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喷漆品质管理PAINTSQUALITYCONTROLPreparedby:QSMCSQERickMiaoOct202003revision01喷漆品质管理PAINTSQUALITY试漆试产渐进生产计划（SLR）PPAP,SIP,SOPready送承认量产渐进生产计划（SLM)RTS量产喷漆量产前管制流程稳定量产直通率目标量产点检漆厂线上稽核试产渐进生产计划PPAP,SIP,SOP送承认量产渐进生产量产SL-制程不良P-chartSQRCReview试漆报告CPKreport调漆及喷漆参数标准PMP，SIPandSOP试产前SL喷漆稽核点检喷漆周月报-直通率目标-周月品质改善(3upchartandpaintingmonthlyreportISSUE异常处理-DELL5Creport-TFCSCAR-LESSONLEARN喷漆品质系统管理量产SLSQRCReview调漆及喷漆参数标准试产前SL喷喷漆制程管理流程喷漆制程管理流程ThicknessCPKbuildingColormatchCPKbuildingSafetylaunchbuilding----co-workwithpaintssupplierstrythicknessSpecandCPKin.--Trialrununitsmin.30pcs--Fixthepaintingparameter.----Paintingapplicatorstakecare.--Trailrunmin.100pcsforyieldrate--Yieldratemeettarget.--Top5issuewithFAandCA.--co-workwithpaintssupplierstryPaintingcolorwithtintsadjustmenttoinSpec.--Trialrununitsmin.30pcs.--Fixthepaintingtintsratio.--Paintingsupplierstakecare.--co-workwithpaintssupplierstrycolorandThicknessCPK>1.33.--Trialrunmin.3lots(eachlots30pcs)--QSMCSQEinvolveeachCPKreportReview.--Allreliabilityshouldbepassed.PaintingApplicatorsTrailrunprocessflowchartYieldratebuildingCPKContinuesTrialRunbuilding--.colorandthicknessSpecandCPK.in--.reliabilitytestingpassed.--.yieldratecansupportRTS.Trailrunok--BeforeRTS3Ktrialrunsafetylaunch--AfterRTS5KMPsafetylaunch.--Safetylaunchwithissuehighlight.withFAandCAperday.试漆PROCSS流程ThicknessCPKColormatchCPKSaSpec.PMPcreationSafetylaunchbuilding----Colorchip----PDSandCosmetic&testingSpec.----PaintingratioviscositySpec.--Trailrunmin.100pcsforyieldrate--Yieldratemeettarget.--Top5issuewithFAandCA.--BasedontrailrunresultcreatePMP.--Paintingratioandviscosityparameter.--FAIandIPQCcheckitems.--Flashtime&oventemp.andtime.--Paintingparameter.--Reliabilitytestingandcolor&filmbuilding.--Co-workwithTFCIQCtocreateSOPandSIP--CustomerSpec.andQCandprocesskeypoint.PaintingApplicatorsTrailrunsystemflowchartYieldratebuildingSIPandSOPcreation--.colorandthicknessSpecandCPK.in--.reliabilitytestingpassed.--.yieldratecansupportRTS.Trailrunok--BeforeRTS3Ktrialrunsafetylaunch--AfterRTS5KMPsafetylaunch.--Safetylaunchwithissuehighlight.withFAandCAperday.试漆SYSTEM流程Spec.PMPcreationSafetylauncSupplierPaintSafeLaunchStatusExampleofReportingformatSupplierPaintSafeLaunchStaCorrectiveActionTrackingLogExampleofReportingformatCorrectiveActionTrackingLog
PaintingPMP
PaintingPMP
-TheFPYtargetsaredefinedforeachprocessandstages:
-SLR(SafeLaunchRamp)sincesystempilotbuildMassproduction
BuildstageSLR(Q’ty:3K)Massproduction(Q’ty:5K)FormingprocessInjection95.00%96.00%Pressing85.50%90.00%Die-castingAl/Zn/Mg90%/90%/79%95%/95%/87%PaintingprocessPainting-plastic86.00%foronepass88.00%foronepassPainting-Metal/Mg78.90%/75%foronepass83.00%/83%foronepassSub-ass’yprocessSub-ass’y(incl.Heatstaking,gluing,etc.)96.00%98.00%
2ndTierSupplierQualityGateofNewToolingSafetylaunchqualitygoal
BuildstageSLR(Q’ty:3K)Mass喷漆测试项目SPCE喷漆测试项目SPCE喷漆量产前点检表喷漆量产前点检表PaintingCPKreportPaintingCPKreport涂装试作参数记录涂装试作参数记录试漆报告试漆报告Dell2KMonocoatwithtwoapplicationsOperationGuide–PlasticPretreatment2kMonocoatDFT≒10-15umBaking(30mins@60C)Baking(30mins@60C)PackingflashFlash
Allinformationisgiveningoodfaithbutusersmustsatisfythemselvesthattherearenocircumstancesrequiringadditionalinformationorprecautionsortheverificationofdetailsgiven
EH10/022kMonocoatDFT≒10-15umInspectDefectYesNoYes#No2000gritsandingInspectDefect#Thisstepisonlyallowedonetime.Ifpartisstilldefectiveafterpassingthroughthesecondapplicationstationtwice,thepartmustbescrapped.TotalDFTwillrangefrom20-45microns.PaintsprocessflowchartDellPretreatment2kMonocoatBaDell2KMonocoatwithoneApplicationOperationGuide–PlasticPretreatmentWithMineralSpirits2KMonocoatDFT≒20-30umBaking(30mins@60C)SubstrateTemp.
flash
Allinformationisgiveningoodfaithbutusersmustsatisfythemselvesthattherearenocircumstancesrequiringadditionalinformationorprecautionsortheverificationofdetailsgiven
EH10/02ScuffSandingWith2000gritCleanNOYesInspectDefectPackageNomorethan1timerework;TotalDFT20-60microns;DellneedtoconfirmtotalDFT.4.Theprocesswillbemodifiedbasedonlinecondition.3-5mins@AmbientCoolDown2Hrslater4-48hrslaterXPM60360S:XPH80002:M850-59572=4:1:1Viscosity:12—18SecondsNK2#DellPretreatment2KMonocoatBaIssue#:IssueTitle:Date:
Description:Champion:Containment:RootCause:CorrectiveAction:PreventiveAction:Verification:
describedsheet-
CharacterizeContainCauseCorrectiveActionClosureBlankformexample
Green=CompletedYellow=CurrentlyWorkingRed=FutureWork5CreportIssue#:IssueTitle:Date:Blankformexample3-upChartBlankformexample3-upChartBlankformexample3-upChartBlankformexample3-upChart柏拉圖月報也應填寫妥當並指出哪些問題點尚未解決.這樣的方式將有助於確立方向使行動有所進展.3-upchart柏拉圖月報也應填寫妥當並指出哪些問題點尚未解決.3-upBlankformexample炉温曲线Sample30分钟Blankformexample炉温曲线Sample3Blankformexample漆厂漆技术产品资料Blankformexample漆厂漆技术产品资料Blankformexample漆厂漆技术产品资料Blankformexample漆厂漆技术产品资料Blankformexample漆厂LINESUVERYBlankformexample漆厂LINESUVER喷漆量产前点检表喷漆量产前点检表量产前Building系统SQRCReview量产前Building系统SQRCReviewBlankformexampleP-chartControlBlankformexampleP-chartContBlankformexample品质不良分析流程Blankformexample品质不良分析流程BlankformexampleLessonlearn(经验互享）BlankformexampleLessonlearn喷漆品质管理PAINTSQUALITYCONTROLPreparedby:QSMCSQERickMiaoOct202003revision01喷漆品质管理PAINTSQUALITY试漆试产渐进生产计划（SLR）PPAP,SIP,SOPready送承认量产渐进生产计划（SLM)RTS量产喷漆量产前管制流程稳定量产直通率目标量产点检漆厂线上稽核试产渐进生产计划PPAP,SIP,SOP送承认量产渐进生产量产SL-制程不良P-chartSQRCReview试漆报告CPKreport调漆及喷漆参数标准PMP，SIPandSOP试产前SL喷漆稽核点检喷漆周月报-直通率目标-周月品质改善(3upchartandpaintingmonthlyreportISSUE异常处理-DELL5Creport-TFCSCAR-LESSONLEARN喷漆品质系统管理量产SLSQRCReview调漆及喷漆参数标准试产前SL喷喷漆制程管理流程喷漆制程管理流程ThicknessCPKbuildingColormatchCPKbuildingSafetylaunchbuilding----co-workwithpaintssupplierstrythicknessSpecandCPKin.--Trialrununitsmin.30pcs--Fixthepaintingparameter.----Paintingapplicatorstakecare.--Trailrunmin.100pcsforyieldrate--Yieldratemeettarget.--Top5issuewithFAandCA.--co-workwithpaintssupplierstryPaintingcolorwithtintsadjustmenttoinSpec.--Trialrununitsmin.30pcs.--Fixthepaintingtintsratio.--Paintingsupplierstakecare.--co-workwithpaintssupplierstrycolorandThicknessCPK>1.33.--Trialrunmin.3lots(eachlots30pcs)--QSMCSQEinvolveeachCPKreportReview.--Allreliabilityshouldbepassed.PaintingApplicatorsTrailrunprocessflowchartYieldratebuildingCPKContinuesTrialRunbuilding--.colorandthicknessSpecandCPK.in--.reliabilitytestingpassed.--.yieldratecansupportRTS.Trailrunok--BeforeRTS3Ktrialrunsafetylaunch--AfterRTS5KMPsafetylaunch.--Safetylaunchwithissuehighlight.withFAandCAperday.试漆PROCSS流程ThicknessCPKColormatchCPKSaSpec.PMPcreationSafetylaunchbuilding----Colorchip----PDSandCosmetic&testingSpec.----PaintingratioviscositySpec.--Trailrunmin.100pcsforyieldrate--Yieldratemeettarget.--Top5issuewithFAandCA.--BasedontrailrunresultcreatePMP.--Paintingratioandviscosityparameter.--FAIandIPQCcheckitems.--Flashtime&oventemp.andtime.--Paintingparameter.--Reliabilitytestingandcolor&filmbuilding.--Co-workwithTFCIQCtocreateSOPandSIP--CustomerSpec.andQCandprocesskeypoint.PaintingApplicatorsTrailrunsystemflowchartYieldratebuildingSIPandSOPcreation--.colorandthicknessSpecandCPK.in--.reliabilitytestingpassed.--.yieldratecansupportRTS.Trailrunok--BeforeRTS3Ktrialrunsafetylaunch--AfterRTS5KMPsafetylaunch.--Safetylaunchwithissuehighlight.withFAandCAperday.试漆SYSTEM流程Spec.PMPcreationSafetylauncSupplierPaintSafeLaunchStatusExampleofReportingformatSupplierPaintSafeLaunchStaCorrectiveActionTrackingLogExampleofReportingformatCorrectiveActionTrackingLog
PaintingPMP
PaintingPMP
-TheFPYtargetsaredefinedforeachprocessandstages:
-SLR(SafeLaunchRamp)sincesystempilotbuildMassproduction
BuildstageSLR(Q’ty:3K)Massproduction(Q’ty:5K)FormingprocessInjection95.00%96.00%Pressing85.50%90.00%Die-castingAl/Zn/Mg90%/90%/79%95%/95%/87%PaintingprocessPainting-plastic86.00%foronepass88.00%foronepassPainting-Metal/Mg78.90%/75%foronepass83.00%/83%foronepassSub-ass’yprocessSub-ass’y(incl.Heatstaking,gluing,etc.)96.00%98.00%
2ndTierSupplierQualityGateofNewToolingSafetylaunchqualitygoal
BuildstageSLR(Q’ty:3K)Mass喷漆测试项目SPCE喷漆测试项目SPCE喷漆量产前点检表喷漆量产前点检表PaintingCPKreportPaintingCPKreport涂装试作参数记录涂装试作参数记录试漆报告试漆报告Dell2KMonocoatwithtwoapplicationsOperationGuide–PlasticPretreatment2kMonocoatDFT≒10-15umBaking(30mins@60C)Baking(30mins@60C)PackingflashFlash
Allinformationisgiveningoodfaithbutusersmustsatisfythemselvesthattherearenocircumstancesrequiringadditionalinformationorprecautionsortheverificationofdetailsgiven
EH10/022kMonocoatDFT≒10-15umInspectDefectYesNoYes#No2000gritsandingInspectDefect#Thisstepisonlyallowedonetime.Ifpartisstilldefectiveafterpassingthroughthesecondapplicationstationtwice,thepartmustbescrapped.TotalDFTwillrangefrom20-45microns.PaintsprocessflowchartDellPretreatment2kMonocoatBaDell2KMonocoatwithoneApplicationOperationGuide–PlasticPretreatmentWithMineralSpirits2KMonocoatDFT≒20-30umBaking(30mins@60C)SubstrateTemp.
flash
Allinformationisgiveningoodfaithbutusersmustsatisfythemselvesthattherearenocircumstancesrequiringadditionalinformationorprecautionsortheverificationofdetailsgiven
EH10/02ScuffSandingWith2000gritCleanNOYesInspectDefectPackageNomorethan1timerework;TotalDFT20-60microns;DellneedtoconfirmtotalDFT.4.Theprocesswillbemodifiedbasedonlinecondition.
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