电气系泊试验大纲

1、.电气系泊实验大纲WH428-945-600SY第 页 ：.；各部门：兹定于2021-12-27周六上午9：00在技术部三楼小会议室讨论本实验大纲,届时请以下部门相关人员准时参与。序号部 门建议参与评审人员备 注1消费部徐建国、赵军、汤其知等2技术部赵日定、储年生、秦六顺、苏天育3质保部周建华、程孙权等4舾装部施强、何召毅、付文秀等标志数量修正单号签 字日 期编制DESIGNER校正 CHECKED审核 REVIEW标检 CERTIFIED同意 APPROVED船 级CLASS船 号SHIPS NO.设 计 阶 段DESIGN STAGE共 页TOTALE SHEETS第 页何昌盛2021.1

2、GL30000t Lake-size Bulk Carrier 30000吨大湖型散货船 SCHEDUAL OF MOORING TEST FOR ELECTRIC PART电气系泊实验大纲W0717 MACROBUTTON AcceptChangesSelected 消费设计 WH428-945-600SYCONTENT TOC o 1-3 f h z u HYPERLINK l _Toc224199438 1.General PAGEREF _Toc224199438 h 5 HYPERLINK l _Toc224199440 2.Generators PAGEREF _T

3、oc224199440 h 5 HYPERLINK l _Toc224199464 2.1.Automatic alarm and safety stop device of main diesel generator PAGEREF _Toc224199464 h 5 HYPERLINK l _Toc224199465 2.2.Insulation resistance test PAGEREF _Toc224199465 h 5 HYPERLINK l _Toc224199466 2.3.Load test PAGEREF _Toc224199466 h 5 HYPERLINK l _To

4、c224199469 2.4.Parallel running test PAGEREF _Toc224199469 h 6 HYPERLINK l _Toc224199471 2.5.Load sharing and shifting test PAGEREF _Toc224199471 h 6 HYPERLINK l _Toc224199531 2.6.The test of the main generators protection PAGEREF _Toc224199531 h 7 HYPERLINK l _Toc224199533 2.7.Pre-alarm test of gen

5、erator overloading PAGEREF _Toc224199533 h 7 HYPERLINK l _Toc224199536 2.8. Preference trip test PAGEREF _Toc224199536 h 7 HYPERLINK l _Toc224199538 3.Automatic power station PAGEREF _Toc224199538 h 7 HYPERLINK l _Toc224199539 3.1.Auto starting of standby diesel generator and to be automatically con

6、nected to bus bar test PAGEREF _Toc224199539 h 7 HYPERLINK l _Toc224199542 3.2.Auto starting of standby diesel generator and to be automatically connected to bus bar, and adjust the net frequency and load test PAGEREF _Toc224199542 h 7 HYPERLINK l _Toc224199545 3.3.Auto cut-off of redundant generato

7、r set PAGEREF _Toc224199545 h 8 HYPERLINK l _Toc224199547 3.4.After main voltage restore, start pump in sequence. PAGEREF _Toc224199547 h 8 HYPERLINK l _Toc224199550 3.5.Heavy load inquire function PAGEREF _Toc224199550 h 8 HYPERLINK l _Toc224199551 4.main switchboard PAGEREF _Toc224199551 h 9 HYPER

8、LINK l _Toc224199552 4.1.The function test of main switchboard PAGEREF _Toc224199552 h 9 HYPERLINK l _Toc224199553 5.Emergency generator and emergency switchboard test PAGEREF _Toc224199553 h 10 HYPERLINK l _Toc224199554 5.1.emergency generators PAGEREF _Toc224199554 h 10 HYPERLINK l _Toc224199556 5

9、.2.Emergency switchboard PAGEREF _Toc224199556 h 11 HYPERLINK l _Toc224199560 5.3.Emergency generator start battery PAGEREF _Toc224199560 h 11 HYPERLINK l _Toc224199562 6.Transformer PAGEREF _Toc224199562 h 11 HYPERLINK l _Toc224199564 7.Auxiliaries motor and control PAGEREF _Toc224199564 h 12 HYPER

10、LINK l _Toc224199565 7.1.Insulation resistance test PAGEREF _Toc224199565 h 12 HYPERLINK l _Toc224199566 7.2.Running test PAGEREF _Toc224199566 h 12 HYPERLINK l _Toc224199568 8.Circuit system test PAGEREF _Toc224199568 h 12 HYPERLINK l _Toc224199569 8.1.Circuit insulation resistance test PAGEREF _To

11、c224199569 h 12 HYPERLINK l _Toc224199572 8.2.Shore connection box PAGEREF _Toc224199572 h 12 HYPERLINK l _Toc224199574 8.3.Electrician test panel PAGEREF _Toc224199574 h 12 HYPERLINK l _Toc224199576 9.Batteries and charging device PAGEREF _Toc224199576 h 13 HYPERLINK l _Toc224199577 9.1.Insulation

12、resistance test PAGEREF _Toc224199577 h 13 HYPERLINK l _Toc224199578 9.2.Charging and discharging test PAGEREF _Toc224199578 h 13 HYPERLINK l _Toc224199580 10.Galley equipment laundry & clothes dryer equipment PAGEREF _Toc224199580 h 13 HYPERLINK l _Toc224199581 10.1.Insulation resistance test PAGER

13、EF _Toc224199581 h 13 HYPERLINK l _Toc224199582 10.2.Function test PAGEREF _Toc224199582 h 13 HYPERLINK l _Toc224199583 11.Workshop equipment PAGEREF _Toc224199583 h 13 HYPERLINK l _Toc224199584 12.Deck machinery PAGEREF _Toc224199584 h 13 HYPERLINK l _Toc224199625 13.illumination and navigation and

14、 signal lights PAGEREF _Toc224199625 h 13 HYPERLINK l _Toc224199626 13.1.illumination system PAGEREF _Toc224199626 h 13 HYPERLINK l _Toc224199628 13.2.Navigation light test PAGEREF _Toc224199628 h 14 HYPERLINK l _Toc224199630 13.3.Signal light test PAGEREF _Toc224199630 h 14 HYPERLINK l _Toc22419963

15、6 14.Interior communication system PAGEREF _Toc224199636 h 14 HYPERLINK l _Toc224199637 14.1.sound power telephne PAGEREF _Toc224199637 h 14 HYPERLINK l _Toc224199639 14.2.Automatic telephone PAGEREF _Toc224199639 h 14 HYPERLINK l _Toc224199641 14.3.Elec.clock PAGEREF _Toc224199641 h 14 HYPERLINK l

16、_Toc224199643 15.Interior alarm system PAGEREF _Toc224199643 h 15 HYPERLINK l _Toc224199644 15.1.Public addresser PAGEREF _Toc224199644 h 15 HYPERLINK l _Toc224199646 15.2.Talk back system PAGEREF _Toc224199646 h 15 HYPERLINK l _Toc224199648 15.3.General alarm PAGEREF _Toc224199648 h 15 HYPERLINK l

17、_Toc224199650 15.4.Others PAGEREF _Toc224199650 h 15 HYPERLINK l _Toc224199652 15.5.Engine room group alarm device PAGEREF _Toc224199652 h 15 HYPERLINK l _Toc224199654 15.6.Navigation watch alarm system PAGEREF _Toc224199654 h 16 HYPERLINK l _Toc224199656 16.Fire detecting and alarm device PAGEREF _

18、Toc224199656 h 16 HYPERLINK l _Toc224199658 17.Water mist fire fighting system PAGEREF _Toc224199658 h 16 HYPERLINK l _Toc224199680 18.Water ingress system PAGEREF _Toc224199680 h 16 HYPERLINK l _Toc224199681 19.Navigation equipment PAGEREF _Toc224199681 h 16 HYPERLINK l _Toc224199682 19.1.Radar set

19、s PAGEREF _Toc224199682 h 16 HYPERLINK l _Toc224199683 19.2.Echo sounder PAGEREF _Toc224199683 h 16 HYPERLINK l _Toc224199685 19.3.Speed log PAGEREF _Toc224199685 h 17 HYPERLINK l _Toc224199687 19.4.GPS navigator PAGEREF _Toc224199687 h 17 HYPERLINK l _Toc224199689 19.5.Gyro compass PAGEREF _Toc2241

20、99689 h 17 HYPERLINK l _Toc224199691 19.6.Magnetic compass PAGEREF _Toc224199691 h 17 HYPERLINK l _Toc224199693 19.7.Auto pilot PAGEREF _Toc224199693 h 17 HYPERLINK l _Toc224199695 19.8.Weather facsimile receiver PAGEREF _Toc224199695 h 17 HYPERLINK l _Toc224199696 19.9.Wind speed and direction indi

21、cator PAGEREF _Toc224199696 h 17 HYPERLINK l _Toc224199698 19.10.VDR PAGEREF _Toc224199698 h 18 HYPERLINK l _Toc224199700 19.11.AIS PAGEREF _Toc224199700 h 18 HYPERLINK l _Toc224199702 19.12.Fog horn PAGEREF _Toc224199702 h 18 HYPERLINK l _Toc224199704 19.13.Rudder angle indicator PAGEREF _Toc224199

22、704 h 18 HYPERLINK l _Toc224199705 19.14.Clear view screen PAGEREF _Toc224199705 h 18 HYPERLINK l _Toc224199707 19.15.Window wipe PAGEREF _Toc224199707 h 18 HYPERLINK l _Toc224199708 20.Radio equipment PAGEREF _Toc224199708 h 18 HYPERLINK l _Toc224199709 20.1.MF/HF radio equipment PAGEREF _Toc224199

23、709 h 18 HYPERLINK l _Toc224199711 20.2.INMARSAT C-station PAGEREF _Toc224199711 h 18 HYPERLINK l _Toc224199713 20.3.VHF radio telephone PAGEREF _Toc224199713 h 19 HYPERLINK l _Toc224199716 20.4.NAVTEX receiver PAGEREF _Toc224199716 h 19 HYPERLINK l _Toc224199718 20.5.Two way radio telephone PAGEREF

24、 _Toc224199718 h 19 HYPERLINK l _Toc224199720 20.6.UHF radio telephone PAGEREF _Toc224199720 h 19 HYPERLINK l _Toc224199722 20.7. Antenna coupler PAGEREF _Toc224199722 h 19 GeneralIn general, the mooring of all electric equipment should be carried out according to CB/T 4000-2005_china shipbuilding q

25、uality standard(CSQS).All measuring instruments must be approbated by a metering division. Before test check the correctness of installation and the correctness wire of the electric equipment. All equipment (motor, starter, cables etc.) to be megger-tested before any tests are carried out and the in

26、sulation resistance values of megger readings to be record.二、系泊实验Generators主发电机参数#1和#3主发电机型号Auxpac 645W 4L20 SET 额定功率806KVA额定电压450V功率因数0.8频率60Hz温升F绝缘等级F转速900rpm带防冷凝加热器数量两台#2主发电机型号Auxpac 875W 6L20 SET 额定功率1094KVA额定电压450V功率因数0.8频率60Hz温升F绝缘等级F转速900rpm带防冷凝加热器数量一台Automatic alarm and safety stop device of

27、 main diesel generatorAutomatic alarm and safety stop device of main diesel generator plant shall be submitted for acceptance before test Insulation resistance testBefore and after run test, to use 500V megger to measure the insulation between main generator and main switchboard. Value of insulation

28、 resistance should more than 1M.When measure insulation resistance, shut off electronic units or electronic circuit.Load testTest condition and time shall be as follows：LOAD(%)TIME (HOUR)251/4501/4751/210021101/2During test, power factor is 1.0 laggar .record the voltage, current, frequency and powe

29、r.负载实验终了后，丈量记录柴油机主轴承和连杆轴承的温度，丈量柴油机曲轴的热态值。实验结果记入表格：A1-05。Parallel running testparallel running of two generators testNo.1，645 KWand No.3645 KWgenerators parallel running test：The variety of load as followers：25% 50% 75% 100% 75% 50% 25% 50%The variety of total power as followers：322.5kW645kW645kW 967

30、967.5kW 1090kW 1290kW 967967.5W 645kW 645kW 322322.5kW645kW No.1645 KWand No.2875 KWgenerators，No.2875 KW，and No.3645 KWgenerators parallel running test： The variety of load as followers：25% 50% 75% 100% 75% 50% 25% 50% The variety of total power as followers：322.5kW645kW 967.5kW 1290kW 967.5W 645kW

31、 322.5kW760kW 1140kW 1520kW 1140kW 760kW 380kW 760kWEach test time is about 5 minutes, go to next load condition after the measurement results are recorded.Two sets of D/G should be running steady in parallel, when the load be changed in the range from 25% to 100% of total output. The difference bet

32、ween active power load which each generator undertakes actually and shared value should be less than 15% of rating proportion of each sets by total load to be met the requirements of the rules and regulations. 各发电机实践承当的无功负荷与总无功负荷按机组定额比例分配值之差也应符合规范要求。此时，总功率因数为0.8滞后。其计算公式如下:机组所负担的有功负荷的偏向值：机组所负担的无功负荷的偏

33、向值：Parallel running of three generatorParallel running of three generator test as follow：The variety of load as followers：25% 50% 75% 100% 75% 100% 75% 50% 25% 50%The variety of total power as followers: ： 645kW 338.75kW 967677.5kW 1016.25kW 1090kW 5kW 9671016.25kW 645kW 677.5kW 32238.75kW 645kW Eac

34、h test time is about 5 minutes, go to next load condition after the measurement results are recorded。Parallel running of three generator is carried out reliably.During the test to measured and record the voltage, frequency, current, power of each generators，诸如：电压，电流，频率，输出功率等。实验结果记入表格：A1-06。Load shar

35、ing and shifting testBetween each two generatorsOne generator shall be set at about 80% of rated load, at the rated voltage, frequency and another generator shall be set at no load, then the load shall be shifted to the unloaded generator step by step. During the load shifting, it shall be ascertain

36、ed above mentioned load shifting is carried out reliably. Between three generatorsEach two generators shall be set at about 60% of one generators rated load, at the rated voltage, frequency. The third generator shall be set at no load, and to be connected to main bus bar after parallel running anyon

37、e of two previous running generator shall shifts the load to another two generators, and then itself shall be decreased to no load. During the load shifting, it shall be ascertained above mentioned load shifting is carried out reliably.实验结果记入表格：A1-07。主配电板 功能检查检查配电系统对地绝缘电阻，绝缘电阻值应不小于1兆欧；实验结果记入表格：A2-01

38、。检查主配电板内联锁电路，其联锁功能应可靠；检查主发电机主开关与应急发电机供电开关联锁的正确性；检查主发电机主开关与岸电开关联锁的正确性；检查主发电机主开关与发电机空间加热器电路联锁的正确性；实验结果记入表格：A2-02。检查主配电板各供电回路的正确性；实验结果记入表格：A2-03。检查主配电板内应急迫断电路功能的正确性；如下：ES1类应急迫断机舱油泵应急停顿按钮安装在驾驶室, 机舱入口,消防控制站, 切断以下设备:No.1,2主滑油泵艉管滑油泵油渣泵燃油保送泵No.3电力分电箱 No.4电力分电箱锅炉主机伺服油泵熄灭炉柴油保送泵滑油保送泵汽缸油保送泵No.2 应急电力分电箱主机气缸注油单元E

39、S2类应急迫断机舱风机应急停顿按钮安装在驾驶室, 机舱入口,消防控制站, 切断以下设备:No. 1,2,3机舱风机No. 4机舱风机 (可逆)电工间空调单元机修间空调单元No.1,2主机辅助鼓风机油头实验间风机分油机室风机集控室空调单元ES4 应急迫断舱室风机 应急停顿按钮安装在驾驶室, 消防控制站,切断以下设备:No.7 电力分电箱首部电力分电箱驾驶室空调安装厨房用空调安装空调单元控制器22P电力分电箱(AC220V舱室小风机)应急发电机室送风机CO2室风机ES5类应急迫断厨房设备应急停顿按钮安装在厨房门外。No.8 电力分电箱厨房用空调安装厨房风机实验结果记入表格：A2-04。检查主配电板

40、内各测试仪表指示的正确性；实验结果记入表格：A2-05。检查主配电板向外部发出报警信号的正确性。实验结果记入表格：A2-06。The test of the main generators protectionlong time trip test of ACBTo check the setting value of ACB over-current, delay time and the correctness of tripping.空气断路(ACB)的短延时实验检测当ACB过流时，过电流整定值、短延时脱扣及报警的正确性。Reverse power testTo check the co

41、rrectness of acting of reverse power relay by simulation method.Low voltage trip testTo check the correctness of low voltage protection of MSB, while voltage of generator being dropping down.实验结果记入表格：A2-07。Pre-alarm test of generator overloadingTo check the indication on MSB, while the load of gener

42、ator being up to 90% of rated value of it and pre-alarm signal for overload of generator sent out from MSB.Preference trip test实验结果记入表格：A2-08。实验结果记入表格：A2-08。When the load of generator is up to 95% of setting valve, and duration for 10s to 15s long, the preference trip for some MCCB of non-important

43、load should be acting and to unload them.实验结果记入表格：A2-09。Automatic power stationAuto starting of standby diesel generator and to be automatically connected to bus bar testWhen bus-bar of MSB lost voltage, it is means a running generator in failure, the standby diesel generator should be started at on

44、ce and to be feed power to bus bar in 30s automatically.实验结果记入表格：A3-01。Auto starting of standby diesel generator and to be automatically connected to bus bar, and adjust the net frequency and load testWhen the load of single running generator is more than 90% of the setting value, to send out a comm

45、and to auto start stand by diesel generator and auto connect to net, and adjust the net frequency and load to make two generators parallel running.When the load of two running generator is more than 70% of the setting value, to send out a command to auto start stand by diesel generator and auto conn

46、ect to net, and adjust the net frequency and load to make three generators parallel running.实验结果记入表格：A3-02。Auto cut-off of 实验结果记入表格：A3-02。redundant generator setWhen the load of three running diesel generator is less than 40% of total generator power, to auto shift the load and to uninstall the late

47、r parallel running generator.When the load of double running diesel generator is less than 40% of total generator power, to auto shift the load and to uninstall the later parallel running generator.实验结果记入表格：A3-03。After main voltage restore, start pump in sequence.After main voltage restore, start pu

48、mp in sequence as following:Normal lighting transformer 0 secondSteering gear0 secondNo.1 Main LO pump5 secondsNo.1 LT F W cooling pump 10 secondsNo.3 main sea water pump 10 secondsNo.1 engine room fan25 secondsNo.3 engine room fan25 secondsNo.2 engine room fan30 secondsNo.4 engine room fan30 second

49、s实验结果记入表格：A3-04。Heavy load inquire functionTo check the functions of heavy load inquire as bellowing:Before starting of heavy load, to check the inquire signal from heavy load;To check the response of PMS and standby D/G set starting and feed to net automatically, if it is necessary;To check the cor

50、rectness of the heavy load.实验结果记入表格：A3-05。Main switchboardThe function test of main switchboardTo measure the insulation of distribution system. Its value of insulation resistance should more than 1M.To check functions of lock circuits in MSB with the simulated service test, it should be correct and

51、 reliable.Lock function between ACB of main generator and MCCB feeding to ESB;Lock function between ACB of main generator and MCCB of shore power;Lock function between ACB of main generator and space heater of generator.check the correctness of emergency stop in main switchboard with the simulated s

52、ervice test as follow:ES1 for E/R oil pumps:The emergency stop push buttons to be installed in W/H, E/R entrance and fire control room and to cut off the following equipment:No.1,2 Main lubricating oil pump,Stern tube oil pumpSludge pumpH.F.O. transfer pumpNo.3 power dis. Board No.4 power dis. Board

53、Boiler power M/E service oil pumpIncinerator controllerM.D.O. transfer pumpL.O. transfer pumpCYL. O. transfer pumpNo.2 emergency power distribution boardM/E CYL. Lubrication unitES2 for E/R fansThe emergency stop push buttons to be installed in W/H, E/R entrance and fire control room and to cut off

54、the following equipment:No.1,2,3 E/R FanNo. 4 E/R Fan (reversible)Package air for EL. WorkshopPackage air for engineers workshopNo.1 and No.2 M/E Aux. BlowerFuel valve test room fanSeparation room exhaust fanPackage air for ECRES4 for accommodation fansThe emergency stop push buttons to be installed

55、 in W/H and fire control room to cut off the following equipment:No. 7 power distribution boardFore power distribution boardPackage air for wheelhousePackage air for galleyAir condition unit controller22P power dis. Board (AC220V accommodation. small fans)EMCY generator room supply fanCO2 Room exhau

56、st fanES 5 for galley equipmentThe emergency stop push buttons is to be installed in out door of galleyNo. 8 power distribution boardPackage air for galley Galley fanTest and check of main switchboardCheck the correctness of main switchboard send out alarm system.Emergency generator and emergency sw

57、itchboard testEmergency generatorsAutomatic alarm and safety stop device of emergency diesel generatorAutomatic alarm and safety stop device of emergency diesel generator plant shall be submitted for acceptance before test.Insulation resistance testThe same as main diesel generator Insulation resist

58、ance test. 实验结果记入表格：A4-01。Auto start test of emergency generatorStart diesel generator set in cold state with battery continuously not less than 3 times and start fail alarm.The change over switch is breakout. Emergency generator starts automatically, emergency generator air circuit breaker turns on

59、 automatically, and emergency generator supply power to the network. The whole course is not more than 45 seconds.实验结果记入表格：A4-02。Start test with the secondary power source.实验结果记入表格：A4-03。To check alarm function of emergency generator set.实验结果记入表格：A4-04。应急发电机静态电压调整率实验当发电机负载自满载到空载，再由空载到满载的范围内变化时功率因数=0

60、.8，柴油发电机的静态电压调整率应不超越额定电压的3.5%。应急发电机组：负载率变化： 100% 75% 50% 25% 0% 25% 50% 75% 100%发电机功率： 144kW 108kW 72kW 36kW 0 36kW 72kW 108kW 144kW 在进展上述实验时，发电机的功率因数应坚持在额定值，0.8。实验结果记入表格：A4-05。应急发电机瞬态电压调整率实验与主发电机组相关条款内容一样。实验结果记入表格：A4-06。Load running testLoad running test condition are shown in following table (powe