吉利设备说明书uir技术培训bosch rexroth

1、6000 UIR 培训ch Rexroth PSQ 6000UIR 自适应系统培训Electric Drives and Controls1sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UI 调整的功能过程参数使用:1.) 初级或者次级电流和2.) 电极的电压降= 焊钳臂的次级电压电流次级电压= 焊接时的动态电阻

2、是由过程参数电流和电压计算出来的 .= 计算出焊点的能量平衡i(t)r(t)Current /CurvesElectric Drives and Controls2sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UI 调整的功能电流电压实际电阻参考电阻Electric Drives and Controls3sby

3、ch RexroG, even and espelly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UI 调整的功能电极电压UI调节电流调节对电流和样本曲线时间发出指令实际电流值Electric Drives and Controls4sbych RexroG, even and espelly in cases of proprietary rights applicat

4、ions.We also retain soleer of disal, includings relating to copying, transmisand dissemination.电阻焊接如何工作电阻焊接只是众多金属连接方法的一个.在这个过程中能够,将一定数量的电流通过已经加压叠加在一起的两层或者多层金属组合, 在接触面上产生热量. 产生的总的热量可以通过下面的公式表示:Q=I2RtQ = 产生热量, 焦耳I = 焊接电流,R = 工件电阻, 欧姆t = 通电时间, 秒焊接电流(I)和通电时间(t)是由电阻焊接电源控制的. 工件的电阻(R)是焊接压力和使用的材质决定的.焊接电流或者时

5、间轻微的改变能够对焊接热量产生很大影响.Electric Drives and Controls5sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UI 调整的功能使用的调整特性:1.) 能量守恒:当焊接时间延长被开启,调节功能确保实际被焊接焊点的能量与样本焊点能量的关系是: E实际 = E样本2.) 飞溅补偿:发现

6、飞溅以后.金属液体的损失将会通过延长焊接时间来补偿.3.) 挠动的补偿:过程参数背离样本，引起了挠动，能被发现并且通过电流和时间的改变来补偿.变化值取决于挠动的类型.Electric Drives and Controls6sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 组成部分质量控制模块XQR6000传

7、感器电缆Electric Drives and Controls7sbych RexroG, even and espelly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 电压测量电缆的接线电缆高柔韧性的电缆变压器对于三核控制器XQR模块已经集成到主板上，电压检测线接到X3的6，7脚，8脚为Electric Drives and Controls8sbych Rex

8、roG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.控制器PSQ质量控制卡 X8A接线端子1，3LED指示灯Electric Drives and Controls9sbych RexroG, even and espe lly in cases of proprietary rights applications.We also re

9、tain soleer of disal, includings relating to copying, transmisand dissemination.COM通讯情况绿灯亮，数据处理模块CAN总线通讯正在运行红灯亮，数据处理模块CAN总线通讯出现故障RUN运行状况绿灯亮，模块工作没有错误红灯亮，模块运行出现错误UIR: 安装越近越好.电压检测点离焊钳电目的: 使得反馈信号的损失最小,得到更准确的接触电阻.安装传感器电缆远离次级动力电缆，最好沿着水管.传感器电缆:最大长度100m 螺旋状,线 2 x 0.75层的最大电缆长度: 大约1m没有当使用中介接头的时候, 端口或者柜子的接地排上.

10、线一定要连接.线可以接到UI板的接线Electric Drives and Controls10sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UI 调整的操作焊接一个合格的焊点电流 / 电压 / 电阻曲线样本调整电流和焊接时间改变实际曲线和样本曲线进行比较Electric Drives and Controls1

11、1sbych RexroG, even and espelly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UI 调整的操作1.确保修磨后的焊枪电阻稳定在CP6现场，通过251号程序进行电阻KSR模式下焊接优化焊接参数: 电流,时间和压力.消除飞溅并且完全保证良好的焊接质量.样本电阻曲线电阻曲线是由过程参数建立的.这将作为以后焊接的参考样本.UI调整开关打开激活所有相关程序

12、的调整功能.在焊接过程中使用UI调整和..确保焊接过程的稳定性并且为UIP和PSF设定限制。Electric Drives and Controls12sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR: 挠动的补偿不同的涂层焊点之间的分流板间装配不好胶水电极磨损不同的板厚焊接多层板焊接不同的压力

13、变化Electric Drives and Controls13sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 普通参数焊接参数编程和UIR使用同一个作当前控制器内所有程序的全局设置“Robot“模式选择用于自动工位Electric Drives and Controls14sbych Rex

14、roG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 编程参数为个别程序进行设定Electric Drives and Controls15sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retai

15、n soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 编程参数测量调整Electric Drives and Controls16sbych RexroG, even and espelly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面:

16、 测量参数黄色：没有激活绿色：已经激活焊接和飞溅计数测量Electric Drives and Controls17sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.监控状态调整状态检查飞溅的参数电阻减少的百分比黄色：没有/无效的样本曲线白色：有效的样本曲线UIR 用户界面 : 调整参数左侧显示绿色说明当前程序的UI

17、R功能已经启用焊接电流的限定调整Electric18sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.焊接时间延长的开启在焊接过程中调整开始的时间UIR 用户界面 :参数程序的开启功能右侧显示绿色说明Monitoring当前程序的能已经开启功Electric Drives and Controls19sbych Re

18、xroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 :参数功能可以对每一个监督参数分别激活.依靠过程可以适合不同的变量.通常PSF和 UIP是使用最多的鉴定依据Electric Drives and Controls20sbych RexroG, even and espe lly in cases of propr

19、ietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 :参数Upper Tol.当参数被开启以后, 参数实际值的点Desired Value将会与期望值和公差带一起显示。Cond. Tol. Low er Tol.Electric Drives and Controls21sbych RexroG, even and espe lly in cases of proprietary rights a

20、pplications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 焊接参数的设定飞溅临界点kA焊接合格临界点Electric Drives and Controls22sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, tra

21、nsmisand dissemination.焊接飞溅区域焊接完全合格焊接不合格区域UIR 焊接参数的设定飞溅临界点kA焊接不合格临界点Electric Drives and Controls23sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.焊接飞溅区域好的焊接参数 - KSR好的焊接参数 - UIR焊接不合格区

22、域UIR 焊接参数的设定焊接飞溅区域飞溅临界点KSR的电流增加取决于热量递增.没有飞溅kA焊接不合格临界点焊接不合格临界点Electric Drives and Controls24sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 焊接参数的设定飞溅临界点中的KSR参数，存在飞溅kA焊接不合格临界点Elect

23、ric Drives and Controls25sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.在UIR调整焊接不合格区域焊接飞溅区域UIR 焊接参数的设定由于UIR基于能量调整的原理（见第6页），在KSR阶段的前提下，参数设置尽量取接近下限的值在保证焊接质量飞溅临界点UIR调整过程中的焊接参数并且没有飞溅kA焊

24、接不合格临界点Electric Drives and Controls26sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.焊接不合格区域焊接飞溅区域UIR 用户界面 : 创建样本曲线在开启UIR之前打开图中通用设定中的测量、调整以及 UIR设定中的测量选项Electric Drives and Controls27

25、sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 创建样本曲线如果在KSR模式下焊接参数已经得到完全优化，然后就可以程序创建样本曲线.选择“Setup” 和“UI Setup” 界面中的“Recording Mode” 按钮.Electric Drives and Controls28sbych

26、 RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 创建样本曲线选择需要 线的控制器.电阻曲通过点击“Start recording”按钮激活模式.Electric Drives and Controls29sbych RexroG, even and espe lly in cases of propri

27、etary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 创建样本曲线时所需焊接的点数最少是一个完整的电极修磨循环.至25条曲线。少当所达到所需要的曲线数目时,停止.Electric Drives and Controls30sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retai

28、n soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 创建样本曲线如果焊接很稳定，电阻曲线形状几乎一致，可以用来作为样本曲线Electric Drives and Controls31sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmi

29、sand dissemination.UIR 用户界面 : 创建样本曲线任何不可接受的曲线可以被删除.删除当前曲线Electric Drives and Controls32sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.被选中的相关曲线显示红色UIR 用户界面 : 创建样本曲线也可以同时删除选择的多条曲线Elec

30、tric Drives and Controls33sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.有飞溅的曲线将被删除UIR 用户界面 : 创建样本曲线平均电阻曲线显示红色的,最大值和最小值的曲线同样被显示.如果显示出来平均电阻可以接受，就可以传送到控制器中作为所选程序的样本曲线.创建的样本曲线同样可以保存到PC

31、中.Electric Drives and Controls34sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 切换到调整模式当样本曲线被传送到控制器中，被选程序的调整就可以激活.显示出来的参数需要被设置Electric Drives and Controls35sbych RexroG, e

32、ven and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : UIR 曲线的观察“Diagnosis” 窗口和“PSQ”界面需要被选定才能看到UIR曲线当焊接时，实时的曲线将会在此处显示Electric Drives and Controls36sbych RexroG, even and espe lly in cases of pr

33、oprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : UIR 曲线的观察激活“Stop”按钮, 这可以使用条状按钮选择先前数次焊接的曲线图.Electric Drives and Controls37sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain solee

34、r of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : UIR 曲线的观察上一次焊接的曲线同样可以在“Programming”的“UIR Reference” 界面看到.曲线不会自动出现在这个界面，需要通过 “Actual curve-Timer”按钮从控制器中重新找回.Electric Drives and Controls38sbych RexroG, even and espelly in cases of proprietary rights applications.We als

35、o retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 控制器中UIR调整功能预览与检查预览首先查看哪些程序的UI测量激活可以通过预览功能来查看UIR的使用情况在控制器中往往有数个程序，Electric Drives and Controls39sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, in

36、cludings relating to copying, transmisand dissemination.UIR 用户界面 : 控制器中UIR调整功能预览与检查接着检查哪些程序的UI调整激活图中可以看到102号程序的UI功能未开启，接下来对照点表确认102号程序的应用情况Electric Drives and Controls40sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to

37、copying, transmisand dissemination.UIR 用户界面 : 控制器中UIR调整功能预览与检查可以通过屏幕上方的show filter键查看某一个控制器的点表点表总览，Electric Drives and Controls41sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用

38、户界面 : 控制器中UIR调整功能预览与检查可以通过屏幕上方的show filter键查看某一个控制器的点表点表总览，Electric Drives and Controls42sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 控制器中UIR调整功能预览与检查可以看到该控制器焊点列表中没有102

39、号程序的焊点信息， 该点已挪走；如列表中有102号程序，需要重新开启UI测量，需要向焊接确认是否曲线打开调整功能Electric Drives and Controls43sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 控制器中UIR调整功能预览与检查可以选择一定的时间范围6000中的LOG功

40、能，可以查看近期焊接故障的发生情况Electric Drives and Controls44sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 控制器中UIR调整功能预览与检查单击Filter Setting可以选择某一个控制器查看故障信息。对于下图，2590R01机器人21号程序 PSQ报错单

41、击Timer name或Prg，可以根据控制器名或程序号排序。Electric Drives and Controls45sbych RexroG, even and espelly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : 控制器中UIR调整功能预览与检查为了不影响生产，可以把该程序的UIR调整功能暂时关闭，在生产结束后联系相关焊接负责人。而不允许

42、将通用中的调整选项关闭。否则会将控制器中所有程序的调整功能禁用！not Allowed to turn offAllowed to turn offElectric Drives and Controls46sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.6000从中如何提取飞溅数据6000里面有一个飞溅整体预览页

43、面.在这个页面可以给客户显示飞溅一个全局预览在整条生产线上或者在个别控制器上, 在飞溅的发现和后来的避免方面有帮助.这个页面能以text文档形式输出并且倒入excel形式请注意,这功能只能应用在6000版本V1.23.0或者以后的版本.如果你想在焊点列表中的附加需求中看到数据，要确保将焊点列表先从控制器中提取出来。 下面详细介绍如何提取焊点列表47sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relati

44、ng to copying, transmisand dissemination.6000从中如何提取飞溅数据在提取飞溅数据之前要确保，焊点列表已经被提取出来。点击 add。48sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.Return to Icons6000从中如何提取飞溅数据选择Spot Table - T

45、imer.49sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.Return to Icons6000从中如何提取飞溅数据显示出焊点列表.50sbych RexroG, even and espe lly in cases of proprietary rights applications.We also reta

46、in soleer of disal, includings relating to copying, transmisand dissemination.Return to Icons6000从中如何提取飞溅数据6000中.在下拉式菜单, Function.Spot / Expul Overview (Ctrl+F3)51sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copyin

47、g, transmisand dissemination.6000从中如何提取飞溅数据显示左侧的页面.选择数据的类型,焊点名称或者程序号从下拉式菜单中选择日期和时间,这是这是所有外推数据的开始.从下拉式菜单中选择日期和时间,这是这是所有外推数据的结束.如果不管是否有飞溅显示所有程序或者焊点在此处打勾选择update显示数据Electric Drives and Controls52sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal,

48、includings relating to copying, transmisand dissemination.6000从中如何提取飞溅数据数据显示并且能根据要求通过此页面顶部的标题被分类.这些信息能被输出，并且显示在excel文档中进行次的%expul.数据是计算出的并且有图形和数字显示的Electric Drives and Controls53sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings rel

49、ating to copying, transmisand dissemination.6000从中如何提取飞溅数据54sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : PSF与UIP的设定Pros Stability（过程稳定性）这个结果数值是基于电压，电流和延长焊接时间计算出来.显示值涉及的

50、是样本曲线和实际曲线之间的差异. 实际曲线越偏离样本曲线，PSF值越低。过程稳定数值一般=100UIP（质量控制因子）这是建立在电阻,电压,电流和时间上的质量指标.焊接结束后，样本曲线的焊点会有一个UIP得分，通常为100。之后的焊点会基于能量基础上与样本焊点进行比较。得分越高说明焊点能量有过剩，得分越低则有弱焊或虚焊的可能。在设定PSF及UIP公差带并启用这两个功能前，首先要确保修磨电阻的稳定。请看下面的举例Electric Drives and Controls55sbych RexroG, even and espe lly in cases of proprietary rights

51、applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : PSF与UIP的设定左图232600R01机器人2014.7.1日16:35分的一次修磨，修磨电阻35微欧超出了公差带，右图为17:30分的一次修磨，修磨电阻68微欧，在公差带内。Electric Drives and Controls56sbych RexroG, even and espe lly in cases of proprietary rights app

52、lications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : PSF与UIP的设定可以看到17:08分，在两次修磨之间的焊点有UIP超出公差的情况。建议选择修磨稳定的程序打开PSF和UIP功能Electric Drives and Controls57sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain sol

53、eer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : PSF与UIP的设定在UIP和PSF超出公差带时，才能继续生产。CH控制器会实警，点焊接已完成。后续需要人工复位Electric Drives and Controls58sbych RexroG, even and espelly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to c

54、opying, transmisand dissemination.UIR 用户界面 : PSF与UIP的设定not Allowed to turn off为了不影响生产，可以把该程序的UIR功能暂时关闭，在生产结束后联系相关焊接负责人。而不允许将通用中的选项关闭。否则会将控制器中所有程序的功能禁用！Allowed to turn offElectric Drives and Controls59sbych RexroG, even and espe lly in cases of proprietary rights applications.We also retain soleer of disal, includings relating to copying, transmisand dissemination.UIR 用户界面 : PSF与UIP的设定现场很多程序的UIP及PSF是由于样本曲线与实际曲线差异过大造