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Solidstatelighting(SSL)referstosolidstatelightemittingdeviceswhichdonotutilizefilimentsorelectronarcstreamstoproducelight.ThemostreadilyrecognizableSSLproductstodayutilizelight-emittingdiodes(LEDs),whichproducephotons
(light)directlyfromthepassageofelectronsfromonematerialwithintheconductivedevicetoanother.OthersformsofLEDsincludeorganiclight-emittingdiodes(OLEDs)whichuseorganicmaterialsbutareotherwisesimilartoLEDsandpolymerlight-emittingdiodes(PLEDs),whicharemadefromflexiblematerials.OtherformsofSSLproductsincludeCathodluminescence-wherelightisgivenoffbyamaterialbombardedbyelectronsgeneratingheatwhichcausesthematerialtoemitphotons(light),orElectrolumenescencewherevisiblelightisproducedbyasubstanceexposedtoanelectricfieldwithoutanythermalenergygeneration.Theterm"solidstate"referstothefactthatlightisemittedfromasolidobject-asemiconductororotherphoto-reactivematerial.
Unliketraditionallighting,SSLsourcescreatevisiblelightwithoutheatasacomponentoftheluminousemission.Thisdoesnotmeanthatheatisnotgenerated.
LEDsproduceasmuchheatasanysourceofasimilarefficiency.However,theheatfromanLEDiscontainedinthesemiconductormaterial,tobesinkedorextractedawayfromthevisiblelightemission.
Atthistime,thelargestissueinadaptingLEDstogeneralilluminationisthermalmanagement.Heathasaneffectonlightoutput,andcolor,andisthefocusofagreatdealofresearchinthismarket.Further,asefficienciesincrease,andmethodsaredevelopedtoextracttheheatfromthesemi-conductormaterials,theheatgeneratedbyLEDswillbelowerthanconventionalsourcesofsimilarlumenproduction.Theultimategoalistoreachefficiencieshighenoughtosubstantiallyreducetheissueofthermalmanagementinlightingproductdesigns.
Asageneralrule,solid-stateproductsexhibitgreaterresistancetoshock,vibration,andtemperatureextremes,therebyincreasingtheirpotentiallifespansignificantly.However,directcontactwiththeLEDsourcesthemselves(pressingontheirface,ordirectlystrikingthem)destroystheinternalstructureofthedevices,requiringtheybeprotectedinsomemanner.
SSLhasbeendescribedbytheUnitedStatesDepartmentofEnergyasapivotalemergingtechnologythatpromisestoalterlightinginthefuture.Itisthefirstnewlightingtechnologytoemergeinover40years,withthepotentialforenergyefficienciesandcostsavings,ispotentiallyaverydisruptivetechnologyinthemarketplace.
1.LEDHistory
For150yearslightingtechnologywasmainlylimitedtoincandescence,fluorescence,orarcdischarge.However,energyefficienciesoftheseconventionalsourceshaveessentiallyreachedapeakofroughly25%(75%ofenergyconsumedisheat),withincandescentlightingachievinganefficiencyoflessthan2%.WiththeadventofcommercialLEDsinthe1960s,however,adoortoanewandexcitingformoflightingtechnologywasopened.Fromthebeginning,researchersrealizedthatLEDshaveatheoreticalpotentialtoexceedtheefficiencyofconventionalsources.
Justastransistorsreplacedtubesinelectronics,solidstatecircuitsconsumelessenergythroughareductioninparasiticloss(heat)thatcannotberesolvedwithconventionalglasstubetechnologiescurrentlyprevalentinlighting.
InitiallyLEDswereredincolor,withgreen,yellow,andorangevariantsfollowingsoonthereafter.In1993,ShujiNakamuraofNichiaChemicalIndustriescameupwithablueLEDusinggalliumnitride(GaN).Withthisinvention,itwaspossibletocreatewhitelightwithanLED,openingtheopportunitytoputthesedevicestoworkingeneralillumination..
2.TechnologyOverview
(1)WhiteLightGeneration
AsingleLEDcanonlyproduceasinglecolor,specificallyred,green,blue,amber,oryellow.ToproducethewhitelightitisnecessarytoconvertlightfromanLEDtolightspanningthevisiblespectruminsomefashion.Toattainthis,threeapproachesareusedforgeneratingwhitelight:Wavelengthconversion;Colormixing;andmostrecentlyHomoepitaxialZnSe.
WavelengthconversioninvolvesconvertingsomeoralloftheLED'soutputintovisiblewavelengths.Methodsusedtoaccomplishthisfeatinclude:
(a)BlueLED&yellowphosphor-Consideredtheleastexpensivemethodforproducingwhitelight.BluelightfromanLEDisusedtoexciteaphosphorwhichthenre-emitsyellowlight.Thisbalancedmixingofyellowandbluelightsresultsintheappearanceofwhitelight.
(b)BlueLED&severalphosphor-Similartotheprocessinvolvedwithyellowphosphors,exceptthateachexcitedphosphorre-emitsadiferentcolor.Similarly,theresultinglightiscombinedwiththeoriginatingbluelighttocreatewhitelight.Theresultinglight,however,hasaricherandbroaderwavelengthspectrumandproducesahighercolorqualitylight,albeitatanincreasedcost.
(c)Ultraviolet(Uv)LED&red,green,&bluephosphors-TheUVlightisusedtoexcitethedifferentphosphors,whicharedopedatmeasuredamounts.Thecolorsaremixedresultinginawhitelightwiththerichestandbroadestwavelengthspectrum.However,LEDmaterialsarehighlysusceptibletoUVlightdegradation,andinherentlyiltershortwavelengthemission,soarelimitedto450nmwavelength,whichislessefficientthanthe280nmwavelengthreactivephosphorsusedinfluorescentsources.
(d)BlueLED&quantumdots-Aprocessbywhichathinlayerofnanocrystalparticlescontaining33or34pairsofatoms,primarilycadmiumandselenium,arecoatedontopoftheLED.Thebluelightexcitesthequantumdots,resultinginawhitelightwithawavelengthspectrumsimilartoUVLEDs.
Thisisanemergingtechnology,thatpromisestoexceedanyofthephosphortechnologiesinefficiencyandcolorcontrol.
(e)ColormixinginvolvesutilizingmultipleLEDsinadeviceandvaryingtheintensityofeachLEDtoproducewhitelight,orbyconfiguringthedevicewithamixofLEDcolorstocreateadesiredwhitebalancewithoutcontrol.Asnophosphorsareused,thereisnoenergylostintheconversionprocess,therebyexhibitingthepotentialforhigherefficacyatsomepointinthefuture.However,inthenearfuture,whiteLEDsusingblueorvioletLEDsandphosphorcoating,arethemostpopoularwaytogeneratewhitelight.Incolormixing,colorrenderingnearthatofincandescentandday-lightingcanbeachievedbyahybridsystemusingRed,Green,Blue,Amber,andaWhiteLEDs.Asmanyas7colorscanbeusedtoreproduceexceptionallygoodwhitecolorbalance,usingRed,Red-orange,Amber,Green,Cyan,Blue,andIndigo.However,themoreLEDsused,thegreaterthecomplexityoftheproduct,thusahighertheexpense.Theseblendedcolorsystemsallofferthecapacitytoadjustwhitebalancemanuallyorautomatically,usingmicroprocessors,creatingasystemthannoconventionalsourcecanequal.
WhitephosphorLEDsgenerateexcellentcoloratlowcost.
(f)HomoepitaxialZnSeBlueLEDisanotherrecentLEDdevelopedbySumomitoElectricwhereahomoepitaxialZnSeblueLEDiscreatedthatproducesbluelightfromtheactiveregionandyellowemissionfromthesubstrate.TheresultingwhitelighthasawavelengthspectrumonsimilartoUVLEDscoatedinyellowphosphor.However,sincenophosphorsareused,theresultisahigherefficiency"white"LED,althoughcolorperformanceisstillinneedofimprovement.ThepromiseofthistechnologyisinitscombinationwithQuantumDots,thecombinationofthesetechnologiesishighlycomplimentaryandmoreefficientthatphosphorbasedwhitelightLEDs.
(2)LEDComponents
LEDsthemselvesarecalLEDdie,andtheyaremadejustlikeanyothermicro-chipdevice,inwafers.FromthesewafersindividualLEDsarecutawayusinglasersandplacedindeviceswithhighlyspecializedroboticdevices.EachLEDdieisaboutthediameterofathinmechanicalpencillead,andthinnerthanahumanhair,andproducesalimitedaboutoflightbyitself.InSSLapplications,aseveralLEDsareplacedclosetogetherinapackagetocombinetheiroutputtocreateilluminatingeffects.Thesesmallclustersareintegratedcircuits,likememorychipsinacomputer,andpackagedinsomeway-eitherintoachip,orinsideanenclosurewithanopticalcovering-withelectricalcontactpoints.Thesepackagesarethensolderedtocircuitboards,orstrips,whichareinstalLEDinlightingproducts.Unlikestandardlamps,circuitboardscarryingLEDscanbeconfiguredeasilytosuitvirtuallyanyconfiguration,shapeorenclosure.
AllSSLproductsrequireanelectronicdriverdevice.ThisisusuallyseparateoftheLEDcircuitboard,andconvertsthebuildingenergytoelectricalcharacteristicstheLEDdevicesrequiretoproducelight.Twocoremethodsofcontrolareused:Currentcontrol,andVoltageControl.
Onecontrolshowmuchenergypassesthroughthedevice,allowingvoltagetovaryupordowntomaintainoperation.Theothercontrolsthevoltagebyregulatinghowmuchenergyispassingthroughthedevice.Thesearenotinterchangeable,andarematchedtotheLEDorSSLpackagebeingpowered.LEDdevicesaregenerallyDCcurrent,whichmeansanadditionalconversionfromthebuilding’sACcurrentisincludedinthedriverdevices.
DimmingofanLEDsourceisnotassimpleasdimmingincandescentsources,butismoreeffectivethanfluorescentdimminginbothcolorandintensitycontrol.
AcommonmethodusedisPulseWidthModulation(PWM).
ThisisaccomplishedbyoperatingtheLEDsatahighfrequency,withmanypulsesasecondthatareconstantwhenthedeviceisatfullbrightness.
AdjustingthewidthofthepulseswillreducethenumberofelectronspassingthroughtheLED,reducingitslightoutput.Mixingcolorsisaccomplishedby“dimming”eachindividualcolorindependentlytoachieveadesiredbalance-whichcanrangefromonecolor(allothersdimmedoff)towhite(allcolorsbalancedandfullbrightness.)Otherdimmingschemes,includingcurrentlimiting,voltageregulation,etc.areeffectiveincontrolofintensitylevels.
3.AdvantagesofSSL
(1)TechnologicalComparison
SSLwilleventuallybeappliedasacost-effective,energyefficient,highqualityreplacementforincandescentandfluorescentlamps.TobetterunderstandthetechnicalmeritsofSSL,itisimportanttounderstandthetechnologybehindthelampsitintendstoreplace.However,justasthecostoffluorescentproductsexceedthatofincandescenttoattaintheenergygains,SSLproductswilllikelyalwaysbeslightlymoreexpensivethanfluorescentproducts.Withthepotentialofhighefficiency,improvedthermalperformance,controllability,highcolorperformance,andverylonglife,LEDshavethepotentialofproducingveryeffectivelightingsystemswithanadvantageinoperationalcoststhatwillmorethanjustifytheinitialcostsinvolved.
Incandescentlamps(lightbulbs)createlightbypassingelectricitythroughathinfilament,therebyheatingthefilamenttoaveryhightemperaturethateventuallyproducessomevisiblelight.Theincandescingprocess,however,ishighlyinefficient,since98%ofitsenergyisheat.Incandescentlamps,however,areinexpensivetoproduce.Halogenlampsaresimilartoincandescentlamps,bututilizehalogenfillgasandaquartzenvelopetoproducealittlemorelightandlongerlife.Thetypicallifespanofanincandescentlampisbetween750and2,000hours.
Fluorescentlamps(lightbulbs)workbypassingelectricitythroughmercuryvapor,whichinturnproducesultravioletlight.Theultravioletlightisthenabsorbedbyaphosphoruscoatinginsidethelamp,causingittoglow,orfluoresce.Whiletheheatgeneratedbyfluorescentlampsismuchlessthanitsincandescentcounterpart,eficienciesarestilllostingeneratingtheultravioletlightandconvertingthislightintovisiblelight.Inaddition,olderlampsusemercury,whichisdetrimentaltohealth,andshouldthelampbreak,exposuretothesubstancecanbehazardous.Theuseofmercuryisbeingreduceddramatically,andmayeventuallybeeliminatedasthefluorescentlampmanufacturersrespondtoenvironmentalconcerns.Fluorescentlampsaretypicallyfivetosixtimesthecostofincandescentlamps,buthavelifespansbetween10,000and20,000hours,withmanyextendedlifesourcesnowreaching40,000hours.
HighIntensityDischargesourcesworkbycreatinganelectronarcstreamthroughagasthatcontainsmetalsalts,forexamplesodiumcreatesayellowlight,whilescandiumandsodiummixedmakewhitelight.Thesesourcescreateanintenselightwithinasmallarea,whichisopticallyveryefficient.Theselampsproduceaboutthesameoverallefficiencyasfluorescentlamps,withalifeofbetween7,500and35,000hoursdependingonthedesignandapplicationofthelamp.
SSLgeneratesilluminationbygroupingsmallerLEDsinanorderlyfashion,therebycreatingapackagedsource.ASSLproductcanbeutilizesinglecolorLEDs,multiplewhiteLEDs,orcollectionsofdifferentcoloredLEDsconfiguredtomixandproducewhitelight.TheinherentadvantagesanddisadvantagesofSSLarethesameasthoseoftheLEDsthemselves.Advantagesinclude:
(a)Durable-nofilamentortubetobreak
(b)Longlife-LEDslastbetween15,000and70,000hourswhenproperlyapplied
(c)Lowpowerconsumption-reducesoverallelectricitybillcomparedtosomesources
(d)Flexibleapplication-smallsizeofLEDscanleadtouniquelightingdevices
(e)Uniquecolorpotential-abletocreatelightinwaysconventionalsourcescannotequal
(f)Reducedheatgeneration-heatandlightareindependent-reducingimpactonoccupants
(g)Nomercurytobedisposedofattheendofalamp’slife(unlikefluorescentproducts).
Currently,thenumberofSSLproductsonthemarketthatfunctionastruereplacementsforincandescentorfluorescentlampsissmall,butgrowingrapidly.WhiteLEDsproducedtodayaretooexpensivetobeconsideredaffordableagainstIncandescent,eventhoughtheyproducemorelight.However,overtheirlife,thesavingsinenergywillpaybackthecostdifferencemanytimesover.Comparedtofluorescent,lumenproductionbyLEDsisnowequaltothemostcommonlyappliedproducts.
FuturedevelopmentsinLEDtechnologywillcontinuetoimproveefficiency,colorperformance,andextendedthelife.BasedonresearchconductedbytheDepartmentofEnergy(DOE)andtheOptoelectronicsIndustryDevelopmentAssociation(OIDA),itisexpectedthatbytheyear2025,SSLwillbethepreferredmethodofilluminationinhomesandoffices.
ThefollowingchartcomparesSSLdevices(projectedto2025)withincandescentandfluorescentsources:
(2)Benefits
In2001,theUnitedStatesconsumedover7.2quads(7.2×1015BTU=7.6EJ)ofenergyonlightingforcommercial,residential,andindustrialbuildings.(USDOE).WithAmerica'ssteadygrowthandlimitedresources,thiscontinuedrateofconsumptionisnotsustainable.Recognizingtheneedforchange,theDOEhassetagoaltoreduceelectriclightingconsumption50%by2025.SSLtechnologiesareuniquelypositionedtoparticipateinreachingthisgoalandattainthefollowing:
(a)educeCO2emissions,therebypositivelyaffectingthegreenhouseeffect
(b)Decreaseby50%theglobalamountofelectricityusedforlighting
(c)Providehigherqualitylighting
(d)Decreaseby10%thetotalglobalconsumptionofelectricity(projectedtobeabout1.8TW·h/yr,or$120billionperyear,bytheyear2025)
(e)Reduceprojected2025globalcarbonemissionsbyabout300millionmetrictonsperyear
(f)Createnewindustriesandjobs
TheU.S.Government,bywayoftheDOEandotheragencies,hasfundedmillionsofdollarsinresearchgrantsandprojectsrelatingtothedevelopmentofahighqualityyetaffordableSSL.Amajormotiveoffundingsuchresearch,inadditiontoitsenvironmentalimpactandenergysavingspotential,istodecreasedependenceonforeignfossilfuels.
4.ResearchandDevelopment
Inordertofurtherthedevelopment
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