福特汽车FPDS系统介绍课件

05十一月2022福特汽车FPDS系统介绍02十一月2022福特汽车FPDS系统介绍1GeneralizedProcessFlow(forreferenceonly)KOPS1/2SISCPHPAPRCCLRLSJ1STCPVehicleProgram[timing]PlanMarketResearch(Qual.)MarketResearch(Quantitative)Mgmt.&Cust.DriveManagementDriveSupplierSourcingProcessTargetAgreementsP-AuthorityReleaseFunctionalTargetsDevelopmentPreliminaryEng.Sign-offFinalEng.Sign-offFMEA/DVP&RCreationVerificationConfirmation100%PSWManuf.StrategyManufacturingPlan&Design(ToolsandEquipment)DevelopmentProductionLaunchDev.AppearanceConceptsTheme(s)Dev.SingleThemeSurfaceDev.&ReleasePackageConceptsDevelopVehiclePackage&3DDesignsCPPrototypePhaseAP0&AP1PrototypePhaseAP2PrototypePhaseAP3PrototypePhasePre-Prod.BuildsConfirmPkg.P/TCommodityDesignP/TProgramSpecificDesignPowertrain(P/T)CalibrationP/TCertificationDEFINEDESIGNVERIFYLAUNCH

ComponentSub-systemLevelSystemLevelVehicleLevelTargetCascadeDesignVerification2GeneralizedProcessFlow(forGenericFPDSTiming&ScaleabilityKOPS1/2SISCPHLRPAPRCCLSJ1STCPNotesMilestone(ReviewedbyseniorManagement)TeamEvent3GenericFPDSTiming&Scaleabi<KO>Kick-Off(TheBeginningofProgramSpecificWork)Program“BlackBook”thatcontainsstrategy/customerinformation,businessassumptions,technicalrequirements/targets,andimplementationinformationcompiledandsigned-offProgramsummary(onepager)reviewedandapprovedinanexecutive-levelmeeting4<KO>Kick-Off(TheBeginningofPre<SI>#1(Mission/Vision&TargetCustomersDefined)

Adequacyofpre<SI>resourcesverifiedandprogramstaffingplanupdatedInitialmission,vision,programscope(markets)andprimarybrandsdefinedProgramAttributeLeadershipStrategy(PALS)definedPreliminarymanufacturing,assembly,reusability,andmodularitystrategiesdefinedPrelim.brandprofiler,mkt.researchplan,andcustomerexperienceresearchcompletedCustomer,corporate,andregulatoryrequirementsdefinedBenchmarkandFordcomparatorvehiclesidentified5Pre<SI>#1(Mission/Vision&TPre<SI>#2(TargetRangesAssessed)

Adequacyofpost<SI>resourcesverifiedandprogramstaffingplanupdatedInitialstrategiesdevelopedandpreliminarytargetrangesforvehicleattributesassessedPotentialvehiclealternativesandassumptionsdefinedVehicleassemblyplantlocationconfirmedandVO<SI>costanalysiscompletedSourcingworkplancompleted&sourcingcouncilapprovaltoconductmake/buystudies6Pre<SI>#2(TargetRangesAsse<SI>StrategicIntent(InitialProgramDirectionEstablished)Adequacyofpost<SI>resourcesverifiedandprogramstaffingplanupdatedVehicleDesignSpecifications(VDS),patiblevehicletargetranges,completedProgramtechnologyapplicationreportcompletedFinalProductvisionandprogrammissionstatementsconfirmedPreliminaryVehicleProgram[timing]Plan(VPP)establishedStrategiessuchasproduct,market,manufacturing,assembly,supply,design,service,quality/reliability,craftsmanshipandreusabilityconfirmedImplementationreadinessforvehicle-architecturetechnologiesachieved7<SI>StrategicIntent(Initial<SC>StrategicConfirmation(TeamConfirmsStrategy/Viability)

Adequacyofpost<SC>resourcesverifiedandstaffingissuesresolvedPMT/PATworkplansforcurrentandfuturemilestonesupdatedAffordablebusinessstructureupdatedtoreflectcompatible<SC>targets&assumptionsVehicleDesignSpec.(VDS),includingcompatiblevehiclepointtargetscompletedSubsystem(level1)targetagreementssignedCampaignpreventionawarenesssessionscompletedManufacturingandassemblylocationforeachderivativeconfirmedImplementationReadiness(IR)fornewpowertraintechnologysigned-offVehicle/system/subsystem(level1)targetscommittedPowertrainline-upselectedandpowertrainpackageenvelopecompletedAllsupplier’ssourcedandpartofteamInitialAttributePrototype(AP)planiscompletedandVPP[timingplan]signed-off8<SC>StrategicConfirmation(Te<PH>Proportions&Hardpoints(VehicleProportionsFrozen)Adequacyofpost<PH>resourcesverifiedandstaffingissuesresolvedSubsystem(level2)targetagreementssignedSubsystem(level2)targetscommittedMarketresearchforpeople/cargopackage,vehicleproportions,andstylingdevelopmentcompletedProportionsandselectedhardpointelementsfrozen;peopleandcargopackagefrozen9<PH>Proportions&Hardpoints<PA>ProgramApproval

(AllTargetsBecomeObjectives)Adequacyofpost<PA>resourcesverifiedandstaffingissuesresolvedPMT/PATworkplansforcurrentandfuturemilestonesupdatedAffordablebusinessstructuretoreflectcompatibleobjectives&assumptionsupdatedMarketingstrategydocument(includingcommittedrevenue/volume)deliveredManufacturingandassemblyplan(includesfacilitiesandtoolinginv.)approvedSingleappearancethemeforfinaldevelopmentselectedReliabilityandrobustnessdemonstrationplanforprioritysystemscompletedComponent(&end-item)DesignSpecifications(CDS)compatiblewithprogramobjectivesEnd-item/componenttargetagreementssignedProgramtechnologyapplicationreportcompletedProgramspecificFMEA’scompletedSub-systemLevel2&end-item/componentDesignVerificationPlans(DVP’s)completedFinalPrototypePlanforAP2,AP3,&CPprototypevehiclebuildscompletedProgramPartsList(PPL),includingserviceparts,completedAlltargets(I.e.function,cost,etc.)becomeobjectivesandarecompatible10<PA>ProgramApproval(AllTarg(ST)SurfaceTransfer(Interior/ExteriorSurfaceProvided)Adequacyofpost(ST)resourcesverifiedandstaffingissuesresolvedDesignManufacturingandAssemblyReadiness(DMAR)compatibilitycompleted:—Interior/ExteriorClassIAsurfacestransferredtoeng./manuf.(+/-0.5mm)—AllhardpointsfrozenCampaignprevention”DeepDive”Review(ofengineeringdisciplines)completedPowertraindesign(includingP/Tcontrolsystemstrategy)completed11(ST)SurfaceTransfer(Interio<PR>ProductReadiness(DesignsReadyforCPBuilds)Adequacyofpost<PR>resourcesverifiedandstaffingissuesresolvedPackagecompatibility(interference,service,assembly,occupant/cargo)issuesresolvedAnalyticalsign-offofvehicleperformanceversusrequirementsandspecificationsManagementdrive&analyticalevaluationofattributeperformancevs.objectivescompletedLastClassIsurfaceformajorformedpartsverified/releasedAll3-dimensionaldataiscompletedFinallaunchplanisconfirmedandissued12<PR>ProductReadiness(Designs(CP)ConfirmationPrototype(FirstCPVehicleAvailable)Adequacyofpost(CP)resourcesverifiedandstaffingissuesresolvedProcessFMEAforallormodifiedprocesses/toolscompletedFirstCPvehicle(availablefordeliver)completedFinalEngineeringRelease(allenditems/componentsreleasedat“P”(production)authorityby17

MBJ1ForS5ProgramCampaignprevention“freshEyes”completed(12.5MBJ1forS5program)13(CP)ConfirmationPrototype(Fi<CC>ChangeCut-off(CommitmenttoJob#1Timing)Adequacyofpost<CC>resourcesverifiedandstaffingissuesresolvedReliability&robustnessforprioritysystems(includingcampaignableitems)demonstratedCampaignpreventionverification“DeepDive”review(engineeringdisciplines)completedCPconfirmationtestsanalyzedDesignFMEAdocuments,insupportofpreliminaryengineeringsign-off,updatedPreliminaryEngineeringSignoffcompleted—InitialCPdurabilitytestingandinitialsetofroadtestscompleted—KnownchangesfromCPcontainablefor1PP—DesignisatJob#1level-nofurtherdesignchangesexcept”NoBuilds”—Engineeringconfidencethatobjectiveswillbemetandassessed—ManagementdrivecompletedGraining/FinalColorsapprovedSuppliercommitmenttosupport1PPwithPSWpartsProductionlevelP/TcalibrationavailableCPpostdurability”FreshEyes”reviewcompleted14<CC>ChangeCut-off(Commitmen<LR>LaunchReadiness(EngineeringSign-OffComplete)Adequacyofpost<LR>resourcesverifiedandstaffingissuesresolved Productionbuild(1PP)readinessassessmentcompleted100%PSWpartsavailablefor1PPFinalEngineeringSignoffincluding:—Functionalobjectivessatisfiedandfinalroadtestscompleted—100%CPdurabilitytestingcompleted—DesignCertificationbasedonCPlab/rigcertification/homologationtestresults—ReadinesstoproceedtoassemblyToolTry-Out(TTO),1PPandJob#1HardTooledFunctionalBuild(HTFB)issuesresolvedAllproductionassemblytoolsfunctionedattoolsourceorinhomelineColor/textures/glosssign-offcompleted15<LR>LaunchReadiness(Enginee05十一月2022福特汽车FPDS系统介绍02十一月2022福特汽车FPDS系统介绍16GeneralizedProcessFlow(forreferenceonly)KOPS1/2SISCPHPAPRCCLRLSJ1STCPVehicleProgram[timing]PlanMarketResearch(Qual.)MarketResearch(Quantitative)Mgmt.&Cust.DriveManagementDriveSupplierSourcingProcessTargetAgreementsP-AuthorityReleaseFunctionalTargetsDevelopmentPreliminaryEng.Sign-offFinalEng.Sign-offFMEA/DVP&RCreationVerificationConfirmation100%PSWManuf.StrategyManufacturingPlan&Design(ToolsandEquipment)DevelopmentProductionLaunchDev.AppearanceConceptsTheme(s)Dev.SingleThemeSurfaceDev.&ReleasePackageConceptsDevelopVehiclePackage&3DDesignsCPPrototypePhaseAP0&AP1PrototypePhaseAP2PrototypePhaseAP3PrototypePhasePre-Prod.BuildsConfirmPkg.P/TCommodityDesignP/TProgramSpecificDesignPowertrain(P/T)CalibrationP/TCertificationDEFINEDESIGNVERIFYLAUNCH

ComponentSub-systemLevelSystemLevelVehicleLevelTargetCascadeDesignVerification17GeneralizedProcessFlow(forGenericFPDSTiming&ScaleabilityKOPS1/2SISCPHLRPAPRCCLSJ1STCPNotesMilestone(ReviewedbyseniorManagement)TeamEvent18GenericFPDSTiming&Scaleabi<KO>Kick-Off(TheBeginningofProgramSpecificWork)Program“BlackBook”thatcontainsstrategy/customerinformation,businessassumptions,technicalrequirements/targets,andimplementationinformationcompiledandsigned-offProgramsummary(onepager)reviewedandapprovedinanexecutive-levelmeeting19<KO>Kick-Off(TheBeginningofPre<SI>#1(Mission/Vision&TargetCustomersDefined)

Adequacyofpre<SI>resourcesverifiedandprogramstaffingplanupdatedInitialmission,vision,programscope(markets)andprimarybrandsdefinedProgramAttributeLeadershipStrategy(PALS)definedPreliminarymanufacturing,assembly,reusability,andmodularitystrategiesdefinedPrelim.brandprofiler,mkt.researchplan,andcustomerexperienceresearchcompletedCustomer,corporate,andregulatoryrequirementsdefinedBenchmarkandFordcomparatorvehiclesidentified20Pre<SI>#1(Mission/Vision&TPre<SI>#2(TargetRangesAssessed)

Adequacyofpost<SI>resourcesverifiedandprogramstaffingplanupdatedInitialstrategiesdevelopedandpreliminarytargetrangesforvehicleattributesassessedPotentialvehiclealternativesandassumptionsdefinedVehicleassemblyplantlocationconfirmedandVO<SI>costanalysiscompletedSourcingworkplancompleted&sourcingcouncilapprovaltoconductmake/buystudies21Pre<SI>#2(TargetRangesAsse<SI>StrategicIntent(InitialProgramDirectionEstablished)Adequacyofpost<SI>resourcesverifiedandprogramstaffingplanupdatedVehicleDesignSpecifications(VDS),patiblevehicletargetranges,completedProgramtechnologyapplicationreportcompletedFinalProductvisionandprogrammissionstatementsconfirmedPreliminaryVehicleProgram[timing]Plan(VPP)establishedStrategiessuchasproduct,market,manufacturing,assembly,supply,design,service,quality/reliability,craftsmanshipandreusabilityconfirmedImplementationreadinessforvehicle-architecturetechnologiesachieved22<SI>StrategicIntent(Initial<SC>StrategicConfirmation(TeamConfirmsStrategy/Viability)

Adequacyofpost<SC>resourcesverifiedandstaffingissuesresolvedPMT/PATworkplansforcurrentandfuturemilestonesupdatedAffordablebusinessstructureupdatedtoreflectcompatible<SC>targets&assumptionsVehicleDesignSpec.(VDS),includingcompatiblevehiclepointtargetscompletedSubsystem(level1)targetagreementssignedCampaignpreventionawarenesssessionscompletedManufacturingandassemblylocationforeachderivativeconfirmedImplementationReadiness(IR)fornewpowertraintechnologysigned-offVehicle/system/subsystem(level1)targetscommittedPowertrainline-upselectedandpowertrainpackageenvelopecompletedAllsupplier’ssourcedandpartofteamInitialAttributePrototype(AP)planiscompletedandVPP[timingplan]signed-off23<SC>StrategicConfirmation(Te<PH>Proportions&Hardpoints(VehicleProportionsFrozen)Adequacyofpost<PH>resourcesverifiedandstaffingissuesresolvedSubsystem(level2)targetagreementssignedSubsystem(level2)targetscommittedMarketresearchforpeople/cargopackage,vehicleproportions,andstylingdevelopmentcompletedProportionsandselectedhardpointelementsfrozen;peopleandcargopackagefrozen24<PH>Proportions&Hardpoints<PA>ProgramApproval

(AllTargetsBecomeObjectives)Adequacyofpost<PA>resourcesverifiedandstaffingissuesresolvedPMT/PATworkplansforcurrentandfuturemilestonesupdatedAffordablebusinessstructuretoreflectcompatibleobjectives&assumptionsupdatedMarketingstrategydocument(includingcommittedrevenue/volume)deliveredManufacturingandassemblyplan(includesfacilitiesandtoolinginv.)approvedSingleappearancethemeforfinaldevelopmentselectedReliabilityandrobustnessdemonstrationplanforprioritysystemscompletedComponent(&end-item)DesignSpecifications(CDS)compatiblewithprogramobjectivesEnd-item/componenttargetagreementssignedProgramtechnologyapplicationreportcompletedProgramspecificFMEA’scompletedSub-systemLevel2&end-item/componentDesignVerificationPlans(DVP’s)completedFinalPrototypePlanforAP2,AP3,&CPprototypevehiclebuildscompletedProgramPartsList(PPL),includingserviceparts,completedAlltargets(I.e.function,cost,etc.)becomeobjectivesandarecompatible25<PA>ProgramApproval(AllTarg(ST)SurfaceTransfer(Interior/ExteriorSurfaceProvided)Adequacyofpost(ST)resourcesverifiedandstaffingissuesresolvedDesignManufacturingandAssemblyReadiness(DMAR)compatibilitycompleted:—Interior/ExteriorClassIAsurfacestransferredtoeng./manuf.(+/-0.5mm)—AllhardpointsfrozenCampaignprevention”DeepDive”Review(ofengineeringdisciplines)completedPowertraindesign(includingP/Tcontrolsystemstrategy)completed26(ST)SurfaceTransfer(Interio<PR>ProductReadiness(DesignsReadyforCPBuilds)Adequacyofpost<PR>resourcesverifiedandstaffingissuesresolvedPackagecompatibility(interference,service,assembly,occupant/cargo)issuesresolvedAnalyticalsign-offofvehicleperformanceversusrequirementsandspecificationsManagementdrive&analyticalevaluationofattributeperformancevs.objectivescompletedLastClassIsurfaceformajorformedpartsverified/releasedAll3-dimensionaldataiscompletedFinallaunchplanisconfirmedandissued27<PR>ProductReadiness(Designs(CP)ConfirmationPrototype(FirstCPVehicleAvailable)Adequacyofpost(CP)resourcesverifiedandstaffingissuesresolvedProcessFMEAforallormodifiedprocesses/toolscompletedFirstCPvehicle(availablefordeliver)completedFinalEngineeringRelease(allenditems/componentsreleasedat“P”(production)authorityby17

MBJ1ForS5ProgramCampaignprevention“freshEyes”completed(12.5MBJ