工业冲击扳手培训材料

CourseObjectives课程目的Bycompletingthiscourseyouwill:通过学习次课程你会：UnderstandthepneumaticimpactproductlineandbeabletoidentifyIngersollRandproductfeaturesandattributes.了解气动冲击扳手生产线并且熟悉英格索兰产品的特征和属性SpeaktoyourcustomersaboutthebreadthoftheIngersollRandproductline.

传达给你的客户英格索兰产品线的宽度Identifypotentialsalesopportunitiesbylearninghowpneumaticimpactscanbeappliedtomajorindustrialapplications.

通过学习气动冲击扳手如何应用在主要工业领域内来确定它的潜在的销售机遇。Configurations结构Anvil(Drive)轴（打击轴）SquareorHex正方形或六角形RegularorExtended标准或加长MotorHousing马达壳体ContainsPneumaticMotor包含气动马达Trigger扳机Regulator调节器ForwardorReverse正转或反转AdjustAirSpeed调节空气速度AirInlet空气入口AirEnters允许空气进入Exhaustcanbefrontorrear可以前端或后端排气HammerCase前壳Containsimpactmechanism含有打击机构Transferspowerfrommotortoanvil从马达到轴传递动力DoubleDog,Ball&Cam,TwinHammer锤销一体式、滚珠凸轮机构、双锤打击机构Anvil轴Housing壳体Regulator&Forward/Reverse调节器正转/反转AirInlet空气入口Trigger扳机HammerCase前壳Configurations结构SocketRetention套筒规格Canbe3/8inch,1/2inch,3/4inch,1inch,11/4inch可以是3/8”,½”,¾”,1”和1¼”Squaredrive方头打击轴

PinRetainer销定位

-lessfrequentsocketchanging较少更换套筒时使用Thru-HoleRetainer

穿孔式定位-infrequentsocketchanging

用于很少更换套筒HogRingRetainer垫圈定位-frequentsocketchanging用于频繁更换套筒HexDrive六角形打击轴ForusewithHexBitsThru–Hole穿透式-孔Pin销Hex六角形“FrictionRing”又叫“摩擦环”HogRing垫圈定位Configurations结构CONFIGURATION结构PistolGrip枪式Comfortable操作舒适Onehandortwohandoperation一手或双手操作Whenspaceisnotanissue适用于足够大的空间Primarilyforhorizontalboltapplications主要应用于水平安装的螺栓Straight直式Easytrigger容易操控的扳机Onehandoperation一手操作Fit‘sintosmallspaces适合狭小空间Primarilyforverticalboltapplications主要应用于垂直安装的螺栓Trigger扳机AirInlet空气入口Trigger扳机AirInlet空气入口PistolGrip枪式Straight直式Configurations结构CONFIGURATION结构D-ShapeHandleD形握把3/4“ImpactsandLarger¾”冲击扳手和更大的扳手Twohandoperation双手操作RightAngle直角式3/4“Impact¾”冲击扳手Twohandoperation双手操作Canfitintosmallerspaces

适用于更狭小的空间AirInlet空气入口Trigger(insideoroutside)扳机(内扳机或外扳机)RightAngle直角式Trigger扳机AirInlet空气入口D–ShapeD形握把Mechanism机械原理

JumboHammer大型锤SimplifiedDesign简化设计ReversibleHammer可反转的锤RockingDog锤销一体SimpleDesign简单的设计OperatesinVariableAirPressure可在可变气压下操作TwinHammer双锤BalancedBlow平衡冲击EvenWear均匀磨损ReducedVibration减少振动BallandCam滚珠凸轮机构SuitableforAirorElectric适用于气动或电动Excellentforsoftdraw软拉法的理想机构TimeProvenDesign经受时间考验的设计Mechanism机械原理

Durableclutch;IRdesignedgreaselubrication

持久耐用的啮合，IR设计的脂润滑Highpowertoweightratio;highultimatetorque

高功率/重量比，高极限扭矩Smooth,balancedblow

平滑、冲击平衡ReducedVibration

降低振动Benefits性能优势BestPower-to-Weight最好的功率/重量比HighestDurability–lesswearfromhammersdisengagingunderload最高的持久力—在加载下锤块分离受磨损更少Variationinlubricationandairpressuredoesn’thavemucheffectonperformance润滑油和气压的变化不会影响性能Smallnumberofparts,easytoservice零部件少，容易维修Drawbacks缺点Notthebestperformerinextremeairpressures(loworhigh)在极端气压下（低或高）性能达不到最好TWINHAMMER双锤打击机构Mechanism机械原理Highpowertoweightratiowithhighultimatetorque

高功率/重量比，高极限扭矩ExcellentforTruckmaintenanceandrepair

非常适用于卡车保养与修理Notrecommendedonverysoftpull-upapplication

不被推荐于软拉法的应用

Simplifieddesign

简化设计Benefits性能优势BestPower-to-Weight最好的功率/重量比HighestDurability–lesswearfromhammersdisengagingunderload最高的持久力—在加载下锤块分离受磨损更少Variationinlubricationandairpressuredoesn’thavemucheffectonperformance润滑油和气压的变化不会影响性能OnlesspartthantheTwinHammer零部件比双锤打击机构更少Drawbacks缺点Notaswellbalancedasthetwinduringstart-up在启动时的平稳性没有双锤打击机构好Onlyonepart-ifhammerwearsoutthereisnobackup.只有一个零件—如果锤块磨损后没有备件JUMBOHAMMER大型锤Mechanism机械原理Ballliftscam,causingpinstostrikeblowonanvil.Afterblow,springreturnspinstostartingposition.钢珠提升凸轮，引起销与打击轴的打击，打击后，弹簧返回使销弹回起始位置。Goodforsoftpull-upjoints

比较好用于软拉连接Generallytheleastexpensive

通常价格花费最少ElectricToolsandLargeImpactTools

适用于电动工具和大型冲击扳手Benefits性能优势GearDriven齿轮驱动Motordoesnotstall马达不会停止2blowsperrevolution每转两个打击Betterbalanceduringrotation在旋转时有更好的平衡Goodforthe“soft-draw”–wherepowerneedstobedeliveredforanextendedperiod.用于软拉法较好，动力需要传递一段延长的时间Drawbacks缺点Timingcanbepoor调速较差GearedTool-slowerrundownspeeds.连接工具—会逐渐降低速度BALL&CAM滚珠凸轮机构Mechanism机械原理ROCKINGDOG销锤一体式

Alsoknownas"SwingingWeight“

同样也称为“摆动重量”Commoninmanycompetitivemodels.

在许多竞争对手型号里很普遍Usesasimpledesignwithfewerparts.

使用更少的零件设计更简单Benefits性能优势FastRundownandHighTorque快速停止，高扭矩Abletoperformwellundergreatvariationsinairpressure在气压变化很大时性能也很好Drawbacks缺点Properlubricationisextremelyimportant适当润滑非常重要Sealingcanbeachallenge-OilBath密封性不好—油槽Wearcanoccurquickly–lifeisn’taslongaslongasthejumboandthetwin很快会发生磨损问题—使用寿命没有大型锤和双锤机构长锤块打击轴锤壳锤凸轮锤板ProductSelection产品选型Thisscalecanhelpyoudeterminewhichtoolisbestsuitedforthejob.该比例可以帮您决定哪个工具最适合您的应用PowertoWeight功率/重量比Measureoftheimpactpower(torque)comparedtotheoverallweight.冲击功率（扭矩）相比总重的测量Canalsoberelatedtotheover"look"and"style"ofthetool,whichisgenerallynotaconcernofIndustrialApplications.这个同样和工具的外观还有类型有关，但外观和类型一般不是工业应用所关心的Cycle周期IntermittentvsContinuousCycle间歇性对持续性Intermittent:periodicuseonvarietyoftasks.

间歇性：定期用于不同工作任务Continuous:repetitiveuse.

持续性：重复使用ContinuousCycletimeiscommoninindustrialproductionapplications.

持续性周期在工业生产应用中很普遍Power/Weight功率/重量比Cycle周期MaintenanceProductionIntermittent间歇High高Moderate中等Continuous连续ProductSelection产品选型IndustrialProduction工业生产

ContinuousCycle:Usedallday,everyday

持续性周期：用于整天，每天

ModeratePower/Weight:Industrialtoolsaregenerallybiggerandstronger.Deliverhightorque.

中等功率/重量比：工业用工具一般较大较重，能传递高扭矩LowTorquePrecision扭矩精度低Construction,MetalFabrication,Foundries,etc…建筑，金属加工，铸造厂等……Automotive/IndustrialMaintenance汽车/工业维修

LightDutyCycle:varietyoftasks轻量级：不同工作

HighPower/Weight:Usuallysmallerandlighterandusuallylookmoreattractivethanindustrialtools.

高功率/重量比：通常更小更轻并且比工业用工具看起来更吸引人AutomotiveRepair,MachineMaintenance,etc…

汽车维修、机器维修等……Constructionworkerusesthe2925RBP1foraheavydutyboltingapplication.建筑工人正在重型螺栓应用中使用2925RBP1AutoMechanicusesasmallimpactforaautomotiveapplication.

汽车机修工在汽车维修应用中使用小型冲击扳手ProductLine-3/8“Impacts

生产线——3/8”冲击扳手MaintenanceImpacts维修级冲击扳手IndustrialImpacts工业级冲击扳手Model型号Configuration结构HammerType锤种类Retainer定位TorqueNm/ft-lbs扭矩212Pistol枪式Single单锤Hog垫圈245180211Straight直式Single单锤Hog垫圈204150Model型号Configuration结构HammerType锤种类Retainer定位TorqueNm/ft-lbs扭矩1702P1Pistol枪式Single单锤Pin销1701251702SB1Straight直式Single单锤Pin销1421051702P4Pistol枪式Single单锤Hex六角形1701252115PTiPistol枪式TwinHammer双锤Pin销3782802111702P12115PTiProductLine-3/8“Impacts

生产线——3/8”冲击扳手Power/Weight功率/重量比Cycle周期Intermittent间歇性High高Moderate中等Continuous持续性2112121702P11702P41702SB12115PTiProductLine-3/8“Impacts

产品线——3/8”冲击扳手Price价格Torque扭矩Low低High高Low低High高1702P11702P41702SB12115PTiProductLine-1/2“Impacts

产品线——1/2”冲击扳手MaintenanceImpacts维修级冲击扳手IndustrialImpacts工业级冲击扳手Model型号Configuration结构HammerType锤的种类Retainer定位Torque扭矩Nm/ft-lbs236Pistol枪式RockingDog锤销一体Hog垫圈508375231HAPistol枪式Single单锤Hog垫圈8005902130Pistol枪式TwinHammer双锤Hog垫圈814600Model型号Configuration结构HammerType锤的种类Retainer定位Torque扭矩Nm/ft-lbs2705P1Pistol枪式Single单锤Pin销5424002707P1Pistol枪式Twin双锤Pin销6104502135PTiPistol枪式TwinHammer双锤Pin销949700231HA21302135PTiProductLine-1/2“Impacts

生产线——½”冲击扳手236231HA2707P12705P12130Power/Weight功率/重量比Cycle周期Intermittent间歇性Moderate中等High高Continuous持续性2135PTiProductLine-1/2“Impacts

生产线——1/2”冲击扳手2707P12705P1Price价格Torque扭矩Low低Low低High高High高2135PTiProductLine-3/4“Impacts

生产线——¾”冲击扳手MaintenanceImpacts维修级冲击扳手IndustrialImpacts工业级冲击扳手Model型号Configuration结构HammerType锤的种类Retainer定位Torque扭矩Nm/ft-lbs258Pistol枪式PinClutch销啮合Hog垫istol枪式Single单锤Hog垫圈149611002141Pistol枪式TwinHammer双锤Hog垫圈16271200Model型号Configuration结构HammerType锤的种类Retainer定位Torque扭矩Nm/ft-lbs1720P1Pistol枪式Single单锤Pin销136010001720B1D-HandleD形握把Single单锤Pin销163010002161PPistol枪式Single单锤Thru-Hole穿孔式170012502925RPB1Pistol枪式Twin双锤Thru-Hole穿孔式217616002920B9RightAngle直角式Twin双锤Pin销94955026121412161PProductLine-3/4“Impacts

生产线——3/4”冲击扳手Power/WeightCycle周期Intermittent间歇性High高Moderate中等Continuous持续性25826121411720P1/B12920B92161P12925RBP1ProductLine-3/4“Impacts

生产线——3/4”冲击扳手Price价格Torque扭矩Low 低High高Low低High高1720P1/B12920B92161P12925RBP1ProductLine-1“and11/2”Impacts

生产线——1”和1½”冲击扳手Maintenance-1inch维修级冲击扳手——1”IndustrialImpacts-1inch工业级冲击扳手——1”IndustrialImpacts-11/2Inches工业级冲击扳手——1½”Model型号Configuration结构HammerType锤的种类Retainer定位Torque扭矩Nm/ft-lbs271Pistol枪式Single单锤Hog垫D-HandleD形握把RockingDog锤销一体Hog垫圈19721450Model型号Configuration结构HammerType锤的种类Retainer定位Torque扭矩Nm/ft-lbs2171PPistol枪式Single单锤Pin销170012502934P2Pistol枪式Twin双锤Thru-hole穿孔式203015002934B2D-HandleTwin双锤Thru-hole203015002940P2Pistol枪式Twin双锤Thru-Hole271020002940B2D-HandleTwin双锤Thru-Hole271020002925RB2D-HandleTwin双锤Thru-Hole230517003940B2D-HandleTwin双锤Thru-Hole373027502171P2712950B7D-HandleD形握把BallandCam滚珠凸轮Thru-Hole穿孔式408030003940B2ProductLine-1“and11/2”Impacts

生产线——1”和1½”冲击扳手

Power/Weight功率/重量比Cycle周期Intermittent间歇性High高Moderate中等Continuous持续性431L2712171P2934P2/B22925RB22940P2/B22950B73940B2ProductLine-1“and11/2”Impacts

生产线——1”和1½”冲击扳手

Price价格Torque扭矩Low低High高Low低High高2171P2934P2/B22940P2/B22925RB22950B73940B2IndustryApplications

工业应用

Utilities市政建设PrimaryMetals冶金Construction建筑Assembly/Manufacturing装配/制造Railroad铁路Shipbuilding造船Automotive汽车

PetroChemical

化工IndustryApplications工业应用

CorrugatedPulp/PaperIndustry瓦楞纸工业Maintenance:维修：Breakdownorbuildupmachineryifpartsneedtobereplaced.

如果零部件需要替换拆卸或组装机器用Removingthecapsfromthedigester(wherethecorrugatedpulpisheatedand"cooked"withchemicals)从蒸煮锅（瓦楞纸浆正在加热和化学物品蒸煮时）上拆卸螺帽

Construction建筑BridgeBuilding大桥建造SteelErection:钢架装置Canbeusedwhenweldingapplicationscannotbeperformedorarenotapplicable.可应用于不能应用焊接或焊接不适用的场合

Automotive汽车Assembly:装配：originalmanufacturingpartsandcomponents最初零部件的制造ServiceCenters:服务中心：

impactswithhightorqueprecisionusedforengineandtiremaintenance.高扭矩精度的冲击用于发动机和轮胎维修中1inchimpactusedtoperformmaintenanceinacorrugatedfacility1”冲击扳手应用于瓦楞制轧厂2900seriesimpactusedfortheboltingapplicationinConstructionIndustry2900系列冲击扳手用于建筑工业中打螺栓IndustryApplications工业应用

Assembly/Manufacturing装配/制造Smelting:熔炼：ElectricImpactscan‘thandlethehighheat电动冲击扳手不能用于高热量的环境Bolting/unboltingconcreteorothermolds在混凝土或其他模子上拧紧/拆卸螺栓Maybeusedtobolttogethercompletedproductcomponents(AROPumps)可以用于整机和部件的螺栓(ARO泵)Maintenance维修

RailroadConstruction/Maintenance铁路建造/维修Switchingtoconcretecross-tiestoholdtrack.Railisheldinp