尺寸检查程序

DimensionInspectionProcedureProcedureNo.：HY-WP-QC-002Revision：1ShandongNuclearPowerEquipmentManufacturingCo.Ltd.PagePAGE8ofNUMPAGES8ProcedureNumber程序编号HY-WP-QC-002Rev.No版本1Page页码1of8DocumentStatus：文件状态：FORMCHECKBOXPRE/准备FORMCHECKBOXCFC/执行ReferenceprocedureNo./Rev./参考程序编号/版本：N/A不适用（ThiscolumnismodifiedonlywhenthenumberingruleoftheProcedureischanged只有当程序编号规则发生变化时才修订此栏）DocumentTitle文件名称：DimensionalInspectionProcedure尺寸检查程序DocumentType/文件类型：WorkProcedure工作程序Name&Title姓名及职务Signature/Date签名及日期Approvedby批准Preparedby编制职务：Title：Reviewedby审核Signature/Date：签名及时期QAReviewerQA审核Translator翻译Translationreviewer译审CopyrightDeclaration:版权声明：ThisdocumentisthepropertyoftheSNPEMC.Itmustnotbeused,reproduced,transmittedordisclosedwithoutthepriorwrittenpermissionofSNPEMC。本程序未经山东核电设备制造有限公司书面批准不得外用、复制和泄露HistoricRecordofModification修改历史记录Rev版本.IssuedDate发布日期ScopeandBasisofModification修改范围及依据1Thefirstissuance第一次发布TableofContents目录TOC\o"1-2"1. Purpose目的 42. Scope范围 43. Referencedocuments参考文件 44. Responsibilities职责 44.1QualityManagementDepartment质量管理部 54.2EngineeringDepartment工程部 54.3TechnicalDepartment技术部 55. Prerequisites先决条件 55.1PersonnelQualification人员资格 55.2DisposalofNonConformances不合格项的处理 66. Detaileddescriptions详细描述 66.1InspectionTools检查工具 66.2DimensionInspectionofRawMaterials对原材料尺寸检查 66.3AppearanceandDimensionInspectionofWeldingJoints焊接接头外观和尺寸检查 66.4DimensionInspectionoftheSealHeadsafterbeingFormed封头成形尺寸检查 66.5DimensionInspectionofCylinderBodyafterBeingformed筒体成形尺寸检查 76.6PipingFormingandBendingDimensionInspection对于管道成形和弯曲尺寸检查 76.7Thedemissioninspectionofmodules模块的尺寸检查 87. Records记录 88. Attachments附录 8 Purpose目的ThepurposeofthisprocedureistodefinetheresponsibilitiesandrequirementsforthefinaldimensioninspectionoftheCVandmoduleorcomponentsassembly&installationatHaiyangsitebySNPEMC.编制本程序是为了明确描述山东核电设备制造有限公司在海阳现场所生产的CV、模块或部件最终尺寸检查的责任及要求。Scope范围ThisprocedureisapplicableforthefinaldimensioninspectionofCVandmoduleorcomponentsassembly&installationatHaiyangsitebySNPEMC.本程序适用山东核电设备制造有限公司在海阳现场对CV、模块或部件最终尺寸的检查。Referencedocuments参考文件ASMEsectionIIIdivisionIsubsectionNEASME第三卷第一册NE分卷ASMEsectionIIINQA-1ASME第三卷NQA-1QualityAssuranceManualforHaiyangProjectHY-QAM海阳项目质量保证手册HY-QAMManagementProcedureforCalibrationoftheMeasuringandTestingEquipments HY-MP-CC-001《测量和试验设备标定管理程序》HY-MP-CC-001ProcedureforControlofNonconformanceHY-MP-QC-003《不符合项控制程序》HY-MP-QC-003ProcedureforQualificationoftheQCPersonnelHY-MP-ITQ-003《QC人员资格评定程序》HY-MP-ITQ-003适用的程序/材料说明Asapplicableprocurement/materialspecificationAPP-MV-50-VW-009WLLANDPTS–WELDINGMAPCPP-MV50-V2-001BottomringassemblyCPP-MV50-V2-002MiddleringassemblyCPP-MV50-V2-003TopringassemblyCPP-MV50-V2-004TopheadassemblyCPP-MV50-V2-0010GeneralassemblyCPP-MV50-V2-0011BottomheadassemblyAPP-GW-Z0-100NuclearislandstructuralmodulesspecificationAPP-GW-Z0-120NuclearislandmechanicalmodulesspecificationResponsibilities职责4.1QualityManagementDepartment质量管理部4.1.1Havevisualinspectionanddimensionalinspectionbeforerawmaterialsenterintheworkshops;组织对原材料进厂进行目视检查和尺寸检查；4.1.2Inspecttheformeddimensionsduringproductionprocessaspertherequirementsinthisprocedureandprocessspecification;负责按照本程序和工艺规范的要求对生产过程进行成形及尺寸的检查；4.1.3Performinspection,andmakeappropriateinspectionrecords;执行检查工作，并形成相应的检查记录；4.1.4PutforwardNonConformanceReportsforthenonconformancesfoundduringinspection,andfollowupandverify.对检查过程中发现的不符合项提出不符合项报告，并跟踪验证。4.2EngineeringDepartment工程部4.2.1Beresponsibleforpreparingofproductionprocessspecificationsandplans;负责编写生产工艺规程和方案；4.2.2Performasrequiredbyproductiontechnologyandprocess;按照生产技术和工艺的要求实施作业；4.2.3Completetheformeddimensioninspectionoftheformedproductsorcomponentsandmakerecords.Afteritisacceptable,notifyQCpersonnelofQMDtomakefinalinspectionaspertherequirementsofqualityplanning.对生产完成的产品或部件的成形尺寸完成自检，形成记录，合格后，按照质量计划的要求，通知质量管理处QC人员进行最终检查；4.2.4Performthedisposalmethodsanddisposalplansofnonconformances.执行不符合项的处理方式和处理方案。4.3TechnicalDepartment技术部4.3.1Beresponsibleforpreparingofproductionprocessspecificationsandplans;负责编写生产工艺规程和方案；4.3.2Putforwarddisposalsuggestionsanddisposalplansforthenonconformances.对不符合项提出处理意见和处理方案。Prerequisites先决条件5.1PersonnelQualification人员资格5.1.1EvaluatethequalifiedpersonnelaccordingtotheProcedureforthequalificationofQCpersonnelHY-MP-ITQ-003.按照《QC人员资格评价程序》HY-MP-ITQ-003评定合格的人员；5.1.2ThevisionorcorrectedvisionoftheinspectionpersonnelshallbeatleastequaltoJager1;检查人员视力或矫正视力至少在J-1或以上；5.1.3Theinspectionpersonnelcancorrectlychooseproperinspectionmethodsasrequired.检查人员根据要求能正确地选择适当的检查方法；5.1.4Theinspectionpersonnelcancorrectlyandskillfullyuseallkindsofinspectiontools.检查人员能正确熟练地使用各种检查工具。5.2DisposalofNonConformances不合格项的处理ThenonconformancesshallbedisposedaspertheNonConformancesControlProcedureHY-MP-QC-003ofSNPEMC.不符合项的处理，按山东核电设备制造有限公司《不符合项控制程序》HY-MP-QC-003执行。Detaileddescriptions详细描述6.1InspectionTools检查工具Thetoolsusedfordimensioninspectionshallbetoolscalibratedbymeasurementdepartment,andwithintheperiodofvalidity.itrefertoManagementprocedureforCalibrationofthemeasuringandtestingequipmentsHY-MP-CC-001.在尺寸检验过程中使用的工具，必须是由计量部门标定合格的工具，并在有效期范围之内，参照《测量和试验设备标定管理程序》HY-MP-CC-001执行。6.2DimensionInspectionofRawMaterials对原材料尺寸检查6.2.1Thedimensionsofrawmaterialsshallbestrictlyinspectedasperthematerialprocurementspecificationsormaterialstechnicalspecificationsanddrawingrequirements.原材料尺寸检查必须严格按照材料采购说明书或材料技术条件以及图纸要求进行检查;6.2.2Actuallymeasureandrecordthematerialoveralldimensionsandgeometricdimensions;对于材料的外形和几何尺寸应进行实测并记录；6.2.3Fortheinspectionthatcan’tbecarriedoutbygeneralinspectionmeans(suchasthethicknessofplate),itcanbetestedbyspecialtestinginstrument(suchasultrasonicthicknessgauge).对于某些不能用常规的检测手段来完成的检验（如板材的厚度），可以用专门的检测仪器进行检测（如超声波测厚仪）。6.3AppearanceandDimensionInspectionofWeldingJoints焊接接头外观和尺寸检查TheappearanceanddimensioninspectionoftheweldingjointsshallbeperformedasperProcedureforVisualInspection.焊接接头的外观和尺寸检查按照《目视检查程序》进行。6.4DimensionInspectionoftheSealHeadsafterbeingFormed封头成形尺寸检查6.4.1ThetoleranceoftheformedvesselheadshallbeasfollowsNE－4222.1,andDeviationfromrequiredshapeshallbeasfollowsNE－4222.2..成型容器封头的公差应按NE－4222.1偏离规定形状的偏差应按NE－4222.2.6.4.2ForthedimensionsinspectionoftheCVheadplatesafterBeingformedshallaccordingtothedimensionalrequirementsofthedrawinganddocuments对于CV封头板压制成形后尺寸检查，按照其适用的图纸或文件要求进行；6.5DimensionInspectionofCylinderBodyafterBeingformed筒体成形尺寸检查NE－4221.2Themaximumdeviationofexternalpressurevesselfromtheoreticalgeometry,thevesseldesignasperexternalpressureshallmeetthefollowingrequirementsfortolerance.NE－4221.2外压容器偏离准确理论形状的最大偏差，按外压设计的容器应满足公差要求。NE-4221.3DeviationfromtolerancerequirementsNE－4221.3偏离公差要求的偏差Ifdrawinghasbeenrevised,itisconsistentwiththedesignreport（NCA－3551）,andtherevisionisprovedacceptablethroughdesignreportamendmentbyregisteredprofessionalengineer,thedeviationfromtolerancerequirementsofNX－4221.1andNX－4221.2isallowed.如果图纸已修改，并和设计报告一致（NCA－3551），且由注册的专职工程师用设计报告补遗来证明这种修改是合格的，则允许有偏离NX－4221.1和NX－4221.2规定的公差要求的偏差。NE－4221.4TolerancedeviationofpartsforvesselmanufacturedbypipingNE－4221.4由管道制造的容器零件的公差偏差Forpartsofvesselmanufacturedbypiping,supportinginternalpressureorexternalpressure,thediameterchangeandnonroundnessdeviationallowedbythispipingtechnicalspecificationarepermittediftheymeetallotherrequirementsinthissubsection.对于由管道制造的、承受内压或外压的容器零件，如符合本分卷所有其他要求，则允许有该管道技术条件所允许的直径变化和不圆度偏差。NE－4221.1Themaximumdeviationofdiameterforcrosssection6.6PipingFormingandBendingDimensionInspection对于管道成形和弯曲尺寸检查ThetoleranceofNX－4223pipeformingorbending,thetoleranceofpipeformingorbendingshallbeasfollows.NX－4223管子成形或弯曲的公差，管子成形或弯曲的公差应如下列各项所述。NX－4223.1min.wallthicknessNX－4223.1最小壁厚Toensuredesigncalculationwallthickness,theactualwallthicknessshallbeingmeasured;otherwise,sufficientevidencesshallbeprovidedtoprovethatthewallthicknesscanmeettherequirementduringusage.为了保证设计计算壁厚要求，应测量实际壁厚，否则应提供足够的证据证明在使用过程中壁厚能满足要求。ThevaluesinFormNX－3642.1（b）－1canbeusedtoreplacethestipulation(a).可以采用表NX－3642.1（b）－1的数值，以代替（a）的规定。NX－4223.2ellipticitytolerancetheellipticityofthepipeshallnotbemore8％thanbeingconfirmedbythefollowingformula,unlessotherwiseprov