeseveralrequirementswithregardstosafedrivingofcars/motorcycles(seefatalaccidentinOmsk)suchassafetybeltuse,mobilphonebanwhiledriving,mandatorysignatexitofplanttoemphasistherequirements,trainingforprofessionaldrivers,requirementsfortaxicompanies,...(andaddapttheW.P.T.checklistaccordingly)加入了关于安全驾车（汽车/摩托车）的要求：使用安全带、开车时禁止打电话、设立厂门口警示牌明确行车要求、司机的专业培训、出租车公司的要求…（并相应地修改了工作场所运输检查清单）Todefineasofwhichheightthevisionisobscured,aclearsignmustbeputonthemastofeachFLT在叉车杆上标注需倒开的最高线Add:exceptifreversedrivingistheoverallpracticeintheplant增加：要求全部叉车都倒开的工厂除外-AddrequirementforauditofallFLTdriversatleastonceperyear+forallnewhiresandtemporarydriversinfirstweek加入每年对叉车司机进行审计，对新司机和临时司机上任第一周的审计的要求Workplacetransport(ctu)工作场所运输安全Current当前Proposal修改建议AddseparationofFLTandmanualloading/unloading(andaddapttheW.P.T.checklistaccordingly)(bestpractiseofCEE)加入人工装卸区人车分离的要求（相应地修改工作场所运输检查清单）（中东欧区的最佳实践）Addsomepicturesofgoodpractises加入一些良好实践的图片Addrequirementforspecialcarwithsignlamp(bestpractiseLeuvenforstockkeepersetc)加入带警示灯的车的要求（鲁汶工厂的最佳实践：为保管员设置的）Addrequirementsfortemporarywarehouses(tent,canvasstyle)加入临时仓库的要求（帐篷、帆布篷类的仓库）Safetyrequirements安全要求Current当前Proposal修改建议Nochangesforeseen没有变化Injuryinvestigationandreporting

工伤报告和调查Current当前Proposal修改建议Indefinitionsisreferencetokalidodatabase:doesnotlongerexistKalido定义已取消Includethedefinitionsinannex加入了各种工伤的定义IncludeTotalRecordableInjuryandTRIratedefinition加入了总工伤数(TRI)和总工伤率(TRIFR)的定义AnInjuryWarningSignmustbeputattheinjurylocation.Signmuststayatleast6months.设置工伤警示标牌，并放置6个月以上Itisrecommendedtoputaninjurywarningsignattheinjurylocation.建议放置在工伤发生地点ThePlantInjuryTrackingLog(seeannex4,MandatoryTemplatemustbeupdatedbytheESmanagerandmustbesenttoZBSESwithin5calendardaysendofmonth工伤追踪表（附件4，ES经理需更新工伤追踪表并在5天内反馈给ZBSES）Theplantmustlogallinjuriestoallowproperstatisticanalysis(seeannex4example)工厂必须记录追踪所有的事故，以便进行数据分析（见附件4例子）IndividualMTImustnotbereportedtozoneandglobalMTI不需报告给区域和总部ChangethereportingstatusofMTI,mustbesameasLTIandMDIinordertohavegoodinsightinTRIMTI的报告要求与LTI和MDI的报告一样Nospecificrequirementforreportingoffires,exlosionsetc没有关于火灾、爆炸的报告要求Includemandatoryrequirementforreportingoffires,explosions,etcalsoifnoinjuredpersons加入了强制性报告火灾火险、爆炸等事件的要求DifferencebetweenMTIandFAIisbaseduponthepersonwhoisdoingthetreatment.ThisdoesNOTworkinLANandLASMTI和FAI的定义区别在于是否有接受医疗治疗，在拉美北和拉美南不适用ChangedefinitionofFAIandMTI,basedopUSOHSAdefinition在美国OHSA的基础上，更改了FAI和MTI的定义，Contractormanagement承包商管理Current当期Proposal修改建议IncludeProjectmanagerselfauditchecklist加入项目经理自审检查清单IncludeProjectpre-startchecklist加入项目启动前检查IncludeProjectweeklyauditchecklist加入项目的每周检查-IncludeServicecontractorchecklist加入服务类供应商的检查Safetytraining安全培训Current当前Proposal修改建议Nochangesforeseen没有变化Sustainability

保持Emergencyrespons应急响应Current当前Proposal修改建议Nochangesforeseen无变化SafetySignalisation

安全标识Current当前Proposal修改建议Addrequirementforasignregardingsafetybeltuseandmobilphoneuseattheexitoftheplant加入了关于“使用安全带”、“使用手机”的标识要求Riskassessment

风险分析Current当前Proposal修改建议Quantificationofrisk:kinneymethod风险的量化：三元素分析法Includeanextra,morebasicsystem加入了其他的评估体系Addmandatoryyearlycheckbymeansofchecklistofportablegrindersandmaintenanceshoptools(lathesetc)加入了对手持砂轮机和其他维修工具（车床等）年度检查的要求(使用检查清单)Addmanualhandlingpart(checklist)加入了人工作业部分（检查清单）Addextrachecklistforchecksofguarding加入了防护的检查清单Safetymonitoring安全监控Current当前Proposal修改建议Criticalsafetyconceptnotwellunderstood关键设备和关键行为的定义理解不当Reviewtheconceptandexplainbetter回顾相关的定义，解释更清晰Includesafetychoices(NAzone)加入了“安全选择”活动（北美区）Weeklyandmonthlysafetychecks每周安全检查和月度安全检查Add:thecontentofthechecksmustbereviewedatleasttwiceayearbythedepartmentalmanagerandESmanagertoensurethatthecheckscoverthepropersafetyitems加入了部门经理和ES经理至少每年对检查内容回顾两次，以保证检查涵盖了合适的检查点Includereferencetothelosscontrolaudits加入了防损审计Includesafetycultureassesmenttool(NA)加入了安全文化评估工具(北美区)Item6,commisioningofnewequipmentAddreferencetothereturnablebottlelinecommisioningtool加入了回收瓶包装线验收标准Injurymanagement工伤管理Current当前Proposal修改建议Modifieddutypackage:mandatory转岗工具包：强制性的Changetorecommended改为推荐性MDIprocess:clarifythatneedsagreementoftheinjuredpersonandthatitneedstobeameanfulljobforboththeinjuredpersonandABIMDI流程：需要受伤员工同意后可转岗，并转到一个的有意义的岗位上，对员工和公司都有利。Improvement

改进Safetypolicy安全方针Current当前Proposal修改建议IncludethenewpolicysignedbyBrito加入Brito签字的新安全方针Eachmanager/supervisormustreviewwithallhis/heredirectreportstheSafetyCharterandsignittogetherwiththedirectreportsaftermutualagreement.经理/主管必须与他的直接汇报人回顾并签订安全责任书。Eachmanager/supervisormustreviewwithallhis/heredirectreportstheSafetyCharter.Signingthecharterismandatoryforallmanagers.Alsotheoperator