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Chapter2GreenChemistry
2.1
TheconceptofGreenChemistry
2.2PromotingthedevelopmentofGreenChemistry
2.3AtomEconomyofchemistryreaction
2.4AtomEconomyandenvironmentaleffects
2.5Researchareaofgreenchemistry2.1TheconceptofGreenChemistryGreenChemistryisinvestigatedworld-widelyCountriesandareaswithGreenChemistryinvestigationNoyori:ImportanceofGreenChemistryWithoutGreenChemistry,chemicalmanufacturingwillbeunabletosurviveintothe22ndcentury.
GreenChemistryTheconnotationofGreenChemistryAdeeperviewofGreenChemistryGreenChemistryisrealizableGreenChemistryisdifferentfromenvironmentalcontrol1.Theconnotation(内涵)ofGreenChemistry
Greenchemistryisanactiveintercrossingresearchareaintheworld,itdealswiththefrontierofchemicalresearch.
ThetraditionalwaysofenvironmentalprotectionjustbringusabouttemporarysolutionsforenvironmentalproblemswhileGreenChemistryprovidespermanentcures.GreenChemistryprovideswaystoreduceoreliminateenvironmentalpollutionfromthebeginning,whichcouldhaveeternalbenefits.TheprinciplesofGreenChemistrycouldandshouldbeusedtoalldomainofchemistryandchemicalengineering.Nopollutionshouldbeaccompaniedinchemicalprocesses,thisistosay,eliminatethepotentialofpollutionbeforeitoccurs.Therealizationofthisgoalmeansnoenvironmentalcontrolisneeded,becausetherewillbenopollution.TheGoalofGreenChemistry:GreenChemistryistheutilizationofasetofprinciplestoreduceoreliminatetheuseofhazardousmaterialsinthedesign,manufactureanduseofchemicals,andthesechemicals
themselvesshouldbeeconomicallyandenvironmentallybenign.
GreenChemistryistheapplicationofchemicalprinciples,chemicaltechnologiesandchemicalmethodstoreduceoreliminatetheuseofhazardousstartingmaterials,hazardousprocesses,hazardoustargetproducts,hazardousauxiliarysubstances(suchassolvents,separationagents)intheproductionanduseofchemicals.
GreenChemistryHazardousorpotentiallyhazardousprocessesshouldalsobereducedoreliminated.By-productsareexpectedtobeavoidedasthoroughlyaspossibleandthestartingmaterialsbeutilizedascompletelyaspossiblethussatisfyingasustainablecivilization.Environment&resourceSimultaneouslygiveoutGreenChemistrySolutionRecyclableeconomySustainabledevelopmentCrisesRequirementGreenChemistry2.GreenChemistryisrealizableThegoalofgreenchemistryistoseekforperfection(byovercomingdifficulties).Synthesisefficiencyishighlythoughtofingreenchemistry.GreenchemistrywayBringaboutatemporarysolutionTreattheexistedwasteTreatwasteProvideapermanentcureEliminatewastefromtheoriginNowasteproducedNotneedforwastetreatmentTraditionalwayWasteproducedFacingtheincreasingenvironmentalpollution3.GreenChemistryisdifferentfromenvironmentalcontrolWhy2.2PromotingthedevelopmentofGreenChemistry1.StronglydevelopgreenchemistrytosatisfythedemandforsustainabledevelopmentofhumansocietyTraditionalchemicalIndustryisaccompaniedbyunexpectedharmNootheralternativesexistGreenchemistryistheuniquesolution2.3AtomEconomyofChemicalReaction(化学反应的原子经济性)AtomutilizationAtomeconomyofchemicalreactionIncreasetheconversionofthereactants,theselectivityoftheproducts1.AtomutilizationTheconceptwasusedtoquantifythewaste(by-products)formedwhenacertainamountoftargetproductwasmanufacturedinachemicalreaction.RogerA.Sheldon1992Thetwomaincharacteristicsofchemicalreactionwith100%atomutilization:Thereactantscouldbefullyutilized,andtheresourcecouldbemostpossiblyusedeconomicallyThewastecouldbeminimized原子利用率=
目标产物的量按化学计量式所得所有产物的量之和
=目标产物的量各反应物的量之和╳
100%╳
100%Examples
Example1:Thepreparationofepoxy-ethane(环氧乙烷)fromethylene
Example2:Thepreparationofepoxy-propane(环氧丙烷)Example3:Thesynthesisofmethylacrylate(丙烯酸甲酯)Example1ThepreparationofepoxyethaneTraditionalwayCH2=CH2+Cl2+H2OClCH2CH2OH+HClClCH2CH2OH+Ca(OH)2+HClC2H4O+CaCl2+2H2OCH2=CH2+Cl2+Ca(OH)2
C2H4O+CaCl2+H2O7174441111844111+18=12944111+18+44╳
100%Atomutilization=4428+71+74╳
100%=25%=28Silvercatalyst
isusedtoconvertethylenedirectlytothetargetmoleculebyusingoxygenastheoxidant,whichgives100%atomutilization.NewgreenerwayCH2=CH2+1/2O2ashsska44C2H4O2816ashsska440ashsska4428+16=╳
100%╳
100%=44ashsska44=100%1.Highatomeconomy
(100%)2.Oxygen
is
safe
tohumanbeingsandtoenvironment.
3.Noseparationorpurification
isneeded.AdvantagesofthenewgreenermethodExample2Thepreparationofepoxy-propaneka4271587411118ashsskaashaashaasha58asha111+18=12958111+18+58╳
100%=5842+71+74╳
100%=31%
C3H6O+CaCl2+H2OCH3CH=CH2+Cl2+Ca(OH)2
=TraditionalwayDirectoxidationcatalyzedbytitania-silicaNewgreenerwayka42345818ashsskaashaasha
C3H6O+H2OCH3CH=CH2+H2O2
AshsskaTitania-sillicamolecularsieveashsska5818asha5858+18╳
100%=5842+34╳
100%=76%=aTheamountoftargetproductformedExample3Thepreparationofmethylacrylate(丙烯酸甲酯)
Thisprocessusestheby-productsfromphenol(苯酚)industryandacrylonitrile(丙烯腈):acetoneCH3COCH3andhydrocyanicacidHCN.TraditionalwayTraditionalwayCH3C(CN)(OH)CH3CH3COCH3+HCNAhsskaCH3OOC(CH3)C=CH2+NH4HSO4CH3OH,H2SO4CH3COCH3+HCN+CH3OH+H2SO4CH3OOC(CH3)C=CH2+NH4HSO4100+115╳
100%=58273298100115100115╳
100%10058+27+32+98100=46%Atomutilization=UsingpalladiumacetatePd(OAc)2asthecatalyst,developedin90’sNewgreenerwayPd(OAc)2
Theatomutilizationishigh
(100%)
Carbonmonoxideandmethanol
aresaferthanhydrocyanicacidtohumanbeingsandtoenvironment.
No
waste
producedAdvantagesofthe
newgreenermethod2AtomeconomyofchemicalreactionDefinition:TheratioofatomsappearedinthetargetmoleculestoalltheatomsofthereactantsThereactionwith100%atomutilizationisidealatomeconomicalreaction.
1991,BarryM.Trost1996,ThePresidentialGreenChemistryChallengeAwardofUSAHowtodesign
atomeconomicalreactions?DeficiencyofthetraditionalsyntheticwaysA+BC+DwasteTargetmoleculeForatargetmoleculeC
Ifthetraditionalwayis
A+BC+D
Thisprocessinevitablyproducestheby-product
D,whichshouldbetreatedandcouldbeconsideredaswaste.Ifwewanttousethisreaction,wecouldnotavoidthisdilemma.AtomiceconomicreactionsE+FCTargetproductProblemThetypesoforganicreactions?Whichkindsareatomicallyeconomical?2.4.AtomEconomyandenvironmentaleffect
(原子经济性和环境效益)1.Environmentalfactor(环境因子)
Itisusedtoquantifytheeffectsofproductionprocesstotheenvironment
Idea:AllothercompoundsformedotherthanthetargetproductareconsideredtobeWASTE.RogerA.Sheldonin1992EnvironmentalfactorE=TheamountofwasteTheamountoftargetproductThelargerEThemorewasteformedThemoreseriousthepollutionIftheatomUtilization=100%E=0Theenvironmentalfactorofseveralindustries
Industries
Production/t
EPetrol106~108
~0.1FundamentalChemicals104~1061~5Finechemicals102~1045~50Pharmacy10~10325~100Buttheenvironmentalpollutionisstronglyassociatedwiththeharmfulperformanceofthewaste.2.Environmentalquotient(EQ,环境商)TheE
factorjustgivestheratioofthewasteandthetargetproduct.Environmentalquotient
E-----EnvironmentalfactorQ-----Theextentofhazardousnessofthewastetotheenvironmentobtainedfromtheperformanceofthewasteintheenvironment(根据废物在环境中的行为给出的废物对环境的不友好程度).EQ=E×Q2.5
ResearchmissionofgreenchemistryDesigningsaferandeffectivetargetmoleculesSeekingforsaferandeffective
startingmaterialsSeekingforsaferandeffective
syntheticprocessesSeekingfornewandsaferconversionwaysSeekingfornewand
safer
reactionconditionsItinvolvestwoaspects:Thedesigningofnewsafeandeffectivemolecules.2.
Thedesigningofnewsaferandeffectivemoleculestoreplacethemoleculeswhichexistedeffectivebutnotbenign2.
Seekingforsafer
andeffective
startingmaterials
⑴
Seekingnewstartingmaterialstosubstitutetheactuallyusedhazardousandpoisonousmaterials
Example1UsingCO2tosubstitutephosgene(光气)inthesynthesisofpolyurethane(聚氨酯)
Example2Eliminationtheuseofhydrocyanicacid(氢氰酸)
Example3Thesynthesisofadipicacid(己二酸)usingnewsafestartingmaterialsEliminatingthepoisonousphosgeneinthesynthesisofpolyurethaneandcarbonateExample1di-methylcarbonatePhosgeneiswidelyusedfortheproductionof
polyurethane:isocyanate(异氰酸酯)polyurethane(聚氨酯)Isocyanateisfirstsynthesizedbythereactionofphosgeneandamine,andthenusingisocyanatetoproducepolyurethane.TraditionalwayRNH2+COCl2
RNCO+2HCl
RNHCO2R1Thesynthesisofisocynate(异氰酸酯)RNCO+R1OHWhatkindsof
functionalgroup
would
phosgene
provideinachemicalreaction?
Whichkindofcompoundcouldbeemployedtosubstitutephosgene?providing-COgroupCarbondioxideisusedtosubstitutephosgeneintheproductionofisocyanate(providingcarbonylgroup)Thefunctionofphosgene:providing-COgroupRNH2+CO2RNCO+H2ORNHCO2R1NewgreenerwayRNCO+R1OHThesynthesisofisocyanateusingCO2C6H5NH2+CO2
C6H5N(H)CO2HC6H5N=C=O–H2OAniline2CH3OH+COCl2CH3OCOOCH3+2HCl2CH3OH+CO+½O2CH3OCOOCH3+H2OCatalystThesynthesisofdi-methylcarbonate碳酸二甲酯TraditionalwayNewgreenerwaysTheeliminationoftheuseofHCN(hydrocyanicacid,hydrogencyanide,prussicacid)bychangingtheprocess.Example2
Seriesofintermediatechemicalssuchaschelator/chelatingagent,ethionine(蛋氨酸)etc.HydrocyanicacidHCNiswidelyusedfortheproductionof:Seriesofmethylpropenoicacid(甲基丙烯酸系列).Hexanedinitrile(己二酸/己二腈);苯乙酸的合成Thesynthesisofsodiumiminodi-acetate(亚氨基二乙酸二钠)Traditionalwayinvolvestwosteps:NCCH2NHCH2CN
+2NaOH→NaO2CCH2NHCH2CO2Na+NH3NH3+2CH2O+2HCNNCCH2NHCH2CNAnewstartingmaterial----OCH2CH2NHCH2CH2OH
(diethanolamine,二乙醇胺)isused
NewgreenerwayThesynthesisofphenylaceticacid
C6H5CH2Cl+HCNC6H5CH2CN+HCl
C6H5CH2COOHH2OC6H5CH2Cl+COC6H5CH2COOHOH–/H2OTraditionalwayNewgreenerwayExample3Thesynthesisofadipicacidbychangingstartingmaterial
Thesynthesisofadipicacid(/hexanedioicacid己二酸)andhexamethylenediamine(己二胺)CH2=CHCH=CH2+HCNNCCH2CH2CH2CH2CNHOOC(CH2)4COOHH2N(CH2)6NH2Thehydrocarbonylationofbutadiene
CH2=CHCH=CH2+2CO+2H2OHC(CH2)4CHOHN=CH(CH2)4CH=NHH2N(CH2)6NH2HOOC(CH2)COOHO2catalyst2NH3-2H2O2H2Couldanyonetellmethe
disadvantagesofthesemethods?
PhotochemicalsmogDepletionofozone,AcidrainDisadvantagesofthe
traditionalmethods?ThestartingmaterialsishazardousThereleaseofnitrogenoxideswhicharemultifunctionalpollutantsUseofheavymetals(cobalt)Eliminationoftheuseofsolvent,theuseofhazardousbenzene,thecorrosivecapacityofhydrogenperoxideisnotassevereasnitricacid,nopollutantsproduced.KamzuhikoSato,1998,Science,281:1646-1647按照化学Newgreenermethod1Thesynthesismethodiswidened.DrathandFrost,
1990,1991Newgreenermethod2Notonlyeliminatetheuseofbenzene,butalsodevelopanewmethodtouserenewablebiomass(glucose).⑵Usingofrenewablestartingmaterial150yearsago,industrialorganicchemicalswereallderivedfrombiomassoriginatedfromplants.CoalOil+Naturalgas
StartingmaterialsBiomassIndustrialrevolutionSecurityandEnergyResourcesOil:30-50yearsNaturalGas:50-100yearsCoal:200-400yearsTheuseofbiomassasstartingmaterialforenergyandchemicalsproductionregainmuchattention,becauseofitsrenewability.
OnekindofsolarenergyItmustdegeneratebeforeitcouldbeeffectivelyused.Biomass:Starch(淀粉,amylum)+Lignin(木质素,lignine)Lignin:164billionts/yearamountused<1.5%Usingofrenewablestartingmaterialplants,trees,crops,grasses,aquaticplantsandtheirresiduesorwastematerials.MainFeasibleFormsofSolarEnergy
HydraulicEnergy:GreensolarenergyDepleting&RenewableFossilFuel:AccumulatedAncientSolarEnergy(Depleting)Biomass:RenewableAnimals&plants(convertedsolarenergy)FossilEnergyResourcesOilNaturalGasCoalAncientAnimalsandAncientPlantCarbonfixedbyancientlife-activitiesAncientSolarenergyBiomassResourcesBiomassCarbonFixedbyActualLife-activitiesIncludingAnimals&Plants
5hundredsmilliontonsofwheatstraw;10milliontonsofricebran;10milliontonsofcorncob;20milliontonsofricehull;7milliontonsofbiogases.Usingofrenewablestartingmaterialabout2.8~3.5hundredsmillion
oftonscanbeusedasresourceofenergy./yearInChinaTheburningofstraw::wasteofresourcewhilepolluting
ThestructureofligninanditseffectonitsdegradationOrientateddegradationtoproducedirectlyusefulchemicalsHandlingandmanipulationofoxygen-richmoleculesTheeffectofimpuritiesonthedegenerationparametersanddistributionoftheproductsFundamentalscientificchallenge:Technicalchallenges
CollectionofbiomassVariationofcompositionsofdifferentkindsofbiomassandgrownfromdifferentareaoftheworldContinuousoperationHandlingofmixturesratherthanpurecompoundUpgradingandSeparationoftheproductsHowtouseeffectivelythebio-productsActualprogressesAgriculturalwaste(polysaccharides多糖)NaturallydegradablepolymerPekingUniversity,UniversityofScienceandTechnology,ShandongUniversity,ChemicalInstituteAcademyofChina,GuangzhouBiomassAnimalfeedsFuelChemicalsHaltzapplefromTexasA&Muniversity1996,ThepresidentialGreenChemistryAward
Convertingbiomasstofuelandchemicals
Directliquation
BiomassLiquidfuel&chemicals
Indirectconversion
GasificationC3-C4GasesGasfuelCO+H2Liquidfuel&chemicalsCatalyticconversionGasificationreactor(fixedbed)forbiomassconversiongasifierpurificationfangas
tankNeededByHomebiomass,airGasificationreactor(fluidizedbed)forbiomassconversiongasifierairbiomasstankCO+2H2=CH3OHmethanolCO,H2screwfeederashseparationcatalysisreationbedreformingreactionbedbiomassGasificationreactor(fluidized
bed)forbiomassconversionGasproduction:150M3/hOperationpressure:1MPaHeatcapacity:
7MJ/M3Efficiencyofenergyconversion:80%.Fast-growingbambooFast-growingshrubsConvertbiomasstousefulproducts
将生物质转化为化学化工原料开发新资源实现资源持续利用Agriculturalwaste3.Seekinganddesigning
saferandeffectivesyntheticroutes⑴
IdealsyntheticroutePaulAWender1996thestartingmaterialusedshouldbethecheapest
andmostfeasible;theoperationandmanipulationshouldbesimple,safeandenvironmentallybenign;thereactionrateshouldbefastandtheyieldofthetargetproductsshouldbeashighaspossible.
Thesyntheticrouteisaveryimportantfactortothebenignityofaprocess.Theintegrationofchemicalreactionstomakethewholeprocessbenign.⑵DesigningpropersyntheticrouteExample:
Thesynthesisofpara-phenylenediamine(对苯二胺,ursol)fromnitrobenzene(硝基苯,mirbaneoil)
Thesynthesisofpara-phenylenediaminefromnitrobenzeneLetusanalyzefourpossibleroutes
inagreenchemistryviewpointRoute1Theamountsofreactants:1062Targetmolecule:108Waste:954Atomutilization:Theoverallreaction
10%按照化学Route2Theoverallreaction
Theamountsofreactants:
300Targetmolecule:
108Waste:
192Atomutilization:36%按照化学Route3Theoverallreaction
Theamountsofreactants:543Targetmolecule:108Waste:435Atomutilization:20%按照化学Route4Theoverallreaction
Theamountsofreactants:162Targetmolecule:108Waste:54Atomutilization:67%Aggregativeanalysis
Fromtheviewpointofatomeconomy,route4isthemostfavorablecomparingtoothers。Inroutes1&2,becauseoftheprotectionof-NH2innitration,onemoleofaceticanhydrideisneededand2molesofaceticacidareformedaswaste,whileinroutes3&4,theprotectionstepwasnotneeded.
Practicalneed:
greatamountofpossibleroutes
foragivingtargetmolecule.
⑶
ComputeraideddesigningofsyntheticrouteCoreyandBersohn,30yearsagousedcomputertohelpdesigningofsyntheticroute30⇒30×30
⇒30×30×30
⇒……
⇒305>24millionroutese.g.Ifthesynthesisofacompoundneeds5steps,and30methodsarepossibleforeachstep,thuswewillhave
TheprogressofcomputationtechnologyItispossibleTheprogressincomputerscienceandtechnologyConstructionofadatabaseofchemicalreactionsascompleteaspossible.PutforwardourrequirementLetthecomputergiveusthepossiblestartingmaterialswhichcouldformthetargetmoleculeTechnicalWayFurthersearchforthestartingmaterialusingtheformerstartingmaterialasthetargetmolecules…………untiltheprovidedstartingmaterialisneededCompareallpossibleroutes,andchoosethemostfavorableonefromtheviewpointofeconomicalandenvironmentaleffect.4
Seekingfor
newconversionmethodsSeekingforunconventionalconversionways
☺Catalyticplasma☺Electrochemicalconversion☺PhotoandotherradiationconversionThesynthesisofgasolinefromcarbondioxideandmethaneCO2+CH42CO+2H2GasolineNickelcatalystFTprocessChangjunLiu,TianjingUniversityTraditionalthinkingupCO2+CH4GasolineCatalyst&plasmaconditionPlasma:breakingofthereactantmoleculesCatalyst:formingoftheproductmolecules☺
Catalyticplasma☺
UsingelectrochemicalwaysElectricitycanbeusednotonlyasanenergysupplyforchemicalreactions,itcouldalsoaffectchemicalreactionindifferentaspectsandprovidenewwaysforittooccur.Thefollowingexamplewillgiveussomedirectinformation.UsingelectrochemicalwaystoeliminatetheuseofhazardousstartingmaterialsandmakethereactiontooccuratmoderateconditionsCyclizationreactionTheelectro-synthesisofepoxypropaneUnfortunately,theselectivityofthisrouteisnotasgoodasexpected,andisnotyetindustrialized.AttheanodeH2O-NaClAtthecathodeThesynthesisofhexafluoropropyleneoxide六氟环氧丙烷F2CH=CFCF3PbO2/Steel/anodeSteel/cathodeH2O-HOAc-HNO3Theconversion:65-75%,Selectivity:90%ThisroutehasalreadybeenindustrializedbyHoechstCompany
CF3CFCF2OThesynthesisofpara-diphenylaminefromanilinebyelectrolysisC6H5NH2H2O-NH4I/PtNH3I-NH2NH2-NH24H++O2
+4eTheelectrosynthesisofpara-amino-phenol(PAP,对氨基苯酚)
Attheanode2H2OAtthecathodeC6H5NO2+4H++4e
+2H2OTheelectrosynthesisofhydroquinone(对苯二酚)AttheanodeC6H6+2H2O+6H+AtthecathodeC6H6+2H++2eThecycleopenreactionofdioxane(二恶烷)、O-orS-heterocyclohexane(氧硫杂环已烷)useheavymetalcatalysttraditionally,andadditionalreactantsareneeded.Eplingetcuselightasthereactingagenttorealizethesereactionandavoidthepollutioncausedbyheavymetals☺
Photoandotherradiationconversion5.
Seekingfor
Safeandeffectivereactionconditions⑴SeekingforsafeandeffectivecatalystLoadingofactivecomponentonsuitablesupportReplacingliquidacidsbysolidacids
Example1Example2
Loadingofactivecomponentson
suitablesupportTraditionalFriedel-Craftsreactions:
hydrofluoricacid(氢氟酸),sulfuricacid(硫酸),aluminiumchloride(三氯化铝),boronfluoride(三氟化硼,borontrifluoride)areusedasthecatalysts.Thedisadvantages:Theoperationmustbedoneanhydrously(waterfree),3molesofhydrogenchloridewillbereleasedwhenaccountingwater.Thesystemiscorrosive,strictoperationconditionsmustbecontrolled.
Lowselectivitybecauseoftheformationofpoly-alkyl-substitutedproductsandotherisomers.
Thedisadvantages:Inacylationreactions(酰基化)(ordinaryacylation,theformylationofbenzene,sulfo-acylation),largeamountofaluminiumchlorideisneededbecauesofthecomplexityoftheproducts.Finally,watermustbeaddedtoreleasetheproductmoleculeandthusreleasinglargeamountofhydrogenchlorideaswellaschlorinatedhydrocarbonsasimpurity.ThesupportedcatalystK10-AlCl3,preparedbysupportingAlCl3onmontmoriloniteshowsactivityashighastheconventionalonesandhigherselectivityfortheformationofmono-alkylatedproductthantheoldones.ThesupportingofZnCl2onmontmorilonitecouldalsoobtainanewkindofcatalystfortheFridel-Craftsreactions,andthisalreadyprovidesanewperspectiveforindustrialapplication.LoadingofactivecomponentsonsuitablesupportUsingsolidacidstoreplaceliquidacidsWhataretheadvantagesandofliquidacidscatalyst?HomogeneityDefinitelyknownstructurebecauseofsmallmoleculesEasilyinvestigationofthecatalyticmechanismMildreactionconditions
Lowtemperature:usuallybelow100℃SeparationofthecatalystfromthereactionmixtureCorrosivityandstrictoperationconditionsEnvironmentalpollutionWhatareDisadvantagesofliquidacidscatalyst?
Acidicclay,mixedchlorides,molecularsieveetc.couldbeusedtoreplaceliquidacids.Someinevitablebarriersthatcouldnotbeovercomeinhomogeneouscatalysiscouldbeloweredinacertaindegreeortotallyovercome.Thetemperaturerangecouldbewidenedto700-800K,andthuswideningtherangeofacidcatalysis.Example1:ThetraditionalFridel-Craftsacylationreaction:Targetproduct/Aluminiumchlorode,1/3
TheuseofnewcatalystEnvirocata.EPZGtoreplaceAlCl3,the
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