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ZLJ5301THB125-40混凝土泵车SparepartsandinstallationmanualofZLJ5301THB125-40truck-mountedconcretepumpSecondeditedinJune(适用于编码为001604800A0000001的泵车代号 -DINENISO9001:臂架上零件SparepartsTHEBOOMSWIVELBASERIGHTFRONTLEFTFRONTLEFTREAR 1/ 2/ 1Swivel121stboomsection1stboom2ndboomsectionhydraulic2ndboom3rdboomsection3rdboom4thboomsection4thboom15thboomsection15thboom1 3/ 4/ 123Pipe242526272829Bronze2Split2轴12轴1 5/ 6/ 1轴22Bronze2324252627Split48轴Bronze2弯连杆Curvebeam1轴1直连杆Rightbeam1Bronze2轴1轴1Bronze2 7/ 8/ 192轴13Split44252627Bronze8轴Bronze2Curve1Split4轴1轴1Bronze2Right1Bronze2轴1 9/ 10/ 12434445Right26Bronze27轴轴29Bronze4Split3轴1Curve1轴1轴1Bronze2轴1 11/ 12/ 192234445直连杆Right26Bronze47轴轴29Split2轴1弯连杆Curve1轴1轴1Bronze2轴1 1/ SWIVEL 2/ SWIVEL1Rotative12O23Gear1465Gearguard178281934111Rotative1Gearguard1661222Gearguard1 1/ 2/ 1Base12RightFront2445前支腿水平伸缩油HydraulcCylinderof2627销8销898M10×25-88888RightRear1Hydraulic2LeftRear1214销Hydraulic22Hydraulic1Hydraulic122Hydraulic2LeftFront1 1/ BASE 2/ BASase1001204510012186100121476886923115Infallscrew1Level241 1 2/ 1128384685Right16销28Bronze2Pin113销3Opening1444 1 2/ 1128384685Left16销28Bronze2Pin113销3Opening1444 1 RIGHTREAR 2/ RIGHTREAR1126364665Basestructure1647484 1 2/ 1126364665Basestructure1647484 1/ 2/ 1Curve12Curve73125B型Bolt485Curve47CurveCurve1Curve211111Soft1Safe1 1O12Bend固定架16O固定架管卡1111Bend1Straight111Straight1固定架1固定架12125B型4固定架1Bend1Bend13Straight11Straight1零件Spareparts三、泵送机构 MIXING 1/ 2/ 1122324销25161718191111键1226141224441114 3/ STANDARD611133112Rubber2226Sieve121套2Positive2244444 1/ DISTRIBUTINGVALVE 2/ DISTRIBUTINGVALVE 3/ DISTRIBUTINGVALVE1150B型12Bend158687988946O1Discharge12O2221Bearing1483884241Rubber1Cutting1Glasses1O2 PAGE4/ DISTRIBUTINGVALVESTANDARD2O21221184键22421O213116111O11DU111O1SS1 5/ DISTRIBUTINGVALVESTANDARD1221111套1Piston111Pistonrod1Guide1Guide1O122Guide2Piston11Cylinder111O111 1/ PUM 2/ PUM1Drag42Drag23Concrete24Pipe35Ball161718No.128-Hose29188Grease2222Guide22882811盖 11Fullerboard2Positioning2套2 3/ PUMSTANDARD11484Fuller226668246618End2U2Back-up4OO6FRC053Guide4Piston8OK0130OKPiston2OO24 4/ PUMSTANDARD2Piston22U2OO2OD080005200171ODPistonrod2OO2Back-up2Guide2BS8095BSPistonrod2OO2BA8022BAPistonrod2AM8009AMdustproof2Back-up2Purplecopper2扩口式端直通管接62Seal22Bearing2 1/ 2/ 112232415Felt2728Bearing22L-42222套2Abrasion4Shaft1444684Grease2Seal22Mixing2Centralmixer1Mixing2Shaft1Bearing116Packing12底盘零件SparepartsPTO 1/ 2/ 1128384Right4748494垫圈44Right1BENZDrive1888Left1Left14 1/ 2/ 12223Plastic242556Gas-gage17182911244441Hydraulic零件Spareparts 1、泵送油路布管图 3、补油阀组 L4、信号阀组图SIGNALVALVE3、恒压泵CONSTANTPUMP1HYDRAULICPIPELINEofMIXING2、搅拌及阀组MIXINGANDCLEANING五、底架系统原理图HYDRAULICSYSTEMDIAGRAMOFBASE7、水平伸缩油缸HORIZONTALOILCYLINDER2、多路阀总成(七联)MULTI-2、一节臂布管图HYDRAULICPIPELINEOF1ST3、二节臂布管图HYDRAULICPIPELINEOF2ND4、三节臂布管图HYDRAULICPIPELINEOF3RD5、四节臂布管图HYDRAULICPIPELINEOF4TH6、一节臂油缸布管图HYDRAULICPIPELINEOF1STBOOMOIL7HYDRAULICPIPELINEOF2NDBOOMOIL8HYDRAULICPIPELINEOF3RDBOOMOIL9HYDRAULICPIPELINEOF4THBOOMOIL10HYDRAULICPIPELINEOF5THBOOMOIL九、系统CLEANING 1 1 112suction13Return14Check2516Pressure1718Gear19Constantpress1Main11Gear1Mixing1Solenoidoperated12Solenoidoperated1Pressure1Pressurerelief1 directionalvalve1Solenoidoperated1Solenoidoperated1 1 1 Pressurerelief1211 1Check41Suction1Hydraulicpilot2Logical2Check1Suction111 CHINA中 112Pump2427BulkheadSteelMounting1GE15LM22×11Elbowcompound1Bulkhead2Bulkhead1Bulkhead112Elbowcompound2221Anchor11411Articulate11131Snap4 CHINA中SY/T5595-Rubber1111PSR卡22Rhombus-5Rhombus-6Rhombus-1Rhombus-22-O-2GB/T3452.1-O-2GB/T3452.1-O-2GB/T3452.1-O-2GB/T70.1-M4×45-4GB/T70.1-M8×65-4GB/T5783-M18×30-4GB/T93-44GB/T93-62GB/T93-84GB/T93-42GB/T6170-M6-2螺塞Screw1Rhombus-1 SWITCHVALVECHINA中 SWITCHVALVE11222-O-53GB/T70.1-M14×45-4GB/T93-511/4高压56GB/T5783-M14×65-7138GB/T70.1-M12×55-69GB/T93-6Dam1Rhombus-3GB/T70.1-M5×50-4GB/T93-581Rhombus-1GB/T70.1-M18×45-4GB/T93-4接头体11Screw3Rhombus-3Dam11Screw7Rhombus-1Screw8Rhombus-1GB/T3452.1-O-6GB/T3452.1-O-2 SWITCHVALVE1Rhombus-2Screw1Dam2GB/T70.1-M5×30-4 LCHINA中 L1GB/T5783-M8×20-42GB/T93-843Screw14Rhombus-35GB/T70.1-M10×55-46GB/T93-54718Rhombus-3912Screw4Rhombus-41 SIGNALVALVECHINA中 SIGNALVALVE112Dam438425Screw6667282922Screw24641 BASESTRUCTURECHINA中001605418A0101000- BASESTRUCTURE001605418A0101000-112SuctionSuction1425Spread282Articulate1111GB/T3452.1-O-1Rhombus-2Rhombus-1Rhombus-2GB/T70.1-6GB/T70.1-GB/T5783-4GB/T5783-4GB/T93-86GB/T93-GB/T93-8GB/T97.1-8GB/T3452.1-O-2O-2Elbowcompound1 底架油CHINA中001605418A0101000- 底架油001605418A0101000-1121Flang11/41SealScrew1111法兰112-O-1O-1GB/T3452.1-O-1GB/T70.1-6GB/T70.1-4GB/T70.1-4GB/T5782-GB/5783-4GB/T93-46GB/T93-86GB/T93-4GB/T97.1-4GB/T93-4Screw2Rhombus-2Rhombus-2Rhombus-1 STRUCTURECHINA中001605418A0101000- 底架油001605418A0101000-112法兰31/2标准Screw18Screw19GB/T70.1-4GB/T5783-GB/T3452.1-O-1GB/T3452.1-O-1GB/T3452.1-O-1GB/T97.1-10-GB/T93-21 BASESTRUCTURECHINA中001605418A0101000- 底架油001605418A0101000-13233JB/T982-343516Screw276 CHINA中 CHINA中STANDARD1Steel12GB/T3452.1-O-23GB/T70.1-M16×70-44GB/T93-45法兰31/2标准17Rhombus-18Screw191Half-1GB/T70.1-M16×55-4Flange1O-1Rhombus-21Dam1Rhombus-11 ofDESTRIBUTINGSYSTEMCHINA中 DIAGRAMofSTANDARD11Steel222Steel3SteelArticulateMounting1112Mounting1Anchor112Bulkhead1Elbowcompound1SMS-K06L/M-2TLPG16-9GB/T5783-M10×25-4GB/T41-M8-2GB/T93-82GB/T93-41113PSR卡881 ofDESTRIBUTINGSYSTEMCHINA中STANDARD152Bulkhead1Bulkhead1Bulkhead12Screw1GB/T3452.1-O-2 VALVEGROUPOFCHINA中 VALVEGROUPOF1Screw23445Dam173849112-31法兰1264583Screw244Screw2Cover1211131 CHINA中1Flange1Elbow1Dam2 CONSTANTPUMPCHINA中 CONSTANTPUMP11213法兰142-15868718法兰1192-11111 HYDRAULICPIPELINEofCHINA中 STANDARD11Steel122Steel3Steel244Steel5Steel6Steel7Steel8Steel9Steel110Steel111Steel112Steel113Steel114Steel1搅拌阀Mixingvalve1Flang1Flang1211Dam1TTPG16-8TLPG16-TLPG16-1GB/T5783-M10×25-2GB/T70.1-M6×20-8GB/T93-68GB/T93-2Rhombus1Rhombus1Rhombus2 HYDRAULICPIPELINEofCHINA中STANDARD2Elow8212632Bulkhead2PSR卡2PSR卡2O-1O-1 VALVES搅拌阀CHINA中 MIXINGANDCLEANINGSTANDARD1826834484516Screw5758Screw191551Unit1 5 HYDRAULICSYSTEMDIAGRAOF 5 1multi-passagevalveof22Pilotoperatedcheck436 OFBASESTRUCTRE底架布管 BASESTRUCTRE底架布管STANDARD112Left-frontlegRight-frontlegRight-backleg水平伸缩油缸布管Oilcylinder27Elbowcompound2892GB/T70.1-M8×60-6GB/T97.1-8-6GB/T6170-M8-6 STRUCTRE底架油路 STRUCTRE底架油路STANDARD1Bulkhead2Bulkhead131445PSR卡46Steel17TLPG16-28Elbowcompound29Elbowbulkhead2Steel11Steel11TLPG16-2Steel1Steel1Clamp18PSR卡8GB/T5782-M12×50-6GB/T93-6GB/T97.1-12-6GB/T6170-M12-6 STANDARD1Bulkhead62Elbowcompound63GB/T6170-M5-84GB/T96.1-5-85GB/T70.1-M5×70-8617TTPG16-28SteelSteel17Bulkhead2PSR卡Bulkhead22Dam2Steel1Straightcompound1Steel1Steel1Steel1Steel1Steel1Steel1 HYDRAULICPIPELINEOF HYDRAULICPIPELINEOFSTANDARD1Bulkhead62Elbowcompound63GB/T6170-M5-84GB/T96.1-5-85GB/T70.1-M5×70-8617TTPG16-28SteelSteel17Bulkhead2PSR卡Bulkhead22Dam2Steel1Straightcompound1Steel1Steel1Steel1Steel1Steel1Steel1 STANDARD1TTPG16-42StealStealSteal15Elbow2667PSR卡68592Dam2Straightcompound1 STANDARD1TTPG16-42SteelSteelSteel15Elbow2667PSR卡68592Dam2 1 1Suction12Oilpumpofboom13Deliveryoil1415 selecting17 control189Check1Air1Liquidlevel1Liquidlevel1 MULTI- MULTI-.1 selecting121314252617End1 STRUCTRE臂架油路CHINA中 STRUCTRE臂架油路1Pipelineof1st12Pipelineof2ndPipelineof3rdPipelineof4thPipelineof1stPipelineof2ndPipelineof3rdPipelineof4thPipelineof5th1Steel1Steel1Steel1Steel1Steel1Steel1Steel1Steel1Steel2Steel1122114Bulkhead1Bulkhead11Elbow1Elbow3Elbow2 STRUCTRE臂架油路CHINA中Elbow111111112Elbowcompound1Elbowcompound1Elbowcompound1Elbowcompound1112111SAE高压法兰1SAE高压法兰式接112PSR卡22PSR卡24PSR卡46PSR卡64PSR卡44PSR卡4TLPG16-3TLPG16-4TLPG16-4TTPG16-22-O-12-O-1Rhombus-1Rhombus-1Rhombus-2Rhombus-2GB/T5783-M8×30-6GB/T5783-M12×25-2GB/T70.1-M8×30-4GB/T70.1-M10×25-4GB/T93-8GB/T93-4GB/T93-2GB/T93-64GB/T5783-M6×30-4 CHINA中 1Bulkhead2Steel23Steel24Steel256Steel27Steel28Steel29PSR卡Steel2Steel1Steel1TLPG18-TLPG16-1 HYDRAULICPIPELINEof2NDCHINA中 HYDRAULICPIPELINEof2ND1Steel12Steel23Steel245Steel167PSR卡8Steel29Steel2Elbow8Steel2Steel2TL-1TLPG18-TLPG16-1 CHINA中 HYDRAULICPIPELINEof3RD172SteelSteel2485PSR卡86Steel17TLPG18-8TLPG16-9U型1Elbow1 CHINA中 132SteelSteel1445PSR卡46TTPG16-57TLPG16-18Elbow1 CHINA中 1Screw32Rhombus-33SteelSteel15Elbowcompound26372829PSR卡212PSR卡2GB/T5783-M8×40-8GB/T97.1-8-8 CHINA中 142Steel2344PSR卡4526Screw27Rhombus-4829GB/T5783-M8×40-8GB/T97.1-8-8 CHINA中 142Steel2344PSR卡4526Screw27Rhombus-4829GB/T578
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