大众汽车标准_TL52094英文

1、.0021.0021May2001.nrevoglahsnoisrevnamreGehtseicnapercsidfoesacnI.etaruccaebotdeveilebsinoitalsnarthsilgnEehTTrimPanelLoadCompartmentMaterialrequirementsTL52094Konzernnorm13Types:Withoutindex,A,B,C,D,E,F,G,H,J,K,L,MKlass.-Nr.55211Descriptors:trunk,trimpanel,loadcompartment,wheelhousing,floormat,PP+S

2、BR,PET+SBRChangesThefollowingchangeshavebeenmadeascomparedtoTL52094:1999-06:TypesK,LandMadded-Weightperunitarea(table1)changedPreviousissues1980-09;1982-06;1983-04;1987-12;1992-10;1993-04;1999-061ScopeTypewithoutindexe.g.,trunkfloormatTypeAe.g.,wheelhousingcoverTypeBe.g.,trunkliningTypeCe.g.,trunkfl

3、oormatTypeDe.g.,trunkliningTypeEe.g.,trunkfloormatTypeFe.g.,wheelhousingtrimandtrunklidTypeGe.g.,trunklidtrimTypeHe.g.,trunkfloormatTypeJe.g.,wheelhousingtrimTypeKe.g.,wheelhousingtrimTypeLe.g.,rearpanellining,undersideofrearshelfTypeMe.g.,trunkfloormat2DesignationTrimpanelacc.toTL520943Requirements

4、3.1BasicspecificationsApprovaloffirstsupplyandchangesaccordingtoVW01155.Emissionbehavioracc.toVW50180AvoidanceofhazardoussubstancesaccordingtoVW91101.Therequiredminimumforcompletetestingis2.5m2or4moldedparts.Fachverantwortung/ResponsibilityK-QS-31FrauPieperTel:-24202Dr.BembenekContinuedonpages2to10N

5、ormung/Standards(EZTN,1733)WiesnerTel:+49-5361-929064SobanskiVertraulichAlleRechtevorbehalten.WeitergabeOderVervielf台ItigungohnevorherigeschriftlZustimmungeinerNormenabteilungdesVolkswagenKonzernsnichtgestattet.VertragspartnererhaltendieNormnuruberdiezustandigeBeschaffungsabteilungConfidential.Allri

6、ghtsreserved.NopartofthisdocumentmaybetransmittedorreproducedwithoutthepriorwrittenpermissionofaStandardsDepartmentoftheVolkswagenGroup.Partiestoacontractcanonlyobtainthisstandardviatheresponsibleprocurementdepartment.VOLKSWAGENAG.egasuotroirpeussitnerucrofdradnatskcehC/nefurptatilautkAfuagnudnewnAr

7、ovmroSILON:ELLPage3TL52094:2001-05Page3TL52094:2001-05Page23.8MaterialcodeTypewithoutindexTypeATypeBTypeCTypeDTypeETypeFTypeGTypeHTypeJTypeKTypeLTypeMTDL52094:2001-05AppearanceSurfacestructureandcoloracc.tooriginalsample.Thematerialmustbefray-proof,i.e.,itmustnotfrayorbreakoutatthecutedgesduringproc

8、essingorinlateruse.Thelatexbackingmustadhereuniformlytotheneedle-punched,nonwovenmaterial,mustnotloosenfromthematerialwithoutdamageandmustnotcrumbleduringdrivingoperation.Thematerialmustnotadhereatroomtemperatureoratelevatedtemperatures.Thematerialmustbeflexibleinthetemperaturerangefrom-40to+90Canda

9、daptwelltotheinstallationposition.PhysiologicalcompatibilityThetrimmaterialmustbephysiologicallysafeandmustnotinduceskinirritation,forexample,orobjectionableodors.ColorandtypeAcc.tooriginalsample.IdentificationAcc.toVW10540-6.ConditioningPriortotesting,thespecimensmustbeconditionedforatleast24hinthe

10、DIN50014-23/50-2standardclimate.ValidityofrequirementsTherequirednumbersapplytoeachindividualmeasurement.PP+SBRSBRPP+SBRPP+PET+SBRPET+SBRPP+SBRPP+ACPP+SBRPP+EVAPPPET+SBRPP+SBRPP+SBRPPPET+SBRPP+SBR+PE+PET600200Latex5505A85050750600200-B95050750500400-C72550-475200-D48050-4505030-E38020-3002080-F40020

11、-40020-G60030-54030Laminatingnonwoven60H53050-4505080-J38030-4003030-K30020-30020-L60050-40020170-M75050-40030170PE100,nonwovencover60TL52094:2001D-05MaximumtensilestrengthSeetable2,Notesontesting,seesection4.1.Table2一maximumtensilestrengthinNTypeLengthRequirementWidthWithoutindex500800A500800B50080

12、0C500800D500800E300300F350350G300300H500800J300300Page6Page6Page4TL52094:2001-05TDL52094:2001-05TypeLengthRequirementWidthK300300L300300M300300TearpropagationstrengthSeetable3,Notesontesting,seesection4.2.Table3-tearpropagationstrengthinNTypeLengthRequirementWidthWithoutindex10080A7040B6040C7040D704

13、0E3030F3030G3030H7040J3030K3030L3030M7070AbrasioncharacteristicsAcc.toPV3908,contactpressure9.8N;intypesE,FandK,thetestisperformedontheASSY;inthiscase,therequirementstobemetmustbetakenfromthespecificTLs.Wheelhousing/tailgate/trunklid/rearseattriminsert(1000revolutions)Weightloss0.20g.Thefleecelayerm

14、ustnotbeabradeddowntothebinderatanypoint.Fadingcorrespondingtogray-scalelevel2.5acc.toDINEN20105-A02.Page4TL52094:2001-05Page7TL52094:2001D-05Trunkfloorinsert(2000revolutions)Weightloss0.25g.Thefleecelayermustnotbeabradeddowntothebinderatanypoint.Fadingcorrespondingtogray-scalelevel2.0acc.toDINEN201

15、05A02.Behaviorafterxenonarclightagingacc.toPV1303WhenusedinareaswithhighUVexposure,e.g.,opentrunk(variant)Colorfastnesstolight10exposureperiods.Whenusingtintedorheat-absorbingglass,5periodsofexposure:Gray-scalelevel4EN20105-A02;colorshiftisnotpermitted.Crockmetertestacc.toPV3906andsection4.330stroke

16、sagainstdryrubbingcloth:practicallynonappingorfleeceabrasion;slighttraceofabrasionaccordingtotheoriginalsampleispermissible.WhenusedinareaswithlittleUVexposure,e.g.,closedtrunkColorfastnesstolight2exposureperiods:Gray-scalelevel4EN20105-A02;colorshiftisnotpermitted.Colorfastnessagainstwater(filterpa

17、pertest)Acc.tosection4.4:Gray-scalelevel4.5EN20105-A03.ColorfastnesstoabrasionRotaryabrasiontestAcc.tosection4.5:Gray-scalelevel4.5EN20105-A03.Crockmetertest20strokesagainstmoistrubbingcloth:Gray-scalelevel4.5EN20105-A03.Testofdimensionalstabilityunderheat16h/+90Cmechanicallycirculatedair:themateria

18、lmustnotexhibitanydeformation.Doesnotapplytothetypewithoutindex.IntypesE,FK,D,JandL,thetestisperformedontheASSY;inthiscase,therequirementstobemetmustbetakenfromthespecificTLs.Page4TL52094:2001-05Page8TDL52094:2001-05DimensionalchangeafteraginginwaterAcc.tosection4.6:Mustshownonoticeabledistortionsan

19、dnorollingupafteraging.MeasuredwetLengthandwidth0.5%withrespecttoinitialcondition.AfteragingatelevatedtemperatureandsubsequentacclimatizationLength1.0%andwidth0.5%withrespecttoinitialcondition.TestingforwavinessandbulgingduetowaterpenetrationAcc.tosection4.7:afterwettinganddryingatroomtemperature,no

20、wavinessorbulgingmayoccur.Behaviorafteragingatlowtemperature/ball-droptestAcc.toPV3905andsection4.8:notearingorbreakingofthelatexbacking.BehaviorupontreatmentwithdetergentThematerialmustbewashablewithanaqueoussurfactantsolutionandconventionalorganicsolvents,e.g.,petroleumether(specialboilingpointspi

21、ritIIacc.toDIN51631,80/100C)withoutformingaring.BehaviorwithrespecttopetroleumetherAfterpetroleumetherhasbeenallowedtoevaporatefromanalreadywettednonwovensurfaceofapprox.50cm2,theremustbenoringformation.Nocolorchangemayappearontheunusedmaterialduringcleaningtestswithawhiteclothsaturatedwithpetroleum

22、ether,normaybleedingoftheclothoccur.Burningbehavioracc.toUSRegulation571.302Acc.toTL1010(ifspecifiedindrawingand/orrelease).4NotesontestingMaximumtensilestrengthAcc.toDIN53857-1,page2;traversespeed100mm/min;freeclampinglength(measurementlength)100mm.TearpropagationstrengthAcc.toDIN53859-4,traversesp

23、eed100mm/min.Notonlythepeakvaluesbutalsotheentirescatterrangeofthetearpropagationstrengthareconsideredintheevaluation.CrockmetertestAminimumof1specimenisexposedperorientation.Bleedingoftherubbingclothisnotevaluated.Page10Page9Page4TL52094:2001-05TL52094:2001D-05FilterpapertestApieceoffilterpaper,pre

24、viouslyimmersedindeionizedwater(Schleicher&SchCillBlauband589),shallbeplacedonasectionofnonwovenfabricof(50 x50)mm;thesetogethershallthenbeloadedbetweentwoglassplateswith50Nfor60min.ThefilterpaperisevaluatedforbleedingbasedontheEN20105-A03gray-scalelevel.RotaryabrasiontestColorfastnesstorubbingon100

25、cm2roundspecimensofthenonwovenfabricafter1,000revolutionswiththeSchoppermachineagainstundyednettlecloth.SpecimencurvatureAbrasionsurfaceLoad5mm50cm29.81NSpecimensizeapprox.20 x9.5cmThenettleclothspecimen(ECEcottonfabricacc.toENISO105-X12)isclampedintotheholdingfixtureonthetestmachinetogetherwithawoo

26、lfeltpadofthesamesizeacc.toTL380.ThenettleclothisevaluatedforbleedingusingtheEN20105-A03grayscale.DimensionalchangeafteraginginwaterAnonwovenfabricsectionofatleast300 x300mmisagedinwaterfor1hatroomtemperature,and,afterallowingtheexcesswatertodripoff,driedfor24hat+90Cinmechanicallycirculatedairandsub

27、sequentlyacclimatedfor24h.Ifthepartundertestisatrim-wheelhousing,typeB,thespecimensmustbetakenfromoutsidethelockerarea.TestingforwavinessAnonwovenfabricsectionofatleast500 x500mmislaidoutflat.Inthecenterofthespecimen,approx.50cm3ofwaterisappliedtoanareaofapprox.100 x100mm.BalldroptestDropheight230mm

28、,withouthardboardplatebacking,strikingthesurface.5ReferencedstandardsTL380TL52413TL52422TL52448Woolfeltfortestingpurposes;materialrequirementsHardenedfeltfortrimpanels;materialrequirementsTrimpanelsoftri-laminate;materialrequirementsNaturalfiberformedmaterial,thermoplasticallybonded;materialrequirementsPV1303PV3905PV3906PV3908Plasticfilms,planarfabrics,continuousxenonarcexposureOrganicmaterials;balldroptestNon-metallicplanarfabrics,abrasionbehaviortestingTextiles,carpets,wear