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1、新产品以及模具开发 products and tooling developing2D/3D drawing 平而/实体图action results 措施结果bump among products 货与货之间碰撞bump at sampling 抽取样品时产品有碰撞chamfering 倒角classificatio n级别CNC milling after quenching 淬火后 CNC 铳加工design/process FMEA 设计/过程 FMEAdesign/process responsibility设汁/过程责任部门detectio n探测die casting 压铸die

2、 fabrication模加工Die location layout工模排位图Die polished 省模die size out of the specification 模具尺寸不符合要求Die trial 试模electrode made by CNC CNC 铜公gate design 水口设计grinding by precision grinding machine磨床加工machining by CNC wire-cut machine 线切割加工 machining by electric discharge machine EDM 电蚀火花加工 mold design工模设

3、计painting 喷油pile products up due to laying in disorder 摆放不正确堆积产品polishing 抛光、磨光polishing/cotton wheels布轮potential effects of failure潜在失效后果potential failure mode潜在失效模式preve ntion 预防Removi ng parti ng line flash 磨夹口responsibility & target completion date责任和目标完成日期rib and corner 肋材和尖角sample stored in wa

4、rehouse 样板入仓sanding wheels 砂布轮set die-casting parameter/locking force/ injection force/injection velocity/shot time/ volume of release agent/die-open time/ ejector time/pressure rating/metal temperature/ control temperature/ operation according to WI 按工作指示设疋压铸参数/ 锁模力/射料力/射料速度/打锤时间/喷雾戢/开模时间/顶出时间/压力参数

5、/料温/控制温度/作业 vibrating 震动2.热处理 heat treatmentair cooling空气冷却 annealing 退火 carbonization 碳化bj!I6p 4noAe| aip tus人s buq jo uBisep 引蟄與畝/馥坚匪卑 a】pbu!nod v】pAjeAi|9p 芬辛/k 翻 BuissoBap 断由;od 49|qpnjD S血由 eDeujnj aiqpnjD 謝 (辱)吕/蒯(H|OHS diuop 学刃窖xeiu aaoj diuep 出弊阿 bdpunj冊应 uoissejduji/AiAeD 请谄期薪4-J9SUI人回艇理 9U

6、JR IIU A4|abd 再棣朋 4q6i9M 6upseD 曲询 4J9SUI BunseD 询翌势刃會pbp Buusbd 纳聊衷羁A4!|iqe4seo 等呂衷無人o|P 4seD 鬲義弟瀏s!Un Buiujnq 合薪出L渤詔人jeujnq 密L刃sg 核逞/刃苗愆6n|s/ 4inDSiq m uid a|6ue 各薪器羽烬人3d“ JoeiniunDDeSuiiooj aip pue auiqaeui Sunse3 aip 首潇超多祺第田 ”回 Suijodiuoj f#型步輕 ss9J)s junpisoj ”蟲 Suiipuonb 叙臥 Sunooo no 珮託呼等 issj

7、 oiqdejSonvui 请馬H*爭 ojnjotujs oiqdpjoouBpiu 註请 JUOIUJEOJ)Eoq g# Suiiooo ooEUjnj 1寿琴 Suhbouub unj 画以嬰峯刊诡翌峯SuiUOpjEq 9SE3 die steel heatment模具钢热处理die stroke开模行程 draft抽芯斜度 dry cycle干燥周期 dry shot空压射 ejector force 顶出力 ejector pad 顶针痕 ejector pin 顶针 ejector stroke 顶出行程 feeding 补缩 filling port 注料口 filling

8、time充型时间 fixed platen静型板(静模板,左模板) flux熔剂 foundry returns 回炉料 furnace thermometer熔炉温度表gas furnace 煤气炉 gating/running system 浇注系统 gooseneck 鹅颈 holding furnace 保温炉 hot chamber machine 热圧室压铸机 hydraulic fluid液压系统工作液体 ingate内浇道 injection cylinder 压射缸 injection force 射料力 injection plunger 压射冲头 injection st

9、roke 压射行程 jig/fixture 夹具 ladle浇包 locking force 锁模力 machine platen (moving/fixed 前(定)机板/后(动)机板 Max泊put最大输入量 maximum/minimum die height 最大/最小压模厚度 melting pot划坍容积 metal fluidity(金属)流动性molten metal熔化金属 nitrogen pressure 氮气压力 normal pressure 工作压力 nozzle射咀 numerical simulation of casting solidification 铸件

10、凝固数值模拟 opening time留型时间/开型时间 overflow溢流槽 piston鎚头 plunger diameter 鎚头直径 pouring cup 浇口杯 pressure transducer 压力传感器 production die 生产模 prototype die 样板模rag shot布弹压射refining 精炼remelting 重熔riser/feeder head 冒 口runner横浇道runner/gate 流道/浇口scrap废金属料sec on dary alloy 再生合金shot position压射位置shot sleeve司简,压射室siz

11、e of die platen 模板尺寸slag熔/炉渣sludge/dross 沉/浮渣solidification 凝固space between tie bars/tie bar diameter 哥林柱间距/直径sprue直浇道sprue base直浇道窝sprue bush浇道套sprue pin (spreader)直浇道锥(分流器)spure直浇道standardized main die frame/ replaceable cavity units 模丿HV模肉 tangential runner 切向横浇道Tee runner T字形横浇道tie bar哥林柱/导柱/拉杆t

12、oggle mechanism M寸机构total melting loss熔炼损耗率 熔损、烧损 trim die 冲模vent排气voltage 电压water cooling channel 冷却水通道压铸工艺与后加工工艺 die casting and secondary processalloy component assay report 合金成份化验报告 appearance 夕卜观center furnace 中央溶炉 characteristics 特性 degating 冲水口 die casting 压铸 polishing/buffi ng 磨 / 抛光 removin

13、g burrs round pads of ejector pin 刮项针位批锋 removing parting line flash 磨夹口 selection or remelting 选用或回炉报废精加工工艺 machining processboring 锂Crest螺纹牙顶、鸟冠、顶部cutting tools 刀具external thread 外螺纹file 锂form tool成型刀grind 磨internal thread 内螺纹lathe用车床车left-hand thread 左旋螺纹length of thread engagement 螺纹旋合长度 machini

14、ng accuracy 力 11工精度machining allowance of casting 铸件机械加工余量 machining allowance 加工余量machining error 加工误差mill 铳minor diameter 小径parallel screw thread 圆柱螺纹 pitch diameter 中径 pitch螺距 plane 刨,Rea mi ng 铁孔right-hand thread 右旋螺纹rolled threads 挤牙root diameter 底径screw thread 螺纹tapping 攻牙表面处理 surface treatmen

15、ta mixture of 2parts water and 3 parts oil 2 分水 3 分汕混合 acid dip/pickling 酸洗acid酸水alkali cleaning 碱洗 anodizing 阳极处理Anodizing阳极氧化 applying primer coat to top surface 表而喷底油 applying top coat to bottom surface 背而喷而汕 applying top coat to top surface 表而喷面油 baking烘干blueing /chemical oxide 钢铁发蓝/钢铁化学氧化 brigh

16、t dipping 浸亮chemical polishing 化学抛光chemical pretreatment 化成处理 chromating 辂化 clear black e-coatings 透明黑色泳漆 clear chroming 无色倂化colored passivation 彩色钝化 齐色 dedusting 除尘degreasant concentration 除汕粉浓度 degreasing 除汕 degreasing 除汕 degreasi ng 脱脂 descaling 刻蚀 dipping 浸渍 electro clean电解除油 electrophoresis 电泳

17、electrophoretic coati ng 电泳漆 electroplating hard chrome 镀硬箔 electrostatics powder coatings 静电粉沫喷涂 E-plating 电镀 hexavale nt chromium 六价洛 impregnation 浸渗 machine/chemistry coarsening 机械/化学粗化 mechanical polishing 机械抛光 neutralization 中和 PAD printing 移印PAD printing/silk screening 移印/幺幺印 passivating Itpas

18、sivating agent concentration 钝化液浓度 passivating 钝化 phosphating 磷化 phosphatizing 磷化Racking合格件上挂 racking上挂具 rinsing过淸水 rinsing 水洗Roughtening 粗化 spray powder 喷粉 taking down 下挂 temperature in dipping tank 浸渍缸温度 to e-plating subcontractor 夕卜发电镀 trivalent chromium 三价洛 ultrasonic clean超声波除蜡 ultrasonic clean

19、 超声波淸洗 water vibratory cleaning 水谡除油 wiping with toluene 抹天那水品质控制 quality controlappearanee full-inspection 夕卜观全检 collection 回收evaluation / measurement technique 评价/测虽:技术 final-inspecti on 终检first inspection for 5 shots 首检 5 啤Freq=frequency 次数Freq=frequency 次数 full-inspection 全检 in comi ng in wareho

20、use 原材料入厂 incoming quality sampling inspection report来料质量抽查报告inspection report 检查报告interprocess quality sampling inspection report 工序间质量抽查报告 interprocess quality sampling inspection report 工序间质量抽查报告 IQC来料检验NG不合格packaging 包装processing tour-inspection report制程巡回检查报告product/process specification /toler

21、ance产品/过程规范/公差projector 投影仪prototype 样本QC tour-inspection QC 巡检quality final-inspection report最终检验质量报告quality final-inspection report最终检验质疑报告quality first piece inspection report 质量首件检査报告 quality first piece inspection report 质量首件检査报告 quality traceability analysis report 质蚩:追踪分析表 return to supplier

22、退回供应商 sampling inspection取样化验分析sampling inspection 抽检self-inspection 自检Special Char, class特殊特性分类8质量缺陷常用语defectsair tightness 气密性anti- soldering to die (抗)粘模(blacking 发黑blister/pimple/bubble 电镀起泡bumps碰伤caniniform/dentate 狗牙cold lap 冷隔cold shut 冷纹color differenee from samples 色不对板Commonly used termino

23、logy in quality defects质虽:缺陷常用语defective casting 缺陷铸件 die hooked 扣模 dirt pits 尘点 distortion/deformation 变形 double skin 重皮 ejector marks raised or depressed 顶针位凹凸elephant skin 皱皮 entrapped slag: slag inclusion 夹渣 filling to excess 多料 flow mark流痕/波纹 incomplete filling 缺料 incorrect casting form 形状不合格 i

24、ndentation 印痕/凹痕 internal quality of casting 铸件内在质量 loose thread 滑牙 microshrinkage: porosity疏松【显微疏松】 miss tapping 漏牙 off dimension: off size 尺寸不合格 oil marks 油溃 orange peel桔皮缺陷 out of size尺寸不符 oxidation 氧化 partial breakage of a casting 朋料 peeling电镀脱皮 pinhole 针孔 pits而麻 porosity 砂孑L roughness 粗糙 sand i

25、nclusion 砂眼 scratches划痕/刮伤 shrinkage 缩痕 shrinkage 缩水 stain污渍 texturing致密性 thermal shrinkage crack 烂料 tight thread 牙紧 touch-up喷油而的整饰 uncompleted tapping 牙不到位 unercut 侧凹 ungrained down 未磨透 veining(脉纹)毛刺visual quality of casting 铸件外观质量 void砂眼/气孔 warpage 挠曲 yellowing 发黄 yield of casting铸件合格品率9.压铸件试验常用语t

26、estingadhesion 附着性 deflection 挠度 elastoplasticity 弹塑性 elongation 延伸率extend延伸film thickness 涂膜厚度 film thickness gauge 膜厚仪 flexibility屈曲挠性 hardness 硬度 heat impact test热冲击试验high humidity test髙温髙湿测试 humidity resista nee 耐湿 impact resistance 抗冲击力 impact strength 冲击性 measuring adhesion by tape test 胶带附着力测

27、试 neutral salt-spray NSS test中性盐雾spraying viscosity 喷涂粘度 strengthen加强.巩固 tension拉紧、张力viscosity 粘度 water resista nee 耐水性 yield strength 屈服强度10测量工具常用语 measurement a nd gaugeAltitude gauge 高度仪average 平均值Block Gauge 块规Bore Gauge 孔规Clearance gauge 塞尺/间隙规CMM 三坐标测试仪Depth Micrometer 深度千分尺Digital caliper 电子卡

28、尺digital calliper 电子卡尺Digital Height Gauge 数字高度测量仪 durometer/hardness meter 硬度计 Electric/digital Balance 电子称Electroplating THK.Tester电度厚度测试仪equipment variation 设备变差gage repeatability and reproducibility report 量具的 R&R 扌艮告 go-no-go gauge 过一 不过验规 通-止规 HRC/HV Hardness Tester 洛威氏硬度仪 impact tester 冲击仪Ins

29、ide/outer Micrometer 内/外径千分尺 measurement unit analysis 测量设备分析 Micrometer Calipers 千分卡尺Microscope 显微镜Multimeter 万用表normal distribution curve正态分布曲线number of appraisers评价人数量number of parts 零件数量 number of trials 实验次数oneange 单极差 part variation零件变差 pin gauge 针规 Pin Gauge 销针Plug gage 塞规Projector 投影仪 range

30、极差range control chart极差控制图repeatability 重复性reproducibility 再现性 Ring Gauge 环规 spectrometer 光谱仪Surface Finish Tester表而处理测试仪Thermometer 温度讣Thread Gauge 螺纹规 thread plug gage 螺纹塞规 Torque Meter 力矩计 total variation 总变差Twisting Meter 转扭力仪 Vernier Caliper 游标卡尺 viscosimeter 粘度计visual check 目测卡尺 Calliper11 -形位

31、公差常用语toleranceangularity 倾斜度角度aperture 孑L 径basic dimension 基本尺寸basic size 基本尺寸c/c =between centers 中心距circular runout 圆跳动circularity 圆度concentricity 同轴度同心度conical圆锥形的contricity 中心性coordinate data 坐标数据coordinate dimensioning坐标尺寸cylindricity 圆柱度datum/feature/point/line/ plane/axis 基准/特征/点/线/平而/轴线 devi

32、ation 偏差diameter/radius 直径/半径draft angle拔模斜度excentricity 偏心距(率)flatness 平而度geometric dimensioning几何尺寸it/clearance fit/interference fit/ transition fits配合/间隙配合/过盈配合/过渡配合 fM儿MC=m3ximum/least material condition最大/小材料状态nominal diameter 公称直径 oblong hole 椭圆孔 orientation toleranee向公差ovality圆锥度(变形) parallel

33、ism 平行度 parting line 分型线 perpe ndicularity垂直度position 位置度 profile of a line线轮廓度profile of a surface 而轮廓度 refernce frame 坐标系 right angle 直角 rounds/fillets draft外圆角/内圆角拔模斜度square 正方形 standard/ precision tolerance标准/精度公差straightness 直线度 symmetry 对称度 theoretical size 理论正确尺寸 thickness 厚度 tolerance/value

34、公差/值 top/side/ end view 顶/测/端视图 total runout 全跳动 unilateral/bilateral tolerance 单/双边公差 upper/lower deviation上/下偏差width 宽度12包装和包装材料 packagebar code 条形码blister plate/PVC tray 吸塑罩bubble bag 气泡袋closed /sealed poly bag 封口胶袋corrugated cardboard/sheet 波纹隔板corrugated egg-crate carton瓦楞蛋格卡通箱fluted coupling s

35、heet/overlap-type cardboard 刀卡foam bag 珍珠棉袋forktruck 叉车full telescope 天地盒GW gross weight /NW net weight 毛/淨重If wooden pallet, the certificate of fumigation for pallet 如果是木制卡板要有卡板消毒熏 蒸证明in egg tray with cart on packages 装卡通箱蛋格item/ sales consumer pack 单件装label包装标识logo polybag有唆胶袋multipack 多件装outside

36、dimensions 长 x 宽 x 髙 length x width x height 外部尺寸 packaging materials 包装材料packaging strapping/PP-straps 包装带packaging 包装pad separator; clapboard; partition board/sheet 隔板pallet 卡板plastic container 胶箱shrinkage package 吸塑包装single/double/3 regular slotted carton/box 单/双/三坑纸箱styrofoam聚苯乙烯泡沫塑料白色泡沫tissue p

37、apper 拷贝纸transparent plastic film circle the pallet/stretch poly wrap 透明膜 保鲜纸 unitload pallet 整卡装13生产控制计划 production controlcontin uous 连续control method 控制方法control plan控制计划control plan number控制计划编号 core team核心小组customer engineering approval/date if Reqzd顾客工程批准/日期 如需要customer quality approval/date i

38、f Reqd 顾客质量批准/日期 如需要 date Rev. 日期修订date orig. 日期编制each batch 每扌比Inform line/team leader/ supervisor/manager to shut down and recheck 通知生产拉/ 组长/主管/经理,停机再检査machine adjustment 调机machin巳 device, jig, tools for Mfg.生产设备material identification 物料标识method 方法模具安装检查淸单其它批准/日期如需要其它批准/日期如需要molten ingot 熔料 mount

39、ing die 上模 mounting die inspection sheet once every operation 每次开机 other approval /date if Reqzd other approval/ date if Reqdpart /process number零件/过程编号part name/description 零件名称/描述 part number 零件号pre-launch 试生产 process 过程process name/operation description过程名称/操作描述product 产品production 生产reaction pla

40、n 反应计戈ijrefer to CP 参考控制计划sample 样本supplier code供方代码supplier/ plant 供方/工厂supplier/plant approval/ date 供方/工厂批准/日期 trimming die 冲床丄4优质浇口设计七步法gate design优质浇口设计七步法The Seven Steps To A Quality Gating Design第一步确定铸件质量等级。这样就设定了浇口设讣目标。没有充分了解客户对此零件的所有要求就 不可能设计出良好的浇口体系。Step 1. Determine the casting quality le

41、vels. This sets the goals for the gate design. It is not possible to design a good gating system without knowing as intimately as possible all the customer requirements for this part第二步根据质量等级确定工艺限制。意思是说与浇口设计互相影响的工艺因素的等级在确定时要考 虑客户所提供的质量等级。工艺因素在浇口设计中不是独立的,而必须考虑浇口的设计效果。Step 2. Define the process limits

42、 based on the quality levels. This means that the levels for the process factors that in teract with the gate desig n will be defined in consideration of the quality levels provided by the customer The process factors are not independent of the gate design, and must be considered in the gate design effort. 第三步PQ2分析计算。一旦把工艺限制确定下来,就可以使用PQ2讣算法来决定之后计算的浇 口而积。也可以用来确泄所选的操作条件,以及特别浇口设计这样一个操作变量所允许的范围。也 再次说明操作条件不是浇口设计中独立存在的。Step 3. Run the PQ2 calculations. Once the process limits are set, then the PQ2 calculations can be run to determine the gate area for later calculations, and also to define the

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