东风小康物流-sps实施方法简介

1、SPS内部区域布局2430m2ENGINECHASSISDOORTRIMGASPS概述SPS介绍SPS(Set Parts Supply)通过看板、按灯等形式将生产零件拉动至SPS配载操作区，操作人员根据系统输出的配料信息，将一台车份的零件配载到相应的料车上，按需求时间送至生产线指定工位投入，料车在线随对应生产车辆同步行进，配料车内零件全部装配完毕后，在指定工位撤出。Materials are pulled through Kanban, Andon or other systems to SPS area, where operators will load them on related

2、carts per set information generated from the system and supplied them to the designated area on line within demand window time. The cars will travel with the cars to be built till the completion of assembly process and be retrieved at the designated workstation.NS2 SPS件选择及配载* 除标准件、本地供应商排序直送零件和特殊大件外的

3、零件 Parts except standard parts, local JIT parts and specific big parts.* SPS零件按单车用量配载上线 SPS parts will be kitted and supplied to line based on consumption per vehicle.SPS操作流程1.车辆经过扫描点触发配料信息4.MAS系统根据点亮物料灯6.物料全部拣取完毕后将料车送到待发区8.在上料处扫描配载单和当前在线车辆信息一致后上线5.根据亮灯和标签数量拣取对应物料7.送料人员用DOLLY将料车送到线旁9.在线运行2.MELOS输出并打

4、印配载单3.操作人员扫描配载单车辆条形码11.将空料车送回配载区10.在出料口将空料车下线SPS配料人员进行下一循环配料SPS料车在线循环关键点为了防止物料的错误配载，在步骤3和步骤8设置了防错的扫描确认，如果出现不附，系统将发出报警提示。SPS Process Flow1.Kitting information is triggered when a car passes the scanning point4.MAS turns on the related Banner light6.Move cart to marshalling area after picking8.Scan th

5、e Manifest and supply to the line after confirmation5.Pick parts per Banner and picking quantity7. Deliver cart to the line via dolly9. Cart travels with the line2.MELOS outputs and prints kitting manifest3.Operator scans the bar code for Manifest11.Return empty cart to Kitting area10. Retrieve the

6、empty cart at the exit pointKey pointsFor prevention of pick errors，scanning confirmation is set in Step 3 and 8 for error proof. If non-conformity occurs, warning signal will be generated by the system.SPS works for next cycleSPS circulates on siteSPS系统支持物料ANDON系统 (Materiel Andon System)物料ANDON系统(M

7、AS)是安装在货架储位上的电子设备，透过控制器与软件的控制，即由灯号与数字显示作为辅助工具，将正确的拣选信息反映在电子设备上，引领拣货人员正确、快速、轻松地完成拣货工作。如有任何错误发生，错误报警信息将及时的显示在电子设备上以供拣选人员参考，解决故障。拣选人员在得到配载单后，用MAS系统每条配载线首工位的扫描设备扫描配载单上的条形码，扫描后该配载单上所示物料，即该车所需物料对应的BANNER灯将被点亮，引导拣选人员完成配料操作。Material Andon System (MAS) is the electronic device installed on the storage racks,

8、 which are controlled by controllers and software. It uses light and digital displays as extensions to show the picking information on the device as instructions for pickers to pick up materials correctly and quickly. Error information will be displayed on the device promptly for the pickers as refe

9、rence for problem shooting when problems occur.The pickers use the scanner at the first station of each SPS Kitting line to scan the bar code on the SPS Kitting Manifest, and the Banner lights for all the materials on the manifest will be turned on, giving the pickers guidance where to pick the part

10、s.Currently MAS covers all small part areas. It is being designed for big part areas.Materiel Andon SystemSPSsystem surportSPS线路构成内饰线（Trim Line）门线(Door Line)底盘线(Chassis Line)发动机线(Engine Line)内饰线Trim LineSPS内饰线主要负责给GA内饰输送线配载车辆的内饰零件以及外饰零件。SPS内饰线分为A、B两条线路，共设8条分路径，拣选零件分别配载到内饰A、B料车，共拣选大小零件123余种。The main

11、work of the trim line is loading for interior and exterior parts for the Trim Line of GA. It contains A&B the two lines and 8 branch routes plishing assembling nearly 123 parts for carts A or B.底盘线Chassis Line底盘线主要负责给GA底盘生产线的零件配载工作，底盘线共分为C1、C2 两条路径，共拣取零件42余种，底盘线的零件装配质量直接影响到汽车的安全及行驶性能。The chassis lin

12、e in SPS mainly load 42 parts on carts for GA assembling, both C1&C2 branch routes composed of the whole chassis line. And the quality of chassis parts and its installation will directly result in the driving & safety capability.发动机线Engine LineSPS发动机线采用U型的运输轨道，将特制的料车能够按照导轨的轨迹经过零件配载后直送到GA发动机线。发动机线共负责拣取零件42余种。The engine line chooses U type orbit to convey the specific carts directly to the GA area via the guide line, and there are total 42 parts for loading in this line.门线Door LineSPS门线主要配载GA门分装线需要的零件，分为4条路径，共拣取内外饰零件56余种。 由于门分装线的特殊需要，每辆SPS料车配载相邻四扇门零件.The main functions of