FPCQC工程图(英文版)1

1、DocumentNO.文件编号：XC-WI-PZ(IPQC)-25文件名称DocumenttitleQCEngineeringchart版本Version：A页次Page：1/12制定Preparedby：审核Checkedby：批准Approvedby：产品流程编号ProductflowNo流程名称/运作说明ProcessName/Descriptionoperation生产机器、设备、夹具、工具Productionmachinery,equipment,fixtures,tools特性Characteristics特殊特性Specialfeatures产品流程标准、公差Productpro

2、cessspecification,Tolerance评估/测量方法evaluation/measurementmethods抽样容量/频率Samplingcapacity/frequency控制方式ControlMethod反应计划Reactionplan产品Product流程Process来料检查IncomingMaterialInspection原材料检查RawmaterialsinspectionIQC各来料检验作业指导书IncomingMaterialInspectionoperatinginstruetionsforIQCIQC来料检验作业指导书IncomingMaterialIn

3、spectionworkinginstruetionsforIQC检测中心的检测设备及工具TestingequipmentandtoolsofTestingCenterIQC各来料检验作业指导书IncomingMaterialInspectionworkinginstruetionsforIQCIQC来料检查记录表IQCIncominginspectionrecordstable退货、选别使用。特采Return,Sorting.UAI(useasis)开料LaminationCutting开料LaminationCutting剪床CuttingM/C自动开料机AutomaticcuttingM

4、/C尺寸Dimension参考MI和尺寸公差：+lmm/-0.5mmReftoMIandDimensionTolerance:+1mm/-0.5mm丁字尺Tsquare每型号第1张FirstPanelPerP/N开料检查记录表InspectionrecordsTableofCuttingLamination调整、报废、返工Adjusted,ScrappedandReworked外观AppearanceFPC成品检验规范目视Visual每型号第1张TheFirstPanelPerP/N开料检查记录表InspectionrecordsTableofCutLamination调整Adjusted开料

5、LaminationCutting开料LaminationCutting剪床CuttingM/C自动开料机AutomaticcuttingM/C外观AppearanceFPC成品检验规范目视Visual100张抽1张1PNL/100PNL开料检查记录表InspectionrecordsTableofCutLamination报废、返工ScrappedandReworked温度/湿度Temperature/Humidity17-26D,D75%温/湿度测试仪Temperature/Humiditytestinstrument1次/每班Once/shift温、湿度记录TemperatureandH

6、umidityrecords调整AdjustedDocumentNO.文件编号：XC-WI-PZ(IPQC)-25文件名称DocumenttitleQCEngineeringchart版本Version：A页次Page：2/12制定Preparedby：审核Checkedby：批准Approvedby：钻孔Drilling钻头来料检查Drillbitincominginspection钻嘴质量(尺寸)DrillbitqualitySize(Size)钻头检验作业指导书Drillbitinspectionoperatinginstruetions游标卡尺Verniercaliper40X放大镜4

7、0Xmagnifier钻头检验作业指导书DrillbitinspectionoperatinginstruetionsIQC来料检查记录IQCIncominginspectionrecords拒收、修理、报DRefuse,Repair,Scrapped生产前准备Preproductionpreparations钻带DrillingData客户资料Clientinformation红菲林Redmylar每型号第一张（首ODFirstArticleIPQC检查记录IPQCInspectionrecords修改、控制Amendment,Control钻头使用次数Drillbitfrequencyof

8、use钻孔工序作业指导书Drillingprocessesoperatinginstruetions颜色标记Color-Marking每班EVeryshift钻头检验记录表DrillbitInspectionrecordsTable报DScrapped胶粒深度Depthofplastic钻孔工序作业指导书Drillingprocessesworkinginstruetions游标卡尺Verniercaliper手动检测ManualDetection生产记录表ProductionrecordsTable调整Adjusted钻孔Drilling钻机DrillingM/C环境：EnVironment

9、:1、温度Temperature2、湿度Humidity1、Tem:18252、Hum:45%75%温、湿度测试表Temperatureandhumiditytesttable每班1次Once/shift温、湿度记录表TemperatureandhumidityrecordsTable调校、保养Adjust,maintenance钻孔Drilling钻机DrillingM/C钻孔条件：Drillingconditions:1、转速Spindlerate2、进刀速Feedrate3、回刀速Returnrate钻孔工序作业指导书Drillinprocessesworkinginstruetions

10、电脑查询Computerconsultation首板检查FirstArticleInspection随机抽查Randomchecking调校Adjust首板检查FirstArticleInspection多孔、少孔、钻偏、孔径Extra/Missing/ShiftHoles,HolesizeIPQC钻孔作业指导书IPQCdrillingoperatinginstruetions针规、红胶片Pingauge/RedMylar每Lot/上、下一张1panelonthetopandthebottom/Lot首板记录FAreport拒收、修理、报DRefuse,Repair,ScrappedDocum

11、entNO.文件编号：XC-WI-PZ(IPQC)-25黑孔BlackingHole黑孔Blackinghole文件名称Documenttitle制定Preparedby：黑孔线BlackingholeLine板面电镀Panel电镀拉platingPlatingLine板面电镀PanelPlatingQCEngineeringchart1、流酸HSOSPSD1-243%)2、115736碱性溶液115736alkalescencesolution3、T02224、115737碱性溶液15737alkalescencesolution5、微蚀溶液SolutionforMicro-ethcing6

12、DCuD25g/L7、烘干温度BakingTemperature8、黑孔片测试Testerforblackhole电流指示Currentinstruetions药水浓度SolutionConcentration1、除油Degrease2、酸浸Acidrinsing3、镀铜Copperplating4、硫酸Sulfuricacid审核Checkedby：版本Version：页次Page：3/12批准Approvedby：参照XC-WI-GY-39RefertoXC-WI-GY-39化学分析Chemicalanalysis参照XC-WI-GY-39RefertoXC-WI-GY-39化学分析报告C

13、hemicalanalysisreport调整Adjust温度计Thermometer每4小时一次Once/4h测试片Testersample每班两次Twice/shift首板记录FAreport返工Rework管制卡标准ControlCardstandards钳表Currenttester次/2-3hOnce/2-3hours电流检查记录表CurrentinspectionrecordsTable调整Adjustment电镀铜操作规范化学分析Chemicalanalysis电镀铜操作规范化学分析报告Chemicalanalysisreport调整、检查Adjustment,Inspectio

14、n化学分析Chemicalanalysisonce/4H化学分析报告ChemicalanalysisreportnnnnnAdjustment,InspectionPlatingplatingDocumentNO.文件编号：XC-WI-PZ(IPQC)-25文件名称neDocumenttitleQCEngineeringchart氐”-版本Version：A页次Page：4/12制定Preparedby：Platingcopper审核CheckedOperational批准Approvedby：PanelPlating时间Timeno丄ms/自动控制AutomaticControl随机Rand

15、om电脑数据显示Computerdata调整、检查Adjustment,Inspection温度Temperature温度计Thermometer每班/1次onetimepershift生产记录Productionrecords铜厚CopperthicknessMI微切片Micro-Slice每天1次One/dayX-RMX-RM切片分析报告Micro-sectionanalysisreport拒收、修理、报DRefuse,Repair,Scrapped外观检查VisualInspection电镀IPQC工作指引ElectroplatingIPQCGuidelines/目视Verified&R

16、epairedInspection40PNLO5PNL5PNL/40PNLXC-R-PZ-25记录XC-R-PZ-25records拒收、修理、报DRefuse,Repair,ScrappedD/F(Dryfilm)磨板Srubbing磨板机Srubbingmachine1、硫酸浓度Concentrationofsulfuricacid3-5%化学分析Chemicalanalysis每班/1次onetimepershift化学分析报告Chemicalanalysisreport调整Adjustment2、水洗压力WaterrinsingPressure1.0-1.5Kg/cm2目视Visual

17、生产点检表ProductionParametersrecordedTable3、磨板速度Srubbingspeed2.2-3.2M/min4、抗氧化OSP3-5%化学分析ChemicalanalysisD/FDDryfilm)贴干膜Pastedryfilm手动贴膜机ManualLaminationMachine1、磨板后摆放时间PlacementtimeafterSrubbingD4H自动显示AutomaticShow10/4HOnce/4h点检表ParametersrecordedTable调整Adjustment2、贴膜温度LaminationTemperature9OTO5口3、贴膜压力

18、LaminationPressure4.5-5Kg/cm24、贴膜速度Laminationspeed0.8-1.0M/min板面检查BoardsurfaceinspectionIPQC工作指引IPQCguidelines目视Visual1PNL/40PNL检查表InspectionTable返工、调整Rework,Adjustmentfilm)DocumentNO.文件编号：XC-WI-PZ(IPQC)-25文件名称DocumenttitleQCEngineeringchart版本Version：A页次Page：5/12制定Preparedby：审核Checkedby：批准Approvedby

19、：曝光Exposuring曝光机ExposuringMachine贴膜后摆放时间PlacementtimeafterpastingD15minOnce/4h每4小时1次点检表ParametersrecordedTable调整、返工Adjustment,Rework曝光能量Exposureenergy7格7energylevel曝光尺ExposuringRuleD/F(Dryfilm)曝光Exposure曝光机ExposureMachine真空度degreeofvacuumD-90自动显示AutomaticShow点检表ParametersrecordedTable调整、返工Adjustment

20、,Rework对位检查ContrapositionInspectionShiftlocation偏位WIforexposuring曝光和显影作业指导书目视、百倍镜Visual,100Xmagnifier每Lot/1张onepanel/lot首板检查记录FirstArticleInspectionrecords返工、调整Rework,Adjustment首板检查FirstArticleInspection清洁菲林Cleanfilm目视Visual40PNL/1次Once/40PNL检查表InspectionTable清洁CleaningMY-LAY膜清洁CleanMY-LAYMembraneD/

21、F(Dryfilm)显影Developing显影拉DevelopingMachine药水浓度SolutionConcentration0.8-1.2%化学分析Chemicalanalysis自动显示AutomaticShow每班2次2timespershift显影机日常点检表DailyinspectiontableofDevelopingMachine调整参数Parameteradjustment药水压力Pressureofsolution1.0-1.5Kg/cm2水洗压力WaterrinsingPressure16一20Kg/cm2温度Temperature28-32口显影速度Develop

22、ingSpeed2.6-3.0M/min首板检查FirstArticleInspection线宽、线距Width,Space显影作业指导书Developingoperatinginstruetions目视、百倍镜Visual,100Xmagnifier首板检查FirstArticleInspection首板检查记录FirstArticleInspectionrecords拒收、修理、报废Refuse,Repair,ScrappedDocumentNO.文件编号：XC-WI-PZ(IPQC)-25文件名称DocumenttitleQCEngineeringchart版本Version：A页次Pa

23、ge：6/12制定Preparedby：审核Checkedby：批准Approvedby：DOEtchingDoetchingDOOEtchingMachineCu2+90T40mg0.6-1.2N3-5%化学分析Chemicalanalysis每班1次1timespershift化学分析报告Chemicalanalysisreport调整浓度及控制参数adjustconcentrationandcontrolparameterHCL脱膜液碱度StrippingliquidAlkalinityDOEtchingDOMEtchingSpeed1.8-3.0M/min自动显示AutomaticSh

24、ow3h/次3hours/time蚀板运行记录表Etchingrunningrecordstable调整浓度及控制参数adjustconcentrationandcontrolparameter喷嘴检查NoZZlesInspection无堵塞Isnotblocked压力Pressure1.5-23Kg/cm2湿度Humidity48-52口首板检查FirstArticleInspection蚀刻作业指导书蚀刻Etchingoperatinginstruetions目视、百倍镜Visual,100Xmagnifier每Lot/1张onepanelperlot首板检查记录FirstArticleI

25、nspectionrecords修理、返工Repair,Scrapped线宽、线距Width,Space*MI百倍镜100Xmagnifier5件/每班5panels/ShiftXbar-R调整AdjustmentDOStickCover-layer磨DSrubbing磨板机Srubbingmachine1、硫酸浓度Concentrationofsulfuricacid3-5%化学分析Chemicalanalysis每班/1次onetimepershift化学分析报告Chemicalanalysisreport调整Adjustment2、水洗压力WaterrinsingPressure1.0-

26、1.5Kg/cm2目视Visual生产点检表ProductionParametersrecordedTable3、磨板速度Srubbingspeed2.2-3.2M/min4、抗氧化OSP3-5%化学分析Chemicalanalysis温度Temperature15-25口温、湿度测试表Temperatureand每班/1次one温、湿度记录表Temperatureand调整浓度及参数adjusthumiditytesttabletimepershifthumidityrecordsTableconcentrationandparameterCover-layerDocumentNO.文件编号

27、：XC-WI-PZ(IPQC)-25文件名称DocumenttitleQCEngineeringchart版本Version：A页次Page：7/12制定Preparedby：审核Checkedby：Temperatureand批准Approvedby：每班/1次oneTemperatureandadjust贴合Lamination湿度Humidity50-70%humiditytesttabletimepershifthumidityrecordsTableconcentrationandparameter首板检查FirstArticleInspectionIPQC工作指引IPQCguide

28、lines目视Visual每Lot/1张onepanelperlot首板记录表FirstArticlerecordstable拒收、返工Rejection,Rework外观检查VisualInspection40PNL/5PNL检查记录表InspectionrecordsTable压制Lamination压板Lamination快压机SpeedinessLaminationMachine压制时间LaminationTime预压10-20S，成型100-120S自动显示AutomaticShow2h/l次2hours/time生产记录Productionrecords调整Adjustment压制

29、温度LaminationTemperature1805D压制压力LaminationPressure100-130Kg/cm2首板检查FirstArticleInspectionIPQC工作指引IPQCguidelines目视、40倍放大镜Verified&RepairedInspection,40Xmagnifyingglass40PNL/1PNL首板记录表FirstArticlerecordstable返工Rework浸锡试验ImmersionTintest浸锡ImmersionTin40PNL/1PNL测试记录testrecords拒收、返工Rejection外观检查VisualInsp

30、ection目视、40倍放大镜Verified&RepairedInspection,40Xmagnifyingglass40PNL/5PNL检查记录表InspectionrecordsTable,Rework拒收、返工Rejection,Rework表面处理SurfaceTreatment酸洗AcidrinseHSO4-6%化学分析Chemicalanalysis每天一次Once/day化学分析报告Chemicalanalysisreport调整浓度参数Concentrationparameteradjustment微蚀Micro-etchingNa.SQ20-40g/L每天一次Once/d

31、ay228HSO2412-4%每天一次Once/daySurfaceTreatmentDocumentNO.文件编号：XC-WI-PZ(IPQC)-25文件名称DocumenttitleQCEngineeringchart版本Version：A页次ChePagalCon/qntration制定Preparedby：analysis审核Checkedby：i.paramete丄nnAInanalysisreport.批准Approvedby：adjustment镀镍金Ni/AuPlating预浸Pre-dipping氨基磺酸镍浓度Ni(NH2S03)25-10g/L每天一次Once/day镀镍N

32、iPlating镍缸Nickelcontainer氨基磺酸镍浓度Ni(NH2S03)275-85g/L化学分析Chemicalanalysis每天一次Once/day化学分析报告Chemicalanalysisreport调整浓度参数Concentrationparameteradjustment氯化镍NiCL220-30g/L每天一次Once/dayHBO,42-48g/L每天一次Once/dayPHODPHIndeX3.8-4.5每天一次Once/day时间Time5-8Minute电脑控制ComputerControl随机抽查Randominspection生产记录Productionr

33、ecord调整Adjust电流密度Currentdensity2.0ASD温度Temperature48-5511镀金AuPlating金缸Aucontainer金浓度AuConsistence0.5-1.5g/lAA机分析AAM/Canalysis每天一次Once/day化学分析报告Chemicalanalysisreport调整浓度参数ConcentrationparameteradjustmentOOOSGDBeoD11-15Be化学分析Chemicalanalysis每天一次Once/dayPHODPHValue3.5-4.0每天一次Once/day时间Time1.5MIN电脑控制Co

34、mputerControl随机抽查Randominspection生产记录表ProductionRecords调整Adjust电流密度Currentdensity0.5ASD温度Temperature40-451首板检查包括，金镍厚，附着力，外观FirstArticleInspection，IncludingtoAu,NiThickness,Peelstrength,Appearanceissueetc.Au,NiThicknessAuMin0.5um,Nil-4um;Nopeeling,Noappearance.X-Ray机/目视或20倍镜X-RayM/C/VisualOr2OXmagnif

35、ier/3MTape一张/每班/次Onepanel/Shift/time首板检查记录FAInspectionrecorder调整AdjustPlatingQCDocumentNO.文件编号：XC-WI-PZ(IPQC)-25文件名称DocumenttitleQCEngineeringchart版本Version：A页次Page：9/12制定Preparedby：审核Checkedby：批准Approvedby：uuuNi/AuPlatingQC外观检查/附着力AppearanceInspection/Peelstrength000,000/0金镍脱落NoexposedCu,Colouraber

36、ration/Nopeeled目视或20倍镜VisualOr20Xmagnifier/3MTape8Panel/100PanelIPQCInspectionrecorder拒收、返工Rejection,Rework金镍厚度Ni/AuthicknessAuMin0.5um,Nil4umX-Ray机X-RayM/COnePanel/100Panel报废Scrap字符SymbolMarking白油印刷/固化WhiteInkprinting/Drying丝印机/烤箱ScreenPrinter/DryingMachine烘板温度Bakingtemperature150+/-5D热电偶Thermocoup

37、le随机抽检Random温湿度记录表TemperatureandhumidityrecordsTable加强控制Strengthencontrol烘板时间akingtime1H热电偶Thermocouple月/次Once/Month外观检查VisualInspectionIPQC工作指引IPQCguidelines目视Verified&RepairedInspection每Lot/5PNL5PNLperlot检查记录表InspectionrecordsTable拒收、返工Rejection,Rework胶纸测试Adhesivetapetest不甩油Notshedding3M胶纸3MBrandt

38、ape每Lot/2PNL2PNLperlot胶纸测试记录表Adhesivetapetestrecordstable针测Electricaltest测试Testing测试机TestingMachine电压Voltage200v电脑显示Computerdisplay随机Random点检表ParametersrecordedTable调整Adjustment导通值Conductionvalue50-1000电脑显示Computerdisplay随机Random点检表ParametersrecordedTable调整Adjustment绝缘值Insulationvalue10MQ针测Electrica

39、ltest测试Testing测试机TestingMachine开、短路Open-ShortCircuit电脑测试ComputerTest每批第一张ThefirstpanelperLot10张检1张testedoneevery10panels针测首板记录表FirestArticlesElectricaltestrecordstable拒收、修理Rejection,Repair首板检查FirstArticleInspection成品检验规范/客户特殊标准Finishedproductinspectioncriterion/Customerspec外观检查VisualInspectionElectr

40、icaltestDocumentNO.文件编号：XC-WI-PZ(IPQC)-25文件名称DocumenttitleQCEngineeringchart版本Version：A页次Page：10/12制定Preparedby：审核Checkedby：批准Approvedby：SPC开、短路Open-ShortCircuit无开、短路NoOpen-ShortCircuit电脑测试ComputerTest每天1次One/dayP图PChart拒收Rejection，报废Scrapt冲切Punching冲切Punching冲床PunchingM/C模具确认DieconfirmedMI要求Manufac

41、turingInstruetionsRequest目视、测试仪Visual/Measurer首板检查FirstArticleInspection首检记录表FirstArticlerecordstable返工、调整Rejection,Adjustment模具调试Diedebugging首板检查(数据测DDFirstArticleInspection(Testdata)每Lot第一张ThefirstpanelperLot冲切Punching冲切Punching冲床PunchingM/C自检SelfTest成品检验规范/客户特殊标准Finishedproductinspectioncriterion

42、/Customerspec目视Visual3张/次3panels/timeIPQC巡检IPQCPatrolInspection全尺寸测量(针对客户特别要求)Fulldimensionmeasurement(Onlyforcustomerspecialrequirement)*MI目视、测试仪Visual/Measurer50/lot5panels/lotXbar-R调整AdjustmentQC外观检查VisualInspectionIPQC工作指引IPQCguidelines目视，放大镜Visual,magnifier每40张抽8张8PNL/40PNL检查记录表TestrecordsTable拒收、返工Rejection,Rewor可焊性测试Solderabilitytest手工焊测试Manualsoldertests热应力冲击测试ThermalStressImpactTestDocumentNO.文件编号：XC-WI-PZ(IPQC)-25文件名称DocumenttitleQCEnginee