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1、Title : LM-0030Site :LeadMouldProduct name FORT TRIMMING PLATE MFS OUTER_HR_Rear3D file name : FORT_TRIMMING PLATEDate : 2015.06.10 Design. Build. Ship. Service.LeadMould FORT_TRIMMING PLATEProduct informationSegment :BMW G38Thickness :2.5mmProject name :LM-0030 PM/PE Part name :COMFORT TRIMMING PLA
2、TE MFS OUTER_HR_Rear DFM by:ZSLPart No:3084648 Checked by:REVDate Update or added slidersRemark:41.13mm158.48mm87.99mmTool informationResin material : POM KEPITAL F20-03LOF Resin supplier:N/AResin GradeMagnum 3416 SC TonnageN/A Runner Sys:2 Drops openNo. of Hot Tip1Tool type :2 plateGate type :Drops
3、 openAutomatic:YNo. of Gate .(each part)1Part weight (g) :92gCavity steelGS 1.2083(HRC46-54)Forecast volume (shot)64496.7 mm3Special tool :IncoeCore steelGS 1.2083(HRC46-54) No. of Cavity:1X2Cosmetic part (Y/N):N/ASlider steelN/A Family with:Cosmetic finishingLifter steelGS 1.2083(HRC46-54)Customer
4、comment. (please give your approval and comments)OK or NGremarkApproval by:dateGate layoutCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateOne open nozzle 尖点热咀5X0.3mm(reduce plastic)35mmOK浇口残留不能超出零件表面Part LayoutNeed to show part layout to avoid customer mis-und
5、erstood our proposalTool topNotes: this layout is base on estimation as a ref for tool design.1 Open nozzle + Direct gateOK浇口残留不能超出零件表面shrinkageCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: above shrinkage is estimated according to our understanding,
6、pls correct it if there is any risk of getting right dimensionShrinkage with orientationX1.020Y1.020Z1.020YX需要保证零件尺寸,新思路与立盛自行决定Parting line Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces
7、. Notes: please advice any concern on propose parting line.CorePLCavity P/ LINELIFT/ LINEInsert/ LINE依据2D图纸要求Parting line Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. Notes: please ad
8、vice any concern on propose parting line.CorePLCavity P/ LINELifter / LINEInsert/ LINE依据2D图纸要求Lifter Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Lifter.LIFT 3LIFT 1LIFT 4LIFT 2依据2D图纸要求Customer commen
9、t. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Lifter.Cavity insertCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Lifte
10、r.Core insert Issue:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateThere is thin steel on the mold insert ,suggest to reduce plastic 2mm on red area.模仁上有薄钢,建议红色骨位减胶2MM与欧洲交流更改可行性,内退1.5mm,参考样件Issue:Customer comment. (please give your approval and comments)OK or
11、 NGremarkApproval by:dateBefore modify修改前After modify修改后Improve the PL surface, see below picture.为简化分型面,如下图减胶0.05MM0.05MMOKIssue:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateSuggest to add plastic 0.1mm on red area to improve the shut off area. 前后模碰穿面有0.1的
12、插穿位,为了简化分型建议红色面加胶0.1MMThe shut off area 0.1mm0.1的插穿位Before modify修改前After modify修改后OK,可以增厚达到延伸0.1mm效果?Issue:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateCan we modify the part as right picture?Before modify修改前After modify修改后与欧洲交流更改可行性Draft angle information
13、Product is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. Mold opening directionCusto
14、mer comment. (please give your approval and comments)OK or NGremarkApproval by:datePlease make cavity side draft.Color Propose Draft angleGreen5(Remove plastic)Please make core side draft.Color Propose Draft angleblue2(Remove plastic)Draft angle OK,但需要保证图纸上定义公差Draft angle Customer comment. (please g
15、ive your approval and comments)OK or NGremarkApproval by:datePlease make cavity side draft.Color Propose Draft angleGreen2(Remove plastic)Please make core side draft.Color Propose Draft angleblue2(Remove plastic)此面为与侧翼塑料骨架的配合面, 需要与欧洲交流更改可行性暂时按照模具设计角度更改。供应商考虑更优化的模具方案。Draft angle Customer comment. (pl
16、ease give your approval and comments)OK or NGremarkApproval by:datePlease make cavity side draft.Color Propose Draft angleGreen5(Remove plastic)OKEjector pin marksCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNote: only show the preliminary position and size
17、, See layout for detail.Ejector pin 6 straight liftersEjector pin 3Ejector pin 4 ejector block顶块6X6 ejector block 顶块19X16For easy put ejector on the part as 3 area can we add plastic as above picture 为了好下顶针加3个胶柱3OK,要求顶杆印表面做平thicknessCustomer comment. (please give your approval and comments)OK or NGr
18、emarkApproval by:dateIssue: Thick wall will cause sink mark.Proposal: Change the design as the design guidelineNote: Thick ribs often cause sink and cosmetic problems on the opposite surface of the wall. Please refer the rib design guideline to modify as below:The red area may have sink mark.红色区域胶位较厚,表面会缩水.与欧洲沟通缩痕可行性EngravingCustomer comment. (please give your approval and comments)OK or NGRemarkApproval by:datePlease confirm!date marks month/year:material indication:article number:Recycle stamp:Cavity number:参照2D图纸Cosmetic requirementCustomer comm
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