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1、SUPPLIER AUDIT CHECKLISTRating:NA=Not Applicable, NI=Needs Improvement, AD=Adequate, ER=Exceeds Requirements Page 2 of _AQUALITY MANAGEMENTCompliance RatingFullore(FS)Degree of ImplementationWeightedScoreYesNoNANoneNIADERA-1The QA organizations responsibilities are clearly defined in writing , refle

2、cted in a Quality Manual and has clear authority to withhold items not meeting acceptable quality standards.品质保证组织的职责以书面形式明确定义 ,并反 映在品质手册中; 品质保证组织有权停止不符合质量标准的项目。04689A-2There is QA Manual and revision history reveals continuous update and review within the year. 品质保证手册和历史版本能体现出一年内的持续更新和评审。03456789A-

3、3The QA organization operates a defect prevention program that includes defect analysis and the generation of improvement actions品质保证组织推行包括了缺陷分析和改善行动的缺陷预防计划2006820A-4li f l l fiThe QA organization prepares and issues periodic reports and maintains records relative to process control and outgoing ins

4、pection yields, top quality problems and its counter measures, customer complaints and defect rates in Partsli f l l fi程控制、出货检验、主要的品质问题和对策 、客户投诉、PPM不良率相关的记录2006820A-5Qua ty per ormance targets are c ear y de ned and continuously developed and monitored for improvements质量目标明确定义并持续提高 ,并为改善而监控。2006820T

5、OTAL RATINGBPROCUREMENT CONTROLB-1There is a procedure and records to show that there is an adequate supplier qualification process.有程序文件和记录表明存在适当的供应商评估过程。2006820B-2An Approved Vendor List (AVL) is available and properly controlled and has system in place to prevent unauthorized purchase from unappr

6、oved sources. 有完全受控的AVL ,并有系统防止未经授权从非合格供应商处采购的行为。2006820B-3There is a procedure and records available showing an adequate supplier rating system.有程序文件和记录表明存在适当的供应商分级系统 。2006820B-4There is a system for supplier corrective action requests and there are records to show that supplier responses are analy

7、zed and closely monitored.有系统支持供应商改善行动要求并有记录表明对供应商的反馈进行了分析和有效监控 。04689TOTAL RATING5CINCOMING MATERIAL CONTROLC-1A legitimate and formalised receiving inspection is available that checks incoming shipments to purchase order requirements, reference quality specifications, and applicable drawings.有合理和规

8、范的来料检验 ,根据定单要求、相关 质量规范和图纸对来料进行检查 。2006820SUPPLIER AUDIT CHECKLISTPage 4 of _Rating:NA=Not Applicable, NI=Needs Improvement, AD=Adequate,Page 4 of _SUPPLIER AUDIT CHECKLISTRating:NA=Not Applicable, NI=Needs Improvement, AD=Adequate, ER=Exceeds Requirements Page 3 of _INCOMING MATERIAL CONTROLComplian

9、ce RatingFullore(FS)Degree of ImplementationWeightedScoreCYesNoNANoneNIADERC-2Required inspection and test are being done including use of appropriate equipments and instruments.要求的检验和测试已严格执行 ,包括使用适当的仪器和设备。2508222325C-3Inspected material is adequately identified as to acceptance or rejection and tra

10、ceable to receiving inspection report.检验过的物料状态 (接收/拒收) 能明确区分并能追溯到检验报告。20068 1018 20C-4Controls are adequate to prevent entry of uninspected stock and/or rejected material into stock.有充分的控制措施防止未经检验或拒收的物料进入库房。03456789C-5There are records available to indicate that incoming material quality performance

11、 is being measured and analyzed and evidence showing actions are being taken to continuously improve performance.有记录证明来料的质量表现已经过测量和分析 , 并有证据证明已采取持续改善表现的行动 。2006820C-6Receiving inspection personnel have QA controlled instructions defining characteristics, equipment and methods used during inspection.

12、检验员有受控的作业指导书指导 ,指导书内容包括了检验的项目 、设备和方法。03456789TOTAL RATINGDNON-CONFORMING MATERIALCONTROLD-1There is an adequate system to ensure proper control of parts failed or rejected in production including re-inspection or re-testing of reworked parts.有适当的系统确保生产中的失效和拒收品完全受控,包括对返工品的重新检验和测试。2006820D-2Non-confor

13、ming materials found in Production are verified, analyzed and improvement actions are generated on a continuous basis.在生产中发现的不合格物料经过确认 、分析并在持续的基础上推进改善活动。2006820D-3Non-conforming materials are properly identified and segregated from good material.不合格物料能明确区分并与合格物料隔离 。2006820D-4Adequate controls are in

14、 place to prevent unauthorize use of sensitive or critical non-conforming raw materials.有充分的控制措施防止未经授权而使用敏感或重要的不合格原材料。2006820D-5Use of non-conforming material is documented under a formal waiver or concession system and covered by a formal procedure.对不合格物料的使用必须按规范的程序取得让步接收的正式文件。2006820D-6There is a

15、Material Review Board or equivalent body that regularly meets to make dispositions on non- conforming materials.有物料评审会议或相当的实体有规律的处理不合格物料。04689D-7There is a system in-place to ensure product records traceability that will facilitate problem evaluation and corrective actions.有系统保证产品记录的可追溯性便于问题的评估和改善。3

16、00821262830TOTAL RATINGIN PROCESS CONTROLCompliance RatingFullore(FS)Degree of ImplementationWeightedScoreEYesNoNANoneNIADERE-1Manufacturing or QC personnel have available at each operations up to date instructions that are dated and identifies the characteristics to be monitored by sample size, fre

17、quency and method.制造和检验人员的所有操作均有最新的作业指导 书,作业指导书有时间规定并明确了项目和监控的抽样数、频次和方法。300821262830E-2There is a Process Quality Control Plan that shows the complete process, critical inspection points, frequency, type of records, responsibility, test and production equipment.有过程控制计划标明所有的过程 、关键检验点、 频次、记录种类、职责、测试和生

18、产设备。2006820E-3The system has batch records, tags, stamps, travellers, to control and indicate the inspection or process status during work-in-process.系统中有批次记录 、标签、 图章、传送器等控制和标识生产中的检验和过程状态 。2006820E-4率In-process control data is recorded and maintained to quantify defect rates for critical processes.率

19、在线控制数据有记录并用于计算关键工序的缺陷。2006820E-5In-process quality defect rates are in general within normal acceptable limits indicative of a stable and consistent quality products and processes.在线缺陷率一般在正常可接受范围内并能体现产品和过程的稳定和一致。400202428323640E-6Reworks and scrap rates are tracked, identifies causal factors and has

20、 in place corrective action procedures to continually monitor progress跟踪返工和清线的比例 ,确定产生原因并有适当的改善程序持续监控和推进。2006820TOTAL RATINGFSTATISTICAL PROCESS CONTROLF-1There are procedures and records available to indicate that a company-wide SPC program is adequately and effectively being implemented to ensure

21、consistent and reliable products.有程序和记录证明全公司范围的 SPC技术运用充分和有效的实施 ,从而确保产品的一致和可靠。2006820F-2Critical part and process parameters are being identified and appropriate statistical charts are being used to monitor and control process variations.明确了关键部件和过程的参数并通过适当的统计图表监控过程变化。2508222325F-3Written plans for i

22、mprovement are being generated to reduce sources of variation.已制定针对减少变化诱因的书面改善计划 。2006820F-4Out-of-control conditions (including data points outside the normal distribution that are within specification limits) are being noted on charts and documented corrective action is taken to bring the process

23、back into control.失控的情况 (包括参数未超限但分布异常 ) 在图 中明确标注,并有文件化的改善措施使过程恢复 受控状态。2006820SUPPLIER AUDIT CHECKLISTRating: NS=Not Satisfactory, NI=Needs Improvement, AD=Adequate, ER=Exceeds RequirementsPage 5 of _Compliance RatingFullDegree of ImplementationWeightedFSTATISTICAL PROCESS CONTROLYesNoNAore(FS)NoneNI

24、ADERScoreF-5Machine or process capability studies (Cpk) are being conducted on a regular basis using 1.33 Cpk or better as minimum target.定期进行设备或过程能力 (Cpk)进行分析,使用1.33或更好的指标作为最低目标。2006820F-6Supplier can provide continuous parametric statistical data as requested on a periodic or lot/batch basis that

25、will show that the parts were produced under stable or statistically controlled process conditions.供应商能按要求提供连续的参数统计数据 ,定期 或按批次的数据表明部件的生产处于稳定或统计受控的过程状态下。2508222325F-7SPC and Process Capability Studies records are available including demographic list of all Critical Parameters of a complete process an

26、d showing Cpk values updated regularly.能提供统计过程控制和过程能力分析记录 ,包括 一个完整过程中所有关键参数的清单和 Cpk值的定期更新。2006820TOTAL RATINGGSPECIFICATION ASSURANCE AND RELIABILITY TESTINGG-1The required tests or inspections are being done under required conditions and has in-house capability or equipments to perform such tests o

27、r inspections.要求的测试和检验均在规定的条件下实施 ,有能力和设备实施要求的测试和检验 。300821262830G-2A reliability test plan per product is available and adequate to meet Avansyss requirements.有每一产品的可靠性试验计划 ,计划满足安圣要求。3008212628 30G-3Component reliability test data is available upon request and historical test performance data shows

28、a highly stable process and component design.可提供按要求实施的元器件可靠性测试数据 ,历史测试表现表明过程和元器件设计的高度稳定性 。2006820G-4Reliability test failures are analyzed and permanent corrective actions are generated to improve process and/or component design.可靠性测试失效样品经过了分析并据此进行了持久的改善活动改进过程或元器件设计 。2508222325TOTAL RATINGHCALIBRATI

29、ON CONTROLH-1There is a procedure for instrument and equipment calibration to ensure product and process parametric measurement accuracy.有仪器和设备的校准程序确保产品和过程参数测量的准确性。2006820H-2Gages and test equipment out of calibration are segregated, and controlled to preclude their use. 超过计量精度要求的量具和测试设备进行隔离 ,有控制措施防

30、止其使用。04689H-3Gages and test equipment have stickers affixed or equivalent method, indicating last date of calibration and due date of calibration量具和测试设备有标签或其他方法标识其上次校准日期和下次应校准的日期。03456789H-4Gages and test equipment are calibrated against measuring standards traceable to local or foreign recognized c

31、alibration agency and certified documents are kept on file.量具和测试设备的校验标准可溯源到国家和国际 认可的机构,鉴定文件归档保存。2006820SUPPLIER AUDIT CHECKLISTRating: NS=Not Satisfactory, NI=Needs Improvement, AD=Adequate, ER=Exceeds Requirements Page 6 of _HCALIBRATION CONTROLCompliance RatingFullore(FS)Degree of ImplementationWe

32、ightedScoreYesNoNANoneNIADERH-5There is adequate calibration recall system including instruments and equipment masterlists that are under document control and showing current calibration status of each instrument and/or equipment.有校准反馈系统 ,包括受控并标明所有仪器设备 校准状态的仪器和设备总台帐 。2006820H-6Both internal and exte

33、rnal calibration records including those done by a third party are available and maintained for records traceability and control. 可提供内部和外部包括第三方的校准记录 ,记录 的管理受控并可追溯。2006818 20H-7All golden samples or reference test or inspection standards are controlled and under periodic check or maintenance.所有的校准样品

34、、测试检验标准受控并定期检查和维护。03456789TOTAL RATINGIFINAL INSPECTIONI-1General procedure for Final Inspection is available including specific test or inspection instructions. 可提供通用的最终检验程序包括特性测试或检验的操作指导。2508222325I-2品Final inspection reports are maintained, included in the shipments as required and traceable both

35、 to the inspector and lot inspected currently in storage or already shipped.品最终检验报告合理保存 ,包括出货时要求的 ,可 追溯到检验者和目前在库的检验批次及已出货产。2006818 20I-3There is a system to control low-yield lots, including customer notification when shipped and related reliability test data is available upon request.有系统对低合格率批次进行控制

36、 ,包括发运后对 客户的通知和按要求提供相关可靠性测试数据 。2006818 20I-4A procedure to retrieve defective lots that may have been shipped, which includes notification to customer is available.有对已发运的缺陷批次物料召回的程序 ,可提供发给客户的通知。2006818 20I-5h i t f t t tiAQL used at Final Inspection prior to customer shipments are equal h i t f t t

37、tiElectrical Parameters - 0.10%Mechanical Parameters- 0.25%在向客户出货前最终检验的AQL等于或优于以下要求:电性能参数:0.10%机械性能参数:0.25%15 04689I-6T ere s a sys em or documen s/records re en on and are kept to a minimum number of years.有文件/记录的保存系统 ,对文件/记录有最小保存年限。04689TOTAL RATINGJTOOLING PREVENTIVEMAINTENANCEJ-1There is section

38、 within the organization who is responsible for the preventive maintenance of all toolings in the plant.在组织中有专门负责模具预防性维护的部门 。04689J-2There is a procedure in place to properly maintain all toolings and the update of related drawings. 有适当维护所有模具并更新相关图纸的程序 。2006816 1820SUPPLIER AUDIT CHECKLISTRating: NS

39、=Not Satisfactory, NI=Needs Improvement, AD=Adequate, ER=Exceeds Requirements Page 7 of _JTOOLING PREVENTIVEMAINTENANCECompliance RatingFullore(FS)Degree of ImplementationWeightedScoreYesNoNANoneNIADERJ-3There is a designated area for the proper storage and arrangement of toolings03456789有指定的场所对模具进行

40、恰当的保存和管理 。J-4There is a system of identification or labeling of toolings.有模具标识或标签系统。03456789J-5There is a system of monitoring tool life such as number of shots of a tool and the frequency of repair for preventive maintenance scheduling.有模具生命周期监控系统 ,如模具的工作次数和维修频次等来进行预防性的维护安排 。20 06820TOTAL RATING5KD

41、RAWING AND CHANGE CONTROLK-1Adequate controls are in effect to assureapplicable engineering drawings, change notices and specifications are in use by production and quality at the time and place of operation.有效运用适当的控制方式确保生产和品质部门的工作场所适时的使用有效的工程图纸 、更改通知和 规范。20 06820K-2The system prevents the use of ma

42、rked up, obsolete, or illegible specifications or drawings系统可防止经涂改的 、作废的和难以辨认的规范和图纸的使用。2006820K-3The revisions to drawings, specifications, and procedures are recorded so as to maintain history files, and the department responsible for this activity is identified.图纸、规范和程序的修改有记录 ,可保证文件的历史连续性,有明确的责任部门

43、负责此工作。20 06820K-4There is a procedure for Customer Product or Process Change Notice (PCN) involving major or critical changes related to the following: (a) Specification or Design changes, (b) Raw material change, ( c) Change in manufacturing site/Product transfers, (d) Product Obsolescence, (5) Cha

44、nge in testing and/or process assembly or technology.有向客户通报产品和过程更改的程序包括与下列相关的主要和关键变化: (a)规格和设计更改;(b)原材料的变化;(c)生产场地的变化或产品转移;(d)产品停产;(e)测试或组装过程或技术的变化。3008212628 30TOTAL RATING0LCONTINUOUS IMPROVEMENTMANAGEMENTL-1t i t l t it fA continuous improvement plan is developed regularly to promote organization

45、al commitment to continuously improve quality and productivity and with the aim to further t i t l t it f有规律的推行持续改善计划促进组织持续的改善质量和生产能力,从而达到提高内外部客户满意度 的目的。2006820L-2Documen ed n erna sys em aud s are per ormed periodically by qualified auditors to assess compliance with the quality system, and results

46、 are reported and reviewed by management.定期由有资格的内审员实施文件化的内部系统审核 , 评估体系的符合性 ,结果向管理层汇报和回顾。2006820SUPPLIER AUDIT CHECKLISTRating: NS=Not Satisfactory, NI=Needs Improvement, AD=Adequate, ER=Exceeds Requirements Page 8 of _LCONTINUOUS IMPROVEMENTMANAGEMENTCompliance RatingFullore(FS)Degree of Implementat

47、ionWeightedScoreYesNoNANoneNIADERL-3There is a system in place to resolve customer complaints or a measurement of customer satisfaction and has set goals for continuous improvement有客户投诉处理系统或其他方法评估客户满意度 ,2508222325RATING 75TOTALRATING 75TOTAL对此有持续改善的目标。L-4There is a company wide people involvement su

48、ch as small group activities, cross-functional teams, suggestion systems, that gear towards continuous quality improvements.有公司所有员工可参与的活动推进持续的质量改善:如小组活动、跨部门小组、建议系统等。03456789MTRAINING AND EDUCATIONM-1A training program is in place to train new hires or contractuals which identifies the resources requ

49、ired as well as the screening and qualification process involved.有培训程序对新员工实施培训确保其资格满足要求,其中包括了筛选和评价过程。2006816 1820M-2Regular production personnel are given re-training or re-orientations on a regular basis.正式的生产员工可受到有规律的再培训 。2006816 1820M-3There is a company wide training program to upgrade the skill

50、s of employees.有全公司范围的培训计划提高雇员的技能 。04689M4There exist a program for operator certification and disqualification (re-training).有评价操作人员资格和不合格再培训的程序 。2006816 1820TOTAL RATING5NGENERAL HOUSEKEEPING, HANDLING, STORAGE, AND PACKAGINGN-1The surrounding area around the plant, offices, production area, stora

51、ge/warehouse, and other areas within the plant are clean and orderly.工厂附近区域 、办公室、生产区域、库房和厂内其他区域的环境整齐干净。20 06816 1820N-2All machines/equipment and immediate work area are regularly cleaned.所有的机器/设备和直接生产场所定期清扫 。03456789N-3Proper equipment or method is being used in the handling and transit of raw mate

52、rial, work-in- process or finished goods.使用适当的设备或方法操作和运输物料 、半成品和成品。15 04689N-4There is a procedure in place in the receipt and issuance of stored materials that ensure First-In- First-Out (FIFO) compliance在库房物料的接收和发放方面 ,有明确的程序确保先进先出。20 06816 1820N-5Packaging methods being used ensures prevention fro

53、m damage, deterioration, and against corrosion. 使用的包装方法能防止损坏 、变质和腐蚀。04689N-6There exist packaging instructions for each product that vary in dimensions, content per container, and packaging requirements.包装操作指导对每一产品不同尺寸 、不同容量和不同要求均有说明。04689SUPPLIER AUDIT CHECKLISTRating: NS=Not Satisfactory, NI=Needs

54、 Improvement, AD=Adequate, ER=Exceeds Requirements Page 9 of _NGENERAL HOUSEKEEPING, HANDLING, STORAGE, AND PACKAGINGCompliance RatingFullore(FS)Degree of ImplementationWeightedScoreYesNoNANoneNIADERN-7Packaging tests are conducted to verify effectiveness of packaging method used.进行包装实验确认使用包装方法的有效性

55、。04689N-8There is an adequate system to ensure proper storage and handling of sensitive materials to temperatureand/or humidity.有适当的系统确保潮湿或温度敏感器件的合理使用和存储。300820262830N-9There is a written procedure that clearly defines shelf-life control and system to ensure compliance. 有书面程序明确规定存储期限控制和确保执行的系统。20068

56、16 1820N-10ESD controls when applicable are required in all areas of operation and involves the use of wrist straps, grounded work tables, anti-static packaging materials, ESD warning signs.在所有应用静电敏感器件的操作区域均有静电控制要求,包括使用防静电腕带 、接地工作台、防静 电包装物料、防静电警示标志等。04689N-11In an ESD controlled environment, a proce

57、dure is in place that covers ESD Audit that verifies, measures, and checks ESD generating materials resistivity/ continuity of wrist straps, grounding of worktables and equipments, and working condition of ESD control devices.在静电控制区域 ,有静电稽查程序包括静电确认 、测量、检查可产生静电物料的阻抗系数 、防静电腕 带、工作台和设备的接地 ,和对静电敏感器件的使用条件

58、等。04689TOTAL RATINGOTOTAL PRODUCTIVE MAINTENANCEO-1There exist a formal procedure for the preventive maintenance of each major production equipments and critical parts.有正式的程序对每一重要设备和关键部件进行预防性维护300820262830O-2A Master Preventive Maintenance Schedule is available and strictly implemented to all production equipment and parts.有总的预防性维护计划并按严格计划对所有生产设备和部件实施维护04689O-3A Maintenance Checklist is available for each major production equipment and updated regularly.每一主要设备均有维护查检表并例行更新04689O-4There is a system in place to ensure that preventive maintenance activities are being

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