dfc-zwi dfb机舱内安装盘车装置预地点

DFC- 201612DFC-机舱内安装盘车装置（预安装地点共1第1 审核 日期 签日DFC-机舱内安装盘车装置（预安装地点共1第1更改ECN号码ECN时间：2017-01-文件EltronicEHS1基本信修作全Eltronic36.14EltronicEltronicEltronic注115-2基本信 基本附 文件变 应用标 一般性安 资质要 安全标 基本符 特殊符 警告！关闭集装箱门并打开HPU进气 放置盘车装置集装箱-选项 放置盘车装置集装箱-选项 安装程 处理缸（左：+22，右 安装缸（左：+22，右 操作盘车锁（左：+25-M01和+25-M02，右：+35-M01和+35- 安装盘车锁（左：+25-M01和+25-M02，右：+35-M01和+35- 7连 与外部缸之间的连接（左：+21，右 与外部缸之间的传输连接（左：+21和+22，右：+31和 缸与HPU之间的回路连接（左：+21，右 连接电 基本信 主开 AQ1与缸+21和+22之间的连接（左侧 AQ1与缸+31和+32之间的连接（右侧 AQ1与盘车支架+25间的连接（左侧 AQ1与盘车支架+35间的连接（右侧 盘车支架+25与盘车锁+25-M01和+25-M01之间的连接（左侧 盘车支架+35与盘车锁+35-M01和盘车锁+35-M02之间的连接（右侧 AQ1与AB11之间的电源和网络柔性电缆连 AB11与风机系统之间的连 AB11与风机控制面板AA3之间的连 AB11与风机风轮锁1之间的连接（左下角 AB11与风机风轮锁2之间的连接（顶部中间 AB11与风机风轮锁3之间的连接（右下角 个人防护装备特殊

所有操作设备的必须接受过操作设备有关认为其他的不适合工作状态，都必须被在本文件参数或其他相关组件下工作。为方便定位，关于的严重严重风无视此安全建议将可能导致生命严重风无视此安全建议将可能导致重伤轻度风险或损无视此安全建议将可能会导致轻伤，或对部件或环境造成损部分，并要始终遵守。零意最起码，只有完成LAUS最起码，只有完成LAUS或仅受过培训的可进入植有起搏器或金属植入物不可不可携带如手表、钱包、、、戒指、珠宝（包携带或使用任何磁数据设 。。详见电气起重机作业指导书ZWI 无视安全建议可能会导致截肢只有持有工业培训中心颁发的有效叉书的员工才能到叉车道外并确保驾驶员已经

使用必要的个人防护装备和安全措施。信息见MSDS。下面的标志应用于PPE，可实现安全操作避穿◦穿戴安全帽防止头部受到坠物、撞到空中的物的穿着并不能防止坠落。必须确定一个可靠合适的附着点穿戴安全鞋可以防止高空坠物穿戴面部防护装置防止眼睛和脸庞受到灰尘和微小颗粒的伤害按照电气废物处理程序的户指导中处理废物与方法根据ZCI对有问题的项目进行补最后检查-QA始终遵守特定PPE要求，至少要使用安全作业时病、药物影响、或摄入状态的禁必须由受过培训的专业来操作确保所有和安全设施可用可操作基本提醒-高台1. 警告！HPU用叉车将集装箱运至机舱处利用标准叉车叉槽来起运集装箱（图将盘车集装箱放置在机舱顶部（选择A-见5.3节）或机舱附近的地面上（选择B-见5.4节。放置盘车装置集装箱-选项 设备（图1）在把集装箱放置在机舱顶之前，在集装箱每个角处安放压力垫板（图2。3放置在机舱顶部标记有如何放置集装箱，一旦标记缺失请参考图 -100（图起重机。（图4）零部件吊入机舱（图4） 用叉车 用叉车放置集装箱集装箱需要放置得距离机舱足够集装箱中连入机舱。（图1）延伸装置有15m打开集装箱，用叉车将放有缸和盘车支架的工装架移出（2）用Manitou将盘车装置的零部件1.在安装程序开始前，确保机舱已经准备好开始安装盘车工具-详见有效文件以获取盘车工具包括一个安装在机所有零部件都标志标识其属下面的章节6展示的 当在风机中狭窄空间内活动负盖之间夹伤手、腿或脚。（图1）图 穿戴安全带。（图1）在舱口处安放边缘保护（ 穿戴安全带。（图1）在舱口处安放边缘保护（ 手、腿或脚。（图2）为安全起见，关闭主开关-Q104并确保挂锁（上锁/挂牌。这能确保切断泵与任何阀的能源。（关闭主开关-Q101并确保在拆卸电缆前挂锁（上锁/挂牌（图1） 在图1所示位置安装（图2 上安装1号手拉葫芦（左）和4号手拉葫芦（右（图3）起起重机吊梁用4根销（梁（图为方便安装，先安装后销孔，再安装前销孔（图1）3.首先安装右侧的销（这根比其他的稍长图2）-（起重机吊梁重20kg）“吊装此设备至少需要两人，而且最好有辅助设 5.将起重机吊到指定位置，之后安装前部的销（图 将起重机吊入就位（图 （图6）8.注意！！一个“标记”是指后去观察定位销何时安装好和起重机是否就位。（图7） 欲使起重机行车从固定10.（图必须对其进行载荷测位置。（图1）测量行车从处到机舱地面的距离。（图2）将负载（975kg）机吊梁上，提起并悬挂分钟（图再次测量行车从处到机舱地面的距离。（2）而证明起重机吊梁没用发生变形。装入机舱的盘车工具的一这意味着起重机吊梁需要装后全部的盘车工具在现处理缸（左：+22，右10.第一个缸有四个吊点-两个在顶部两个在底部。吊点的排号如图所示（图1）安装缸（左：+22，右1，松开带子。（图缸 定位销。（图2） AManito（选项B）将缸吊入机舱（图注意当起吊缸时确保下方无人无其他物将起重机连到缸顶端吊2（4）将第一台起重机与缸分（图4） 将缸推向制动盘（图7. 将起重机吊钩连接到液压缸点3（图 斜以对孔。（图7）倾斜缸是有夹伤。将手动葫芦连接到缸底的4上（图8）使用起重机将缸转将起重机从吊点3分离（图11.将起重机连接到顶的吊点1上，将起重机从吊点2分（图12.用两台起重机将缸就位。（图10）图 图13. 缸放低使底部缸头部与销孔对（图11与12）当缸就位后，锁定起重机吊梁。 持与带销锁紧螺栓安装完毕（为方便现场拆除芦依然连接在吊点4上1.摆动工具被分成几部分储放在工装架内，便于（图2.2.将集装箱起重机连接到摆动3.将摆动工具工装架吊入4.用起重机连接工装向制动盘。（图4）5.将工装架放置在制动盘附近爬梯旁的位置（图6.松开固定轨道梁和摆动工具齿条上的橡胶皮带，将摆动工具工装架上的轨道梁斜靠在支撑绳上（图6） 定取（图7） 在制动盘上。（8） 支架（图9）10.将倾斜臂支架安装在端11.从工装架取出旋转臂支臂支架上。（图11）12.从工装架取出旋转驱动的那个（图12）13.在倾斜臂支架上安装驱口销做保护。（图13）14.在旋转臂支架上安装其他驱动器部分和锁定（图14）15.从工装架取出轨道梁，（图15）注意轨道梁很重，最少需要两人同时操作。（重“提升该设备时至少需要两人同时进行，但最好是有辅助设备的轻微地向前抬起工装架内的垂直臂，并将其倾（图使其变轻。（图16）18.从工装架中取出垂直（图17）19.将垂直梁放在轨道梁（图18）21.在垂直梁顶部安装滑（图20）22.从工装架中取出高度驱动器（两个制动器中最长的那个（图21） 安装驱动器和销钉（24.将旋转停块和旋转驱动器入位。（图23）25.在垂直臂顶部滑块上安装驱动器的其余部分。（图26.从工装架中取出调整27.移走空的工装架，将其28.将摆动工具安装在制动盘上。（图27）29.在摆动工具上两台驱动器上使用电钻，来调整旋转和高度，以配合盘车支架。（图28） 吊点如图所示。（图1）安装盘车支架（左：+25，右车支架吊点1（图1）采用集装箱起重机（选项A）Manitou（B）将盘 （图2） 架吊点2（图2）工具（图3）在盘车支架上安装隔板（图当支架越过摆动工具后，安装调臂。在两侧分别安装锁定销（图先确保调整臂调整完毕，然后在松开调整臂顶部的两根螺栓，将调整臂的支架尽可能向外拉（图5）重新紧固两根螺栓（图12.在盘车支架和摆动工具8 使用电动工具将高度驱动器置于标记的置（摆动工具臂上有两个指示位置的孔。（图8和14.与吊车分（图15.在继续安装盘车支架前，用电磁的销子工装架上。（图11）16.注意！！起重工具与定位销之间连接安全绳（图17.采用集装箱起重机（选项A）或Manitou（选机舱。（图13）连接起重机到电起重机分（14）将上部定位销推向制20.对摆动工具驱动器使（图15）图 图21.确保支架上的定位销起重工具。（图16与22.将支架旋转回原位并（图23.对旋转驱动器使用电24.拆卸安全绳（图25.将盘车支架旋转到支26.对高度驱动器使用电安装的缸相适。（图22，23和2327.摆动工具臂下面的标记指示正确的位置。（图23和29.松开调整臂顶部的两部支架尽可能向内推（图26）整板从摆动工具上拆（图26）移走隔（（图27）33.注意！！起重工具与定（图34.采用集装箱起重机（选A）或Manitou（选项B）将上部的销吊入机舱。（图13）连接起重机到电磁起重（图将下部定位销推向制（图37.在下部销孔前面放置斜销（图31）38.将定位销放在制动盘前面具分（图32）39.将销推入销孔和 缸高度（图40.将把手轻微往回旋转，移走销上盖板以使其位置41.降低吊梁起重机同时的锁定销。（图35）42.当位置正确后金属盘滑（图43.将销尽可能地缩回，使液是否锁好。（图37）44.为安装上部定位销（已经旋转上部销子，使其通过旋转支架、刹车盘和缸，应比较顺畅。如果销卡住，调整缸或支架的高度。（图松开安全臂（图48.将把手轻微往回旋转，移走竖直向（图40）49.当正确就位后金属盘滑下，并允许销的锁定。按压锁定50.将螺纹杆从两根定位销上51.从两根定位销上移走螺纹杆是为了安装外部缸。（52.从部吊点1（图4） 如图（图45）放置，这是为了防止在之后妨碍到制动盘的现场工作1.m制动盘的孔并没有如图所示对准时，图） 若有必要对盘车支架（2内POM垫片进行调整 可以调整支架的顶部底（图1.1.在安装压缩工具之前，确保盘车支架靠在制动盘的顶部和底部。（图1） 在盘车支架上安装压缩工具和销。（图2）3.在制动盘上安装压缩工具的其余部分和销。（图√ 将把手如（图4）或（间，两边距离相等-不可（图6）两侧距离不等√X将扳手旋转三圈来产生1.1.当左右侧的支架已安装，则必须移走（图 将起重机连至支撑部分的吊点上。（图2） 从支撑部分上移走开口销和定位销。（图3） 将支撑部分移至道外。（图外部缸的操作（左：+21，右1.外部缸在其顶端有两个吊点。吊点如图所示。（图1）安装外部缸（左：+21，右 之后松开皮带。（图1）用集装箱起重机（A）或Manitou（选项B）将将起重机连到将原起重机从吊点上分（图3） 将缸推向制动盘（图7.将起重机至吊点1，并将起重机从吊点2上分（图5和图6）8. 通过起重机调整缸高度来与定位销孔配合。（图 尽可能将缸安装到底部销底部。（图8）10.在底部销上安装螺纹杆和把手。（图9）11.（图卸它（见章节6.14）之后顶部旋至顶部定位销。（11）将缸推向顶部定位销。（14.用扳手锁定顶部定位销，尽可能将销向外拔出并将缸完全安装在顶部定位销上。（图12）图 图取来空的摆动工具工装架。（图架的右上角。（图2）3.移走开口销和螺栓，拆下垂直臂上的高度驱动器的末端（图3）4.移走旋转停块，将驱动器（图4） 将旋转停块放置在工装 将高度驱动器放入工装架左（图6） 从垂直臂上将顶部滑块取下（图7）8. 垂直臂。将垂直臂倾斜放入工装架，并用支撑绳加以保（图10）在垂直臂上安装顶部滑（图10）11.将垂直入工装架，将其放置在工装架背侧。（图12.拆卸轨道（图注意！！轨道梁很重。少需要两人同时操作“提升该设备时至少需要两最好是有辅助设备的帮图 图13.将轨道梁放入工装架的前侧。先将梁的底部放14.在轨道梁上连接支撑绳，并将在绳子上。（图14和图15）15.在两端移走开口销和螺栓，将旋转驱动器拆下（图16.将旋转驱动器放入工装架的左侧。（图17）17.拆下旋转臂支架（18.将旋转臂支架放置在轨（图19.拆下倾斜臂支架（20.将倾斜臂支架放置在工22.将端头锁定放置在轨道梁末端的旋转臂支架上。将其旋入落下并锁定。（图23.推轨道梁顶部，将其推入工装架。（图24）24.用橡胶皮带确保工装架安全。（图25）在拆卸摆动工具之后，会出现更大的空间，通过加紧扳手将缸+22充分安装在底部定位销上。（图定位销已锁好。（图1）操作盘车锁（左：+25-M01和+25-M02，右：+35-M01和+35-盘车锁有盘车锁有3个吊点。吊1和2（安装。（图1）安装盘车锁（左：+25-M01和+25-M02，右：+35-M01和+35- 注意！只有选项1.将手起重机支架上。（图1）用手拉葫芦将盘车部件从工装架取出。（图1） 将起重机吊钩连至吊点2（4.用集装箱起重机（A）或Manitou（选项B）将5.将机舱起重机连至另一12上，将之前的集装箱起重机与原吊点分离（图4） 将盘车锁推向制动盘。（图 在盘车支架上安装直角起重机支架。（图6）8.从起重机梁上取手动葫重机支架上。（图7）将直角起重机吊钩连至盘车锁3吊点，并将其翻（图8）与起重机分（11.通过紧固两根螺栓安装盘车锁使用扳手轻微加紧（无需力矩扳手（图12.对第二个盘车锁重复之前的程序（图10和图11）1.孔洞传感器安装在风轮锁旁，位置如图所示（图12.从集装箱取出箱子。打开箱子可以看到里面的传感器和支架。（图2）3.取螺母并将其紧固在传感器螺栓（图3和图44.现在，将孔洞传感器支架放置在风轮锁定盘支架侧面。将支架与风轮锁定盘侧面之间的两根螺栓紧固，安装支架。（5）7连设备的不同的连接部件-位于缸和盘车锁上（图2）展示了位于动力单（HPU）上的不同连接必须建立如下连接缸与HPU之间的回路否有损伤 终配戴橡胶手套。（图1） 1.当搭建集装箱到机舱内的连（图1）1. 所有的软管被放置在集装箱后墙的吊钩上。（图取+01-W51”和“+01-W82取+01-W51”和“+01-W82如（图1）的连接点 将软管“+01-W51“连到左侧盘车系统+25-M02顶部盘车锁上， 将软管“+01-W81“连到右侧盘车系统+35-M02顶部盘车锁上，取软管“+01- +01- 取软管“+01- +01- +01-W81.1”和W82.1+01-W51.1”“+01-W52.1”连到左盘车系统（+25-M01图所（图1） 将软管“+01-W81.1”“+01-W82.1”连到右盘车系统（+35-M01图所（图2） 与外部缸之间的连接（左：+21，右取软管“+01-和“+01-W73软管（图1）3.将软管“+01-W61“+01-W63”的其他末端连到缸+21上，如图所示（图2，图3和图4）4.将软管“+01-W71“+01-W73”的其他末端连到缸+31上，如图所示（图5，图6和图7）1.取六根传输软管“+21-W11”“+21-1.取六根传输软管“+21-W11”“+21-“+31-W12”和“+31-W13 缸+21和+22之 W13（图1和图 连接缸+31和+32之间的+31-W11”W13（图3和图缸与HPU之间的回路连接（左：+21取软管“+01-W62”“+01-W72 如图所示将软管“+01-W62”连至+21（图2 如图所示将软管“+01-W72”连至+31（图48连接电AB11（图AQ1是集装箱内电缆连接的插（图2） 必须建立有如下连接AQ1与缸+21和之间的连接AQ1与盘车支架间的连盘车支架和盘车锁之间AQ1AB11之间的电源AB11与风机系统之AB113个风轮锁之间AB11与风机控制面板AA3之间1.搭建集装箱到机舱内的电缆时，需经由左右侧天窗。（图1）1.在连接电缆之前，确保主开关-Q101处于关闭状态，并挂锁锁定（上锁/挂牌（图1）1.所有的电缆被放置在集装箱后墙的吊钩上。（图W2411集装箱内AQ1面板上，在插座X21上接入电缆（电W2311X22（电缆W2411（图 将电缆的其他末端接与+22（电缆W2411）上和“+AX01-W2611集装箱内AQ1面板上，在插座X31上接入电缆（电W2511X32（电缆W2611（图 将电缆的其他末端接与+32（电缆W2611）上W2W2011插座X25上接入电缆。图 将电缆的其余末端接入盘车支架+25的插座上。（图2和图AQ1与盘车支架+35间的连接（右侧持电缆“+AX01-W2111集装AQ1面板上，在插座X35上接入电缆。图 将电缆的其余末端接入盘车支架+35的插座上。（图2和图盘车支架+25与盘车锁+25-M01和+25-M01之间的连接（左侧1. 连接从盘车支架接线盒到盘车锁插座的电缆。（图盘车支架+35与盘车锁+35-M01和盘车锁+35-M02之间的连接（右侧2. 连接从盘车支架接线盒到盘车锁插座的电缆。（图AQ1与AB11持电缆“+AX01-W230”“+AX01-W233（柔性缆包括电源和网络电缆在集装箱AQ1面板的X231插座上接线（图 将电缆的其余末端接AB11的第一个插座上（图AB11与风 “+AX01-W1011/+AX01-WW1017在AB11单元插座X011上接入电缆。（图1） 将电缆的其4处连接末端接入风机意！此图中，电磁仅连接于阀82（图AB11与风机控制面板AA31.取 “+AB11-W5241/+AB11-W52462.在AB11单元的插座与风机控制面板的侧面接入电缆（图1和图2）风轮锁连接-基本信1.（图1）展示了风轮锁的标号和与之相关的来自在顶部风轮锁处，有一个用于两个孔洞传感器的3011AB11上的（图2）展示的是孔的电缆连接在下面的章节8.15-8.17中，将阐述如何从AB11取电缆AB11-W2011将电缆取电缆AB11-W2011将电缆接入AB11单元X2011插座（ 打开底板（地面），取出风机风轮锁1（图2）AB11-W2011一端是磁性电缆固定装安装磁性电缆固定装置（图拆开风轮锁上的三根电 +51-F01- +51-F02- +51-B03-W23（图取电缆AB11-W3011将电缆取电缆AB11-W3011将电缆接入AB11单元 踩着梯子对风机风轮 AB11-W3011电缆的另一端是磁性电缆固定装（图3）安装磁性电缆固（图拆除风轮锁上的三根电 +52-F01- +52-F02- +52-B03-W23（图 将电缆+52-B01-W21+52-B02-W22连至风轮锁侧面的孔洞传感器上。（图取电缆AB11-W4011将电缆取电缆AB11-W4011将电缆接入AB11单元X4011插座（10.打开底板（地面），取出风机风轮锁3（图2）AB11-W2011一端是磁性电缆固定装安装磁性电缆固定装置（图拆开风轮锁上的三根电 +53-F01- +53-F02- +53-B03-W23（图于且风轮锁已锁定1.在调整孔洞传感器之前，检测发电机已位于-意味着风轮锁也钢化锁在孔的（图1）2.松开孔洞传感器支架上（图2）3.调整每个传感器的位置，使它们关闭（意味着不能探测到光（图3）若光线关闭，在传感器上可以4.调整传感器位置，使用微内2mm处（当传感器光指示打开（图5） 传感器现在处于正确的6.为调整传感器的中心位制动盘后侧持一硬板。按钮2秒（图7）OperationMountingTurnertoolin(Pre-assemblyECNNo.:ECNdate:2017-01-EltronicEHSGeneralGenericmanualsandriskassessmentsmaybeused,butonlyintheplanningofthework.Specificriskassessmentsmustbepreparedtoreflectlocalconditions.Change Thefollowingtableisusedtoshowthevariousrevisionsandassociatedchangesofthis .Makesurethatthemostrecentversionofthe ,asdefinedinthistable,isused.RevisionModifiedModified2014-07-Eltronic2014-09-5.3,7.1,6.13,DetailsofEltronic2014-10-8.17,6,14,6.7,Eltronic2015-12-6.23,8.14,8.15,,8.17EltronicA/S/Further overallationandmustthereforebefullytakenintoaccount.Doc.115-UserA-L-Liftinginstruction–rackA-L-Liftinginstruction–turnerA-L-Liftinginstruction–turnerA-L-Liftinginstruction-A-L-Liftinginstruction–turnerA-L-Liftinginstruction–craneTableofGeneral General Further Tableof Appliedsymbolsand Applied Listofapplied General Required Safety General Specific alProtectiveEquipment Generalsafety Turnertool Generalwarning–high HandlingTurnertoolcontainerwith PlaceTurnertoolcontainer–option Mountturnertool PrepearthenacelleforTurner Mounting Generalwarning:Handlingcomponentsinsidethe Generalwarning:Main Mountchainhoistonbrake Mountcranebeamonbrake Testcrane Handlinginnercylinder(Left:+22,Right: Mountinginnercylinder(Left:+22,Right: Mountingswingtool(Left:Leftside,Right:Right Handlingturnerbracket(Left:+25,Right: Mountingturnerbracket(Left:+25,Right: Adjustinghorizontalpositioningofturner Mountingcompression Handlingoutercylinder(Left:+21,Right: Mountingoutercylinder(Left:+21,Right: Dismantleswingtool(Left:Leftside,Right:Right Mountlowerpin Handlingturnerlocks(Left:+25-M01and+25-M02,Right:+35-M01and+35- Mountingturnerlocks(Left:+25-M01and+25-M02,Right:+35-M01and+35- Mountingtheholesensor Hydraulic Overviewofhydraulic Generalwarning:Nitrile Hosesfromcontainerto Gethosesin HydraulicconnectionsbetweenH ndupperturnerlocks(Left:+25-M02,Right:+35- Transferconnectionsbetweenturnerlocks(Left:+25-M01and+25-M01,Right:+35-M01and+35-M02) Hydraulicconnectionsbetween ndoutercylinders(Left:+21 Right: Transferconnectionsbetweeninnerandoutercylinders(Left:+21and+22,Right:+31and+32)105 ndoutercylinders(Left:+21,Right: Connecting General Cablesfromcontainerto Main Getcablesin ConnectionbetweenAQ1andcylinders+21and+22(Left ConnectionbetweenAQ1andcylinders+31and+32(Right ConnectionbetweenAQ1andturnerbracket+35(Right Connectionbetweenturnerbracket+25andturnerlocks+25-M01and+25-M02(Left Connectionbetweenturnerbracket+35andturnerlocks+35-M01and+35-M02(Right ConnectionbetweenAB11andTurbine ConnectionbetweenAB11andTurbinecontrolpanel Connectionofrotorlocks–General ConnectionbetweenAB11andTurbinerotorlock2(Top ConnectionbetweenAB11andTurbinerotorlock3(lower Adjusttheholesensorsforrotor AppliedsymbolsandAppliedThissymbolindicatesgeneralinformationandadvicerelatedtothefollowingsection.alProtectiveEquipmentThissymbolindicatestheprotectiveequipmentthathastobeusedinthefollowingsection.OperatingandauxiliaryThissymbolindicatesrequiredmaterialsthathavetobeusedinthefollowingsection.Thissymbolindicatesrelevantinstructionsrelatedtothefollowingsection.PointsofspecialThissymbolindicatesthattherearepointsofspecialinterest.

GeneralNotethefollowingsafetyinformationandinstructionsforeachstepandforyourownsafety.ThesearepartoftheZeroHarmconceptandshouldbefollowedatalltimes.ZeroHarmmeansthatnooneisinjuredwhileworkingandeveryonereturnshomesafeandThefollowingchapterrelatestosafetyinstructionsandassociatedinformation.Everyindividualinvolvedwiththeworkasdescribedhereinhasadutyofcaretofamiliarizethemselveswiththecontentsofthis.Itistheresponsibilityofeveryindividualtoapplyduediligencewhenapplyingthesafetyinstructionsasdescribed.Itdoesnot,however,relievethemoftheirindividualresponsibilitytoapplyallrelevantglobalsafetypracticesaswellasspecifiedlocalrequirements.RequiredForsafeoperationthefollowingrequirementsmustbeAllnelhandlingtheequipmentmusthavereceivedspecifictrainingonthepotentialhazardsassociatedwiththehandlingoftheequipment.Anynelinvolvedinthehandlingmusthavereadandbeabletodemonstratefullunderstandingofthecompleteworkinstruction.Foreign-languagespeakingnelmustbetrainedintensively.Itistheresponsibilityofthetrainertoensurethatforeign-languagespeakingstaffhasfullyunderstoodtheworkinstruction.Allnelmustbequalifiedtoanindustry-recognizedleveltoperformtheactivitiesassignedtothem.Anyandallelectricalworkmustbecarriedoutbyanelectricianqualifiedatanindustry-recognizedstandard.Allnelfoundtobeeitheruntrainedforthetasksassignedtothem,inebriated,intoxicatedinanyway,exhaustedorotherwisedeemedunfitforworkmustbeChange prohibitedfromworkingwithintheparameterofChangeoranyassociatedcomponents. Work Safe Quality

Priortousinganynewequipment,nelmustbeinstructedinallnecessaryprotectionandworkingenvironmentmeasures.SafetyForeasierorientation,thesymbolsthatrefertoasourceofdangerarespecified.Thefollowingsymbolsusedintheseworkinstructionsshouldhelpyoutofindimportantorsafety-relevantinformationquicklysoyoucanactaccordingly.Therefore,payspecialattentiontothenotes.GeneralRiskofseriousDisregardingthissafetyadvicewillpotentiallyleadtolife-threateninginjuries.Disregardingthissafetyadvicemaypotentiallyleadtoseriousinjuries.RiskofminorinjuriesorDisregardingthissafetyadvicemaypotentiallyleadtominorinjuriesordamagetoeitherthecomponentortheenvironment.SpecificDangerouselectricAsaminimum,onlytechnicianswhohavecompletedLAUSorAPAC(workonliveequipment)trainingandhavebeentrainedaccordingtotrainingrequirement(PRO12.19forproject)mayperformworkonliveAccesstoareafor nelNoaccessforpeoplewearingpacemakersormetal-containingimplants.Donotweare.g.watch,wallet,,IDcard,keys,rings,jewelry(includingpiercings),beltswithmetalbuckles,andsimilarmetalobjects.Donotcarryorusewithinthevicinityanymagneticdatastorageequipment.Onlyusenon-magnetictoolsandmeasuringequipmentwithinthearea.CraneandTravellingcranesandsuspendedloadsarebeingoperatedwithinthisarea.Travellingcranesmayonlybeoperatedbyemployeesholdingavalidcraneoperator.DonotworkunderasuspendedPleasesee’sWorkInstructionforcranework,ZWI RiskofseriouspermanentdisabilitiesorseriousDisregardingthissafetyadvicemaypotentiallyleadtoamputationorlife-threateninginjuries.ForklifttrucksinForklifttrucksmayonlybeoperatedbyemployeesholdingavalidforklifttruckissuedbyanindustry-acceptedtrainingcenter.Workingunderaraisedloadisprohibited.Wheninsidetheoperatingareaoftheforklifttruck,beverycarefultostayoutofthewayoftheforklifttruckandmakesurethatthedriverhasseenyou.Usethenecessary alprotectiveequipmentandsafetymeasures.FindmoreinformationintheMSDS.alProtectiveEquipmentThefollowingsignsforPPEcanbeusedtoachievesafeoperationandavoidcontamination:HearingWearhearingprotectiontopreventinjuriestohearingduetoincreasednoiseemission.ProtectiveWearappropriateprotectiveglovestopreventhandinjuriesfromfallingobjects,sharpedges,hotobjects,orexposuretochemicals.ProtectivehelmetWearprotectivehelmettopreventheadinjuriesfromfallingobjectsandbumintooverheadobstacles.SafetyWearasafetyharnesstopreventinjuriesfromfalling.Pleasenotethatthewearingofaharnessonitsowndoesnotpreventinjury

fromfalling.Asuitableattaentpointmustbeidentifiedandused.Thelengthofthelanyardmustbeasshortaspractical.SafetyWearsafetyshoestopreventinjuriestothefeetfromfallingobjectsandsharpedges.High-visibilityWearahigh-visibilityvestatalltimeswhenintheyardorloadingarea.FaceWearfaceprotectiontopreventinjuriestoyoureyesandfacebydustandsmallparticles.Pleasefollowtheguidelinesin’sproceduresforwastehandling,INS09.2,aswellastheprovisionsintheworksiteuserguideconcerningdisposalofwasteandmeasurestobetakeninconnectionwithspills.KeeptheareaCarryoutpaintrepairsinaccordancewiththeZCIfortheiteminquestion.GeneralsafetyThisfollowingsafetyadviceservestoenhanceyoursafetyandpreventdamagetocomponents.Readthefollowingsafetyinstructionsbeforeworkingonthecomponent:AlwaysfollowspecificlocalPPErequirements,butasaminimumwearsafetyshoes,hardhat,gloves,andhigh-visibilityvest. ProvideforadequaightingwhenTheimmediateareamustbefreeofflammablesubstancesandothercombustiblematerials.Workwithcautionandundergoodconditions: sufferingfromfatigueorillnessortheeffectsofmedications,drugsoralcoholconsumptionarenotallowedtohaveaccesstotheworkarea.OnlyworkdescribedinthisworkinstructionisHandlingmustbeperformedbytrainedprofessionalsContactSWPifanythingisomittedinthisworkinstructionorsomethingisnotclearlyunderstood.Ensurethatallsafetydevicesandsafety-relatedfacilitiesareavailableandoperational.Followtheworksitebindingregulationsonaccidentpreventionaswellasrecognizedtechnicalregulationsforsafeandproperuse.Keeptheworkinstructionintheimmediateworkingarea.Theinstructionmustbereadilyavailableatalltimes.CarryoutappropriatefirstaidinaccordancewithapplicablesafetyregulationsandrulesincaseofTurnertool Generalwarning–highWarning:highFigure1.Becarefulwhenstepinandoutofthecontainer,there’sahighstepthatcouldcauseafall.5.2HandlingTurnertoolcontainerwithFigure Movethecontainertothenacelleusingaforklift Liftthecontainerinthestandardforkliftpockets(Figure1) Placetheturnertoolcontainereitherontheroofofthenacelle(OptionA–seesection5,3)oronthegroundnearthenacelle(OptionB–seesection5,4)5.3PlaceTurnertoolcontainer–option Figure AttachliftingequipmenttotheTurnertoolcontainer(Figure alcleartheliftingareaBeforeplacingthecontaineronthenacelleroofputdownpressurepadsateachcornerofthecontainer–see(Figure Liftthecontainerontotheroofofthenacelleandplaceitasshownon(Figure3) Ontheroofofthenacellemarkingsshowhowtoplacethecontainer,butifthesemarkingsaremissingreferto -100(FigureTolerancesof+/-20mmapplieswhenplacingthepadsontotheFigureContainertobeplacedinsidethisarea(Toleranceofplacement+/-10mm)Figure6.Usethecranetohoist6.Usethecranetohoisttheturnertoolcomponentsoutofthecontainerandintothenacelle(Figure4)NOTICE!!Oncenacelleisopenallworkinthearearequiressafetyharness! containercrane(FigureFigure5.4PlaceTurnertoolcontainer–optionFigureFigurePlacecontainerwithThecontainermustbeplacednearenoughtothenacellethatthehosesandcableextensionsetcanreachfromthecontainerintothenacelle(Figure1)Lengthoftheextensionsetis15meters Opencontaineranduseforklifttotakeouttherackwithcylindersandturnerbrackets(Figure2) GetManitouanduseittohoisttheturnertoolcomponentsintothenacelleMountturnertool6.1PrepearthenacelleforTurner Beforebeginningthemountingprocessmakesurethenacelleispreparedforthe 6.2MountingFigure TheTurnertoolconsistsofaturningsystemmountedoneachsideofthenacellebreakdisc.Leftandrightaremorrorofeachother(Figure1) Allcomponentshavesignsstatingwhichsidetheybelongto–rightorleft.NOTICE!!Thepicturesinthefollowingsection6showthemountingprocedurefortheleftside. Thetwosidescanbemounted6.3Generalwarning:Handlingcomponentsinsidethe FigureCoolingunit1.Whenhandlingliveloadsinsidethenarrowspaceofthenacellebeawareofcrushingofhands,legsandfeetbetweencomponentsandcanopy(Figure1)2.NOTICE!!Makesurenottodamagecoolingunit(Figure protection(Figure1)6.4Generalwarning:Handlingcomponentsfromcontainerintothenacelle–OptionA Edge Whenturnertoolcomponentsareliftedintothenacellebycontainercraneharnessmustbeworn(Figure Putdownedgeprotectioninthehatch(Figure1)FigureFigure Whenhoistingcomponentsintothenacellemakesureareabelowisclearedfor al(Figure Whenhandlingliveloadsbeawareofcrushingofhands,legsandfeet(Figure Generalwarning:MainFigure Forsafetypurposesswitchoffthemainswitch–Q104andsecurewithpadlock(Lockout/tagout).Thisinsuresnopowertothehydraulicpumpsoranyvalves. (Figure1) Switchoffthemainswitch–Q101andsecurewithpadlock(Lockout/tagout)beforedismantlingcables(Figure1)6.6MountchainhoistonbrakeFigureFigure thepositionshowninfigure2.Mountchainhoistno.1(Left)orno.4(Right)ontheliftingeye(Figure3)2.Mountchainhoistno.1(Left)orno.4(Right)ontheliftingeye(Figure3)Figure MountcranebeamonbrakeFrontpin1.Thecranebeamismountedwith4pins(onthebeam)thatfittheholesshownon(Figure2.Foreasyinstallation,thebackpinsarefittedbeforethefrontpins(Figure1)BackpinFigure3.Firstfitthepintotheright(It’sslightlylongerthantheothers)(Figure2)–(cranebeamweight20kg.)"Liftingofthismustbeatleastperformedbytwopeople,butbestwithhelpFigure Fitthepinontheleftside(Figure3)Figure

Pushthecranebeamupintoplacesothefrontpinscanbefitted(Figure4)Figure Pushcranebeamintoplace(Figure5)Figure7.Mountlockpinonfrontandbackandsecurewithsplit(Figure6)Figure8.NOTICE!!A‘flag’isattachedtothebacklockpissoitiseasytoseewhenthepinismountedandthecraneissecure(Figure7)Figure9.Tounlockthecranetrolleyfromfixedtransportpositionrotatethelock180degreesandthetrolleyisreadyforuse(Figure8)Figure10.10.Mountchainhoistno.2(Leftorno.5(Right)oncranebeam(Figure9)Figure TestcraneFigure Afterinstallingthecranebeamitmustbeloadtested. Firstgrabpullthecranebeamtomakesureitismountedproperlyandthemountingpinsdoesnotgiveadeflection. Putcranetrolleyinouterposition(Figure Measuredistancefromliftingeyeontrolleytothefloorofthenacelle(Figure2) Attachload(975kg)tocranebeamandleveithangingfor10minutes(Figure3)Figure

Measureagainthedistancefromtheliftingeyeonthetrolleytothefloorofthenacelle(Figure2)tofloor ThetwomesurementstofloorNOTICE!!Filloutcheck-Figure

NOTICE!!ThecranebeamispartoftheTurnertoolthatwillbeinstalledintheNacelle.ThismeansthatthecranebeammuststayintheLoad:975Load:975106.9Handlinginnercylinder(Left:+22,Right:1210.Thefirstcylinderhas4liftingpoints–twointhetopandtwointhebottom.Theliftingpointsarenumberedasshownin(Figure1)34Figure6.10Mountinginnercylinder(Left:+22,Right: 1Figure1.Attachcranehooktoliftingpointno.1oncylinderandthenloosenstrap(Figure1) Loosenboltandremoverackrackpin(Figure2)Figure Hoistthecylinderintothenacelleusingeitherthecontainercrane(OptionA)orManitou(OptionB)(FigureNotice!!Clearareabelowwhenhoistingthecylinder.Figure21 Attachinternalcraneto21 Detachfirstcranefromcylinderliftingpoint1(FigureFigure Pushcylinderforwardtotobrakedisc(Figure5)3 Attachcranebrackethoisttoliftingpointno3inthebottomofthecylinder(Figure6)3Figure

Usecranetoanglethecylindertofitthehole(Figure7)Dangerofpinchingwhenanglethecylinder.Stayclear432FigureFigure1 Attachchainhoisttoliftingeyeno4onthebottomofthecylinder(Figure8).Usecranetorotatethecylindertotherightposition.Detachcranebracketcranefromliftingpoint3(Figure8)Attachcranebracketcranetoliftingpoint1inthetopofthecylinderanddetachinternalcranefromliftingpoint2(Figure9)Usethetwocranestomaneuverthecylinderintoposition(Figure10)FigureLowerthecylindersothelowerlowercylinderheadmatchthepinhole(Figure11and12)Figure FigureOncethecylinderisinplacelockthecranebeamcrane.Thecranebeamcranewillcarrythecylinderuntilitisfixedwithpinbolts(Figure13)Thechainhoistcranealsostaysattachedtoliftingpoint4foreasydismantlingonsiteFigure6.11Mountingswingtool(Left:Leftside,Right:Right 1.Theswingtoolisstoredinpartsandsecuredfortransportinarack(Figure1)Figure2.Attachcontainercranetotheswingtoolrackintheliftingpointatthetopoftherack.(Figure2)Figure Hoistswingtoolrackintothenacelleandplaceitonthefloor.(Figure3)Figure Attachinternalcranetoliftingpointandpushrackforwardtowardsthebrakedisc(FigureFigure Placetheracknearthebrakebrakediscrightatthetopofthestairs(Figure5)Figure

Support ReleaserubberSupportFigure Takethelockendfittingplacedat oftherailbeam(Figure7)Figure

Mountthelockendfittingononthebrakediscasshownon(Figure8)Figure Getthetiltarmbracketfromfromtherack(Figure9)Figure10.Mountthetiltarmbracketonthelockendfittingandbrakedisc(Figure10)Figure11.Gettherotationarmbracketfromrackandfititonthetiltarmbracket(Figure11)Figure12.Gettherotationactuatorfromrack(theshortestofthetwoactuators)(Figure12)Figure13.Mounttheactuatoronthetiltarmbracketwithpinandsecurewithsplit(Figure13)Figure14.Mountotherendofactuatoronrotationarmbracketwithpinandsecurewithsplit(Figure14)FigureFigure15.Getrailbeamfromrackandmountitbyslidingitdownintotherotationarmbracket(Figure15)NOTICE!!Therailbeamisheavyandmustbehandledby s(weight"Liftingofthismustbeatleastperformedbytwopeople,butbestwithhelpLifttheverticalarmslightlyforwardinrackandtiltitout.Securewithsupportwire(Figure16)

Removethetopsliderfromtheverticalarmtomakeitlighter(Figure16)FigureGetverticalarmfromrack(Figure17)FigurePlaceverticalarmontherailbeam(Figure18)FigureMountwithpins(FigureFigureMounttopsliderontheverticalarm