ControlPlan_PS181601质量控制计划

1、QualityControlPlan质量控制计划Prototype样件Prelaunch试生产Production生产ContactPerson/Tel.联系人和电话Date(Original):报告日期2011/11/16ControlPlanNo.:控制计划编号YuXiheng/0576-855287702011.10.20PartNo./LatestChangeLevel料号/最近版本ProjectTeam:项目组成员CustomerPlantApproval/Date(ifneeded):客户确认/日期DLPS18-1601QiFenghong,DongJianbin,YaoZhaof

2、eng齐丰鸿，董建斌，姚兆丰2011.10.24PartName/Description零件名称/描述CustomerQualityApproval/Date(ifneeded):客户质量部确认/日期Impeller叶轮SupplierPlantApproval/Date:供应商确认/日期2011.11.3Supplier/Plant:供应商名称SupplierCode供应商编号OtherApproval/Date（ifneeded）:其它确认日期（如果需要的话）OtherApproval/Date(ifneeded):其它确认/日期TaizhouYuLifoundry台州市宇立铸造厂模型修复

3、后确认2011.11.4Part/ProcessNumber产品/工序编号ProcessName/Characteristics特性Measurement测量OperationDescription过程名/操作描述Device/ToolsforMfg工具/机器No.序号CheckPoints检测点Product/ProcessSpec./toleranee产品/工序说明/公差Evaluation/Measurement量具SampleAQL合格质量样品Freq水平Freq.水平频率100%.25每批ControlMethod控制方法ReactionPlan应对方法进货检验01生铁化学成分：Ch

4、emical材质证明标识原材料与证明文件；拒收ReceivinginspectionPigironcomposition滴定分析仪Eachlot滴定分析RejectmaterialC:4.1Materialcertification;RawMaterialIdentificationSi:1.76Titrationtesterandmaterialcertificate;Mn:0.5P0.07S0.03Labevaluation02废钢外观，无油无绣目测100%每批质保书拒收1ScrappedsteelAppearanee,NooilVisualinspectionEachlotQuality

5、reportRejectmaterial03硅铁，锰铁化学成分材质证明，滴定分析仪100%每批质保书拒收75SiFe,65MnFeChemicalcompositionMaterialcertification,TitrationtesterEachlotQualityreportRejectmaterial04原材料适用的原材料:砂,陶土粉，煤粉，树脂标识每批标识原材料与证明文件通知部门主管Rawmaterial等IdentificationtagsEachlotRawMaterialIdentificationReporttoSectionChiefRawmaterial:sand,pow

6、deredargil,powderedcoal,resinetc.andmaterialcertificate;01符合图纸卡尺每批自检通知部门主管2模具检验卡尺模具各部尺寸CaliperEachlotReporttoSectionChief混砂砂处理系统01配料水份，灰份水份，灰份测量仪每次仪表控制调整3sandmullingsandprocessingsystemSandmixingWatercontent,ashspecificationTesterEachtimeControlledbyrelatedinstrumentsAdjustment制造砂型专用紧实器，刀具01造型，修饰外观无

7、破损，落砂目测随机/每批自检返工或报废5SandmoldmakingSpecialtoolMolding&modificationNobreakageordropVisualinspectionRandom/EachlotSelf-inspectionReworkorreject检验没有01检验外观目测每件作业指导书返工或报废6InspectionNoneInspectionAppearaneeVisualinspectionEachpieceProcessinstrucationReworkorreject将生铁和废钢移到炉翻斗叉车01原材料适用的原材标识，材质证明书每批标识原材料通知部门主

8、管前FrontendloaderRawmaterialProperrawmaterialIdentificationandmaterialEachlotRawmaterialidentificationReporttoSectionChief7Movepigironandscrappedsteeltofurnacecertification配料磅秤天平01称重工艺规程材质标准每次上料自检调整8MakeupmaterialPlatformscalesWeightmaterialProcessinstructionMaterialspecificaitonEachchargingSelf-insp

9、ectionAdjustment熔炼1吨中频炉01温度1500C1520C(2732F2768测温仪1次/每炉自检专检调整Melting1000KgintermediateTemperatureF)Temperaturetester1time/eachfurnaceSelf-inspectionandspecialAdjustmentfrequencyfurnaceinspection1002熔炼材质标准手册浇注试块送光谱室2块/每炉自检专检通知现场工程师MeltingMaterialmanualSendtestblocktolab2pcs/eachfurnaceSelf-inspection

10、Notifyengineeronline光谱分析光谱仪01试块化学成分：光谱室评估每炉/浇注前根据检验标准要求检验通知主管工程师ChemicalanalyzeSpectrometerTestblockChemicalcomposition:LabevaluationEachfurnace/beforepouringInspectcastingsperNotifyengineer11C:3.23.5,Si;1.82.1,Mn:0.70.9P:W0.12S:W0.15inspectionrequirements浇注铁水包01铁水铁水温度：1500C1520C(2732测温仪12次/每炉操作手册通知

11、主管工程师或报废12PouringPouringladleMoltenironF2768F)Temperatureofmolteniron:1500C1520C(2732F2768F)Temperaturetester12times/eachfurnaceManipulationmanualInformengineerorreject浇注浇注温度:21350C(2462F)PouringPouringtemperature:1350C(2462F)冷却没有01冷却冷却时间至少4小时计时器每炉操作手册报废及隔离CoolingNoneCoolingCoolingtimeisnotlessthan4

12、TimerEachfurnaceManipulationmanualRejectandisolate13hours震动脱壳震动脱壳机01铸件无裂痕，伤痕目测每件根据检验标准要求检验报废及隔离14ShakingcastingoutShakingmachineRawCastingsNocrackandscaroncastingsVisualinspectionEachpieceInspectcastingsperinspectionrequirementsRejectandisolate浇口的切割与打磨砂轮切割机01铸件浇口余量3mm，切忌割伤目测每件自检返工或报废Cuttingandgrindi

13、ngthepouringgateSandgrindingcutterRawcastingsPouringgateallowance3mmVisualinspectionEachpieceSelf-inspectionReworkorreject15砂带机02浇冒口浇口0.5mm目测每件自检返工或报废SandbeltmachineSprue&riserSprue&Riser0.5mmVisualinspectionEachpieceSelf-inspectionReworkorreject检验01铸件检验铸件缺陷（砂孔，气孔）目视并作初检记录每件专检返工或报废InspectionRawcasti

14、nginspectionRawcastingdefectsVisualinspectionandEachpieceSpecialinspectionReworkorreject16makeprimaryinspectionrecord抛丸抛丸机01抛丸时间表面粗糙度一致，抛丸时间目测每件自检返工ShotblastingBlastingmachineBlastingtimeIdenticalsurfaceroughnessVisualinspectionEachpieceSelf-inspectionRework17Timersetting=16minutes精整手提式砂轮机01外观铸件表面光洁

15、度目测每件样品报废及隔离18FinishingportablegrinderCastingappearaneeRawcastingsurfaceroughnessVisualinspectionEachpieceCustomersampleRejectandisolate入库，包装01铸件点清数量，入库包装秤重每批记录表SendrawcastingstoRawcastingsCountquantityofrawWeightrawcastingsEachlotReportofrecords19storeandpackagecastings,sendthemtostoreandpackage将铸件

16、送至机加工车叉车，周转箱01铸件防止运输途中磕碰伤标识每批质保书通知部门主管间Forklift,RecyclecasesRawcastingsPreventdamagesintransportationIdentificationtagEachlotQualityreportReporttoSectionChiefMovecastingto20machiningworkshop车1CNC车床01倒角LatheofworkingCNCLathe“数控车床CSINKprocedure1车床工作程序1”Prototype样件Prelaiinch试生产Production生产ContactPerson

17、/Tel.联系人和电话Date(Original)：报告日期2011/11/16ControlPlanNo控生ll计划编号YuXiheng/0576-8550877020111020PartNo/latestChangelevel料号/最近版本ProjectTeam项曰组成员CustomerPlantApproval/Date(ifneeded)：客户确认/日期DLPS18-1601QiFenghongDonglianbinYaoZhaofeng齐丰鸿董建斌姚兆丰20111024PartName/Description零件名称/描述CustomerQualityApproval/Date(if

18、needed):客户质量部确认/日期Impeller叶轮SupplierPlantApproval/Date:供应商确认/日期2011.11.3Supplier/Plant:供应1latheofworkinc车床CuppLettCe“数供应商编号OtherApproval/Date(ifneeded):其它确认日期(如果需要的话)OtherApproval/Date(ifneeded):其它确认/日期商名称uYuLifoundry台o州市宇立铸造工作模型修复后确认2011.11.421程序i02直径DiameterC137.9,C132.08,C118.49,C82.32,C22.257Cal

19、ipers卡尺6PC1pcs/1H首检记录1pcs巡检记录ProcessQAreport1pcs/1H通知部门主管ReporttoSectionChief02深度Depth深度尺DepthGage6PC1pcs/1H自主检查5pcs/IH首检记录1pcs巡检记录ProcessQAreport1pcs/1H通知部门主管ReporttoSectionChief22车2Latheofworkingprocedure2CNC车床CNCLathe01直径DiameterC78.74,45.72,19.05螺纹规ThreadGage6PC1pcs/1H自主检查5pcs/1H首检记录1pcs巡检记录Proc

20、essQAreport1pcs/1H通知部门主管ReporttoSectionChief23钻孔1Drill1钻床Drillingmachine01直径Diameter03.45X4,卡尺Caliper6PC1pcs/1H自主检查5pcs/1H首检记录1pcs巡检记录ProcessQAreport1pcs/1H通知部门主管ReporttoSectionChief24钻孔2Drill2钻床Drillingmachine01直径Diameter06.1X3卡尺Caliper6PC1pcs/1H自主检查5pcs/1H首检记录1pcs巡检记录ProcessQAreport1pcs/1H通知部门主管ReporttoSectionChief25攻丝1Tap1钻床Drillingmachine01螺纹thread8-32UNC深11.43X4螺纹规ThreadGage6PC1pcs/1H口主检查5pcs/1H首检记录1pcs巡检记录ProcessQAreport1pcs/1H通知部门主管ReporttoSectionChief26锐边倒钝、去毛刺Breakingsharpedges&debarring锉刀，