四机厂介绍企业介绍

SJ

Petroleum

Machinery

Co.Company

Profile企业介绍石油工程机械

第四机械厂SJ

PETROLEUM

MACHINERY

CO.中国

·荆州·四机路

号

SJ

Road

#1,

Jingzhou,

Hubei,

China:

86-716-8429169

FAX:

86-716-84278881.General

Profile

of

Company

企业概况Initially

established

inLanzhou,

Gansuin

1941,

now

SJ

is

located

in

Jingzhou,Hubei,

an

ancient

city.

After

70

years

of

development,

SJ

has

turned

intoaprofessional

manufacturer

ofpetroleumdrilling

and

production

equipment

froman

automobile-repairing

and

diesel-truck-making

factory

. Now

SJ

,covering

an

area

of

1.05M

squaremeters,

has

2693

employees,

andannual

sales

revenue

amounts

to

morethan

600M

USD.1941年建厂于

兰州；现位于荆州三国古城。经过70年发展，从一个从事汽车修理、柴油车制造的工厂已发展为石油钻采装备专业制造商。企业拥有2693名员工、占地105万平方米、年营业收入6亿多。Company

Profile

企业介绍Our

products,

mainly

used

for

drilling

and

production

operations,include

16

series

and

over

200

models,

all

of

which

fall

into

sixmajor

categories

which

are

drilling,

cementing,

workover,fracturing

equipments,

high

pressure

manifolds

and

offshoredrilling

and

production

equipment.

工厂产品主要用于钻井生产作业，包括16个系列200多种规格产品。覆盖六大项产品，包括钻井装备、固井装备、修井装备、压裂装备、海洋装备和高压流体控制产品Drilling,

CementingEquipments钻井—钻机、固井设备Workover,

Fracturing

Equipmen采油—修井机、压裂设备tOffshore

Equipment海洋石油钻采设备High

Pressure

Fluid

Control

Products高压流体控制产品Company

Profile企业介绍1.General

Profile

of

Company

企业概况-19

-2.Operation

Management

System

操作管理系统Operation

and

internal

control

based

on

ERP

system:

SAP

software,

including

sales,

manufacturing,

purchase,finance,

assets

management,

quality,

project

management,

customer

service,

human

resource

etc.

9

modules.

以ERP为基础平台的经营与内控体系：采用SAP

，包含销售、生产、采购、财务、资产管理、质量、项目管理、客户服务、人力资源九大模块Multiple

system

(CAD/CAPP/PDM/ERP)

integration

and

sharing多系统(CAD/CAPP/PDM/ERP)集成和共享管理和项目Internal

control

system:Overall

budget

management

and

project

management内控体系：全面管理Company

Profile

企业介绍3.

R&D

system研发系统“Five

Technical

Departments

and

One

special

technical

office”,

382

people

who

are：382人ligencedirectly

engaged

in

product

development.“五所一办”，直接从事产品研发Technique

transfer–independent

research

and

development–Cooperative

inintegration.

技术引进—自主研发—引智借脑InteractiveR&Dplatform:

Jingzhou-Beijing-Houston-Russia-Moscow-Stavanger.互动合作研发平台:荆州-

-休斯敦-俄罗斯Petroleum

Drilling

and

production

equipmentengineering

researchcenter石油钻采设备工程技术Research

Cooperation研发合作University

Cooperation大学院校合作Test

Base

Cooperation试验

合作Company

Profile企业介绍Company

Profile企业介绍3.R&D

system研发系统Oil

Drilling

and

production

equipment

engineering

research

center

石油钻采设备工程技术Engineering

CenterofPetroleum

Drilling

&ProductionEquipmentManagement

CommitteeInformation

centerMetering

&

inspectioncenterTreating

irons

dept.Electric

controldept.Material

technology

dept.R&D

dept.

for

drilling

&workover

equipmentScience

&

Technolody

OfficeSJ

ServaUS

LM

EngineeringCo.Machinery

Institute

oftzeUniversityDownhole

Operation

Companyof

Tuha

OilfieldDownhole

OperrationCompany

of

ChuanqingTechnical

CommitteeR&D

dept.

for

cementing

&fracturing

equipmentState-of-the-art

engineering

and ysis

software

to

ensure

reliable

design

of

our

products采用最先进的工程

保证产品设计可靠SolidworksAUTOCAD

2010ANSYS3.

R&D

system研发系统Post

Doctor

workstation

博士后工作站PLM

3D

R&D

system

with

teamcenter

inside.

采用teamcenter为的PLM三维研发平台TeamcenterCompany

Profile企业介绍NewProductScientificAchievementSignificantProjectWorldLeadingWorldAdvancedPatents52

items60

items34

items2

items32

items136

itemsSeries

drilling

rigs

earned

‘China

Top

Brand’

award

系列钻机荣获中国名牌产品Big

Easy

drilling

rigs

earned

‘National

New

Product’

award

in

2008,

and

obtained

national

invention

pate

s“快移快装钻机”获2008年度“国家级新产品”Responsible

for

“863

National

Plan”

and

National

Technology

Significant

Project.负责“863国家计划”及国家重要项目Company

Profile3.R&D

system研发系统技术：R&D

system

研发系统SJ

possessed

some

unique

coretechnologies

as

follows:

工厂拥有了一些特色及Drilling

Equipment:

Fast

movement

fastinstallation,

low

temperature

technology钻井设备：快移快装技术，低温技术.Cementing

Equipment:

Automatic

mixing

technology固井设备：自动混浆技术Workover

Equipment:

Highly

efficiency,

environmental

protection修井机设备：高效移

业技术、环保技术Fracturing

Equipment:

Pump

design

and

manufacturing

process,

packagingtechnology压裂设备：泵设计及制造技术、成套技术Offshore

Equipment:

Integration

technology

for

offshore

drilling

rig,

workover

rig,cementing

and

fracturing

equipment海洋石油设备：集成技术High

Pressure

Manifold:

Material

and

process

technology高压管汇：材料及加工技术Company

ProfileDual

Registration

of

API

Q1/ISO9001

by

APIISO9001和API质量体系双认证4.Quality

Assurance

质量保证体系CertificationsCompany

ProfileQuality

AssuranceCertificationsAuthorized

to

use

API

monogram

on

products

under

API

4F,

6A,

7K,

8C,

11E

and16CAPI

4F,6A,7K,8C,11E及16C产品被

使用API会标Company

Profile质量保证体系Quality

Assurance

质量保证体系Certifications3C

certification.

(China

Compulsory

Certification)国家3C认证The

drilling

rig

is

certified

of

GOST

and

RTN(Russia)钻机通过GOST和RTN认证Mobile

rig

is

registered

in

Canada,

Complying

with

CMVSS移动钻机在，符合CMVSS标准Company

ProfileQuality

Assurance质量保证体系Measuring

and

InspectionLab计量检测Certified

by

(CNAS);

CMA+CAL认量认证+认证Material

Test,

Measures

and

gauges

calibration,

NDT

etc.材料试验、测量及仪表校正、无损探伤等。Company

Profilenel专业

:Inspection

equipment仪器设备:Lab

area

面积:Test

yard

area试验场地面积:142175

sets2680

square

meter(m2)39000

square

meter(m2)Capacity:

NDT,

chemicaland

mechanicinspection,precision

measure,measure

calibration

etc.拥有能力：无损检测、理化分析、精密测量、计量校准3D

geometryinspection

machine三坐标测量仪Ray

inspection射线探伤Tensile

test拉伸试验ysisSpectral光谱分析Measurecalibration量具校准Company

Profile4.Quality

Assurance

质量保证体系500T

cylinder

test

stand

油缸试验台100m2

drawworks

test

stand

绞车试验台4.Quality

Assurance

质量控制Test

units

for

main

components

of

drilling

and

workover

equipment钻修设备主要部件的试验装置50m2

gear

box

teststand

齿轮箱试验台Mast

load

test井架载荷试验Mast

stresstest

井架应力试验Drawworks

dynamic

test绞车动平衡试验Company

Profile4.Quality

Assurance

质量控制Complete

unit

commissioning

yard

整机联机试验场Cementing

unit

test

yard:

12

units,140MPa

水泥车试验场：12台，140MPaDrilling

and

Workover

rig

test

yard:

750t

钻修设备试验场：750tCompany

Profile700MPa

manifold

pressure

test

room管汇件压力4350HP

pump

load

test

stand泵载荷试验台High

pressuretest

roomfor

cementing

&fracturing

units

固井压裂设备高压Commissioning

yard

for

cementing

&fracturing

equipment

固压设备联机试验场Company

Profile4.Quality

Assurance

质量控制Test

units

for

main

components

of

cementing

&

fracturing

equipment固压设备主要部件的试验装置DNV

qualifieds4.

Quality

Assurance

质量控制Quality

management

system

质量控制体系sStrictly

carry

out

the

current

quality

management

system严格执行现有质量管理体系文件The

project

team

will

establish

special

quality

control

plan项目组制定专门的质量控制方案Strict

qualification

review

procedures

of

welders

(Welders

must

have

DNV

.)严格的焊工资格审核程序（焊工必须具有DNV

）Project

manager

has

a

right

to

authorize

that

quality

control nel

have

suspend

product

rights.项目经理

质控

暂停产品生产Inspection

results

will

be

informed

to

customer

and

third

party

supervisor将检验结果告知客户和第

监造Company

Profile4.Quality

Assurance

质量控制Total

Quality

Control

covers

from

material

procurement,

machining

tools,

parts

machining

and

assembling,tests,

logistic

etc.

Our

products

have

been

certified

by

third

parties,

including

DNV,

Llodys,

M.D.P,

ABS,CCS,

Kemble,

etc.工厂的整套质量控制系统涵盖材料采购、部件机加工和总装、物流等，工厂产品全部经第

机构认证，如DNV、

Llodys、M.D.P、ABS、CCS、Kemble等。Company

Profile5.

Manufacturing

Capabilities

加工能力SINOPEC

manufacturing

base

of

oil

and

gas

development

equipment;油气开采设备的生产

；Drawworks,

plunger

pump,

structural

parts,

high

pressure

manifold

etc.

seven

production

lines;绞车、柱塞泵、结构件、高压管汇等七条生产线；Having

machining

equipment

600sets,

including

180

sets

large

scale

CNC

equipment;拥有600台机加工设备，包括

台大型

C设备；Drilling

&

workover

rigs

test

yard

and

the

largest

cementing

&

fracturing

equipment

test

yard

and

waterpressure

test

center

in

Asia.钻修设备试验场和最大的固压设备试验场，以及亚洲水压试验中心Company

ProfileProduction

capabilities：生产能力：Drilling

and

Workover

equipment

钻修设备:260setsCementingand

fracturing

equipment

固压设备:300

setsService

pump

泵类:700

nosHigh

pressure

manifolds

高压管汇:135000

pcs5.

Manufacturing

Capabilities

加工能力Company

Profile27000

m2

area

workshop27000

m2

作业工间Max.

Piece

inhouseWelders

焊工:DNV

certified

welder

DNV认证的焊工：45All

position

welding

qualified

welder

具有定位焊资质的焊工：6Dimensions

尺寸：60×10×8m

Pressure

vesselwelding s

具有压力容器焊接资质的焊工：Weight

重量：75t 13

people5.

Manufacturing

Capabilities

加工能力StructureProduction

Line

结构件生产线Company

Profile5.

Manufacturing

Capabilities

加工能力Drawworks

production

line

绞车生产线400sets

per

year

每年生产400150HP~2000HPMechanic,

DC,

AC

机械式、Cylinder

production

line

油缸生产线5000

pieces

per

year

每年生产5000件Max.cylinder

diameter

最大缸径:400mmMax.

length

of

single

stage

cylinder

单节油缸最大长度:5mCompany

ProfilePump

Production

Line

泵生产线700

sets

per

year

每年700套200HP~3000HP

plunger

pump

200HP~3000HP柱塞泵500HP

and

800HP

Piston

pump

500HP和800HP活塞泵Company

Profile4.

Manufacturing

Capabilities

加工能力High

pressure

Fuild

Control

Products

production

line高压流体控制产品生产线135000

pieces

per

year

每年生产135000件1~4

in,15~140MPaCompany

Profile5.

Manufacturing

Capabilities

加工能力Precision

Machining

精密加工Precision

machining

center

精密加工中心Gear

production

line

齿轮生产线Company

Profile5.

Manufacturing

Capabilities

生产能力Heat

treatment

production

line

热处理生产线Dacromet

Surface

Treatment

productionline表面处理生产线Shot

Blasting

Spray

喷丸Spray

paint,

paint

production

line

喷漆生产线Electric

produsembly

production

line

电器产品总装生产线Company

Profile5.

ManufacturingCapabilities

生产能力sHSE/HSSE

Management

System

HSE/HSSE管理体系HSSE

Management

SystemHSSE管理体系Safety,

environmental

and

health

management

system

established

in

2003SJ/HSE:

2003

Safety,environment

and

healthmanagement

manual

issued;Qingdao

sinochemsunshine

authentication

center

qualified

in

20032003年建立了HSE管理体系

SJ/HSE:

2003年发布HSE管理手册

2003年青岛中化阳光认证中心Management

Manual,

1set管理手册1套s

36Procedure程序文件36OperationControl运行控制文件47s

47HSE

plan

andoperationguide

40HSE计划书和作业指导书40Company

Profile6.

HSE/HSSE

Management

System

HSE/HSSE管理体系2. HSSE

Management

HSSE管理sStrictly

carry

out

thecurrent

HSE

management

system严格执行现有HSE管理体系文件The

project

team

will

establish

specialHSE

control

plan项目组制定专门的HSE控制方案Projectmanager

has

a

right

toauthorize

that

HSE

supervisor

have

suspend

product

rights项目经理

HSE监造

暂停产品生产Establish

site

HSE

supervision

office成立现场HSE监理HSEobjective:

Prohibit

injuryaccidents,

serious

injury,

death,serious

traffic

accidents

abovesecondary

responsibility,

no

newoccupational

diseases,

no

seriousenvironment

pollution

accidents.HSE方针：

受伤事故、严重伤亡、严重交通事故，无新增职业疾病、无严重环境污染事故Company

ProfileAfter

sale

serviceChina：20

service

station,3

officesspecial

for

offshore

oilfield

国内：20个服务站点，3个办事处Service

station：Dubai,US,CANADA,

Russia,

Indonesia,Kazakhstan；

服务站点：迪拜。、

、俄罗斯、

、、Part

Warehouse:

US,

Canada,

Russia,Indonesia,拿大、俄罗斯、,

Dubai仓库：

、加、迪拜Market

&

Service市场及服务Service

philosophy服务理念:Repair

,ClaimSecond先修保运转，后理份责任Company

Profile3.532.521.510.50200820092010Industrial

injury

tendency

chartSafety

Records

for

the

Past

Three

YearsDeath

toll0Number

of

injuries5Total

recordable

injuries5Lost-time

days327

daysRelevant

lost

workhours2616

work

hoursIncident

frequency

for

the

past

3

years2008-2010

Total

hours11193019

workhours2008-2010

incidentsoccurred5

times,

injuryrate=0.936/1000sIncidentfrequency=5/11193019*200000=0.09/200,000manhours6.HSE/HSSE

Management

System

HSE/HSSE

管理系统6.2

HSSE

ManagementCompany

ProfileCompany

Profile6.HSE/QHSE

Management

System

HSE/QHSE

管理系统6.3

HSSE

ManagementSJ

has

gradually

established

and

been

optimizin

erseas

security,

crisis

management,

riskassessment

and

HSSE

education

of

international

travelers,

as

well

as

periodic

training

on

overseasservice

nel.For

critical

parts,

we

choose

to

use

well-known

brand

products

in

the

worldmarket,

and

the

relevant

delivery

time

isstrictly

controlled.

For

significantproducts,

we

will

send

supervisors

tocontrol

the

quality

and

delivery

time.Company

ProfileProcurement

DepartmentDesignProcessQualityinspectionDesignOursourcingTechnollogycapacityCorporatereputationSales

recordQAAfter

salesserviceHSEmanagementQualified

r