13-1塔设备结构阐述及负荷性能数据摘录

1、青岛年产 40 万吨丙烯项目塔设备结构阐述及负荷性能数据摘录设计团队：V-Pro指导老师：，团队：，武胜杰，目录1.T0301 脱乙烷塔2T0302 丙炔加氢反应精馏塔4T0401 丙烷-丙烯精馏塔81.T0301 脱乙烷塔（1）精馏段水力学工艺数据AspenT0301 参数优化结果设计结果数据板间距，m0.45降液管内液体高度， m0.2051降液管内液位高度/板间距0.456降液管液泛，%80.9084停留时间，s5.43StageFlooding factor（液泛因子）ervelocityVelocity / Design velerbackupBackup / Tray space（

2、降液管液位高度/板间距）Prere droper res. Time（降液管内停留时间）m/secmeterbarsec20.6610238550.0997050.653190.1836280.301227060.0040126.11403830.694645220.10722170.702440.1942480.3186489320.0042035.68541640.7072862140.11048370.723810.1986830.3259235150.0042675.51755450.7118455150.1120990.734390.2006160.3290947490.004279

3、5.43805360.7137453160.11316730.741390.201710.3308892580.0042755.38671570.7181868630.11407190.747320.2031240.3332080360.0042945.343998Section starting stage:2Section ending stage:7Column diameter:1.8meterum flooding factor:0.718186863Stage:7Panel:PANEL ASection prere drop:0.024368079barum backup / Tr

4、ay spacing:0.333208036Stage:7Location:SIDEBackup:0.203123619meterum velocity / Design velocity:0.748509085Stage:7Location:CENTERVelocity:0.113890073m/sec（2）提馏段水力学工艺数据AspenT0301 参数优化结果StageFlooding factor（液泛因子）ervelocityVelocity / Design velerbackupBackup / Tray space（降液管液位高度/板间距）Prere droper res. Ti

5、me（降液管内停留时间）m/secmeterbarsec80.7242848680.09664820.483240.2676660.3345825990.0041648.2774454490.7415694470.09865720.493290.2745330.3431660740.0042658.108886564100.7469184610.09945350.497270.2770140.3462672320.0042918.043962004110.7504926880.10006590.500330.2788320.3485399740.0043067.99473564120.7533

6、979560.1006080.503040.2804010.3505011140.0043157.951653504130.7559725010.10111520.505580.2818480.3523104310.0043237.911772164140.75837130.10160350.508020.2832330.3540417810.004337.873744356150.7606752990.10208160.510410.2845870.3557340560.0043367.83686844160.7629291190.10255410.512770.2859270.357408

7、8820.0043417.800758136170.7651581720.10302380.515120.2872630.3590787020.0043477.765193196180.7673773030.10349230.517470.2886010.3607508910.0043527.730044308190.7695953870.10396050.519810.2899440.3624299370.0043587.695233136200.7718178370.1044290.522150.2912950.3641186570.0043647.660711008210.7740480

8、180.10489810.524490.2926550.365818870.0043697.626446712220.7762880640.10536830.526850.2940250.3675317960.0043757.592419476230.7785393570.10583950.52920.2954070.3692582910.0043817.5586149240.7808028280.1063120.531560.2967990.3709989890.0043877.5250224250.7830791350.10678580.533930.2982040.3727543980.

9、0043947.491633768Section starting stage:8Section ending stage:39Column diameter:4meterum flooding factor:0.818282299Stage:39Panel:PANEL ASection prere drop:0.137289906barum backup / Tray spacing:0.400362704Stage:39Location:SIDEBackup:0.320290163meterum velocity / Design velocity:0.582799365Stage:39L

10、ocation:OFF-CENTERVelocity:0.116558979m/sec设计结果数据由以上结果分析有：（降液管液位高度/板间距）介于 0.20.5降液管液体停留时间大于 4 秒每块塔板的液泛因子（Flooding factor）均介于 0.60.85 之间2.T0302 反应精馏塔（1）精馏段水力学工艺数据AspenT0302 参数优化结果Section starting stage:2Section ending stage:3Column diameter:6.8meterum flooding factor:0.778457655Stage:3Panel:PANEL ASe

11、ction prere drop:0.00803422718barum backup / Tray spacing:0.475868031Stage:3板间距，m0.8降液管内液体高度， m0.3519降液管内液位高度/板间距0.440停留时间，s6.84260.7853108090.1072610.536310.2996160.3745205870.00447.458441876270.7876136920.10773770.538690.3010450.3763066630.0044077.42543974280.7899309620.1082160.541080.3024870.3781

12、08850.0044137.392619764290.7922633680.10869610.543480.3039420.3799278020.004427.359972084300.7946120650.1091780.545890.3054120.3817644540.0044277.32748284310.7969789470.10966220.548320.3068960.3836202550.0044357.295130648320.7993672270.11014910.550750.3083980.3854975640.0044427.262880984330.80178243

13、20.11063970.55320.309920.3874003320.004457.230676608340.8042341370.11113550.555680.3114680.3893353090.0044577.0.8067389630.11163910.55820.3130510.3913141260.0044667.0.8093257550.11215510.560780.3146860.3933569180.0044747.0.8120444510.11269150.563460.3163990.3954985650.0044847.099028928380.814981050.

14、11326170.566310.3182390.3977993390.0044947.06328676390.8182822990.11388910.569450.320290.4003627040.0045067.024380084设计结果数据（2）提馏段水力学工艺数据AspenT0302 参数优化结果Section starting stage:19Section ending stage:69Column diameter:7.7meterum flooding factor:0.727793427Stage:69Panel:PANEL ASection prere drop:0.182

15、683182barum backup / Tray spacing:0.470479795Stage:69Location:SIDEBackup:0.470479795meterum velocity / Design velocity:0.422306514Stage:69Location:OFF-CENTERVelocity:0.0865542012m/sec板间距，m0.6降液管内液体高度， m0.1458降液管内液位高度/板间距0.243停留时间，s5.55StageFlooding factor（液泛因子）ervelocityVelocity / Design velerbackup

16、Backup / Tray space（降液管液位高度/板间距）Prere droper res. Time（降液管内停留时间）m/secmeterbarsec20.77572530.07880.42290.37810.47260.004110.1530.77845770.07920.426680.38070.47590.004110.1Location:SIDEBackup:0.380694425meterum velocity / Design velocity:0.436680459Stage:3Location:OFF-CENTERVelocity:0.081095165m/secSt

17、ageFlooding factor（液泛因子）ervelocityVelocity / Design veler backup（降液管 液位高度/板间距）Backup/ Tray spacePrere droper Res. Time（降液管内停留时间）m/secmeterbarsec190.61485150.06370.284730.3380.3380.003515.7200.65142050.0730.327020.38780.38780.003613.69210.6531930.07330.328890.38950.38950.003613.64220.65497030.07360.3

18、30770.39130.39130.003613.59230.65675040.07380.332660.3930.3930.003613.54240.65853090.07410.334550.39480.39480.003613.49250.66030990.07440.336440.39660.39660.003613.45260.66208530.07460.338330.39830.39830.003613.4270.66385520.07490.340220.40010.40010.003613.35280.66561790.07520.342110.40190.40190.003

19、613.3290.66737160.07540.343990.40370.40370.003613.26300.66911510.07570.345860.40540.40540.003613.21310.67084690.07590.347720.40720.40720.003613.17320.67256610.07620.349580.40890.40890.003713.12330.67427150.07650.351430.41070.41070.003713.08340.67596260.07670.353260.41250.41250.003713.04350.67763860.

20、0770.355090.41420.41420.003712.99360.67929920.07720.35690.41590.41590.003712.95370.68094410.07750.358710.41770.41770.003712.91380.68257320.07770.36050.41940.41940.003712.87390.68418640.07790.362280.42110.42110.003712.83400.6857840.07820.364050.42280.42280.003712.79410.68736610.07840.365810.42450.424

21、50.003712.75420.68893310.07870.367550.42620.42620.003712.71430.69048540.07890.369290.42780.42780.003712.68440.69202350.07910.371020.42950.42950.003712.64450.69354790.07940.372730.43120.43120.003712.6460.69505930.07960.374440.43280.43280.003712.57470.69655840.07980.376140.43450.43450.003712.53480.698

22、04570.080.377830.43610.43610.003712.49490.69952210.08030.379510.43780.43780.003712.46500.70098820.08050.381190.43940.43940.003712.42510.70244470.08070.382860.4410.4410.003712.39520.70389240.08090.384520.44270.44270.003712.36530.70533190.08110.386180.44430.44430.003712.32540.70676410.08140.387840.445

23、90.44590.003712.29设计结果数据（3）填料段水力学工艺数据AspenT0302 参数优化结果StagePacked heightFractional capacity（填料因子）HETPPrere dropPres-drop / HeightLiquid holdupLiquid velocitySection starting stage:4Section ending stage:18Column diameter:10.5meterum fractional capacity:0.61514593um capacity factor:0.02347666m/secSect

24、ion prere drop:0.00207353barAverage prere drop / Height:0.418894mbar/mum stage liquid holdup:3.23129627cumMax liquid superfil velocity:0.00710446m/secSurface area:7.08sqcm/ccVoid fraction:0.9651st Stichlmair constant:152nd Stichlmair constant:2板间距，m0.6降液管内液体高度， m0.1505降液管内液位高度/板间距0.251停留时间，s5.46550.

25、70818960.08160.389490.44750.44750.003712.26560.70960910.08180.391140.44920.44920.003712.23570.71102320.0820.392790.45080.45080.003712.19580.71243270.08220.394440.45240.45240.003712.16590.71383820.08240.396090.4540.4540.003712.13600.71524020.08270.397730.45570.45570.003712.1610.71663930.08290.399380.

26、45730.45730.003712.07620.71803620.08310.401030.45890.45890.003712.04630.71943140.08330.402680.46060.46060.003712.01640.72082530.08350.404330.46220.46220.003711.97650.72221850.08370.405980.46390.46390.003711.94660.72361150.08390.407640.46550.46550.003711.91670.72500470.08410.40930.46720.46720.003711.

27、88680.72639850.08440.410960.46880.46880.003711.85690.72779340.08460.412630.47050.47050.003711.82设计结果数据由以上结果分析有：（降液管液位高度/板间距）介于 0.20.5降液管液体停留时间大于 4 秒每块塔板的液泛因子（Flooding factor）均介于 0.60.85 之间填料层的能力因子（Fractional Capacity）均应介于 0.40.8 之间3.T0401 丙烷-丙烯精馏塔水力学工艺数据AspenT0401 参数优化结果Section starting stage:2Secti

28、on ending stage:136Column diameter:9.4meterum flooding factor:0.7713432Stage:136Panel:PANEL ASection prere drop:0.5616534barum backup / Tray spacing:0.4992597Stage:136Location:SIDE填料层高度，m5.0液泛因子0.503metermeterbarmbar/mcumm/sec400.5855722560.330.00010.3833923333.14256040.00750.330.5885105150.330.0001

29、0.3855550293.15190890.00760.660.5913401490.330.00010.387647193.16076090.00770.990.594059020.330.00010.3908932283.16917280.00781.320.596666940.330.00010.3995207253.17733120.00791.650.5991654280.330.00010.4079596473.18502620.007101.980.6015574480.330.00010.4162049253.19227910.007112.310.6038471250.330

30、.00010.4242559083.1991140.007122.640.6060394780.330.00010.4321157963.20555740.007132.970.6081401690.330.00010.4397910443.21163670.007143.30.6101552760.330.00010.4472907393.21737970.007153.630.6120910970.330.00020.4546260183.22281420.007163.960.6139532590.330.00020.4618064633.22796510.007174.290.6151

31、459270.330.00020.4662887313.23129630.007184.620.5918213190.330.00010.3860622743.18910450.007StageFlooding factor（液泛因子）ervelocityVelocity/ Design velerbackupBackup / Tray space（降液管液位高度/板间距）Prere droper res. Time（ 降液管内停留时间）m/secmeterbarsec20.67544970.0659730010.23990.41790.379935220.004179116.67348773

32、230.67557350.0659916410.239970.41810.3800752670.004179416.66877824840.67569820.0660104040.240040.41820.3802162430.004179616.66404010850.67582380.0660292980.240110.41840.3803581880.004179916.65927194460.67595040.0660483260.240180.41860.3805011430.004180216.65447242470.67607810.0660674960.240250.41870

33、.3806451480.004180416.6496401880.67620690.0660868120.240320.41890.3807902490.004180716.64477373690.67633670.0661062810.240390.4190.3809364890.00418116.63987158100.67646780.066125910.240460.41920.3810839160.004181216.6349322110.67660.0661457050.240530.41940.381232580.004181516.62995394120.67673360.06

34、61656740.24060.41950.3813825310.004181816.624935108130.67686840.0661858230.240680.41970.3815338250.004182116.619873868140.67700470.0662061610.240750.41990.3816865160.004182416.614768456150.67714230.0662266950.240830.420.3818406650.004182616.609616892160.67728150.0662474340.24090.42020.3819963310.004

35、182916.60441716170.67742220.0662683870.240980.42040.382153580.004183216.599167172180.67756460.0662895630.241050.42050.3823124790.004183516.593864696190.67770860.0663109710.241130.42070.3824730970.004183816.5885075200.67785440.0663326210.241210.42090.3826355070.004184116.583093208210.67800210.0663545

36、240.241290.42110.3827997870.004184416.577619264220.67815160.0663766910.241370.42130.3829660150.004184716.572083148230.67830320.0663991320.241450.42140.3831342760.00418516.566482088240.67845690.0664218610.241540.42160.3833046550.004185316.560813348250.67861270.0664448880.241620.42180.3834772450.00418

37、5616.555073904260.67877090.0664682280.24170.4220.383652140.00418616.549260768270.67893140.0664918930.241790.42220.383829440.004186316.5433707280.67909430.0665158980.241880.42240.3840092490.004186616.537400388290.67925990.0665402570.241970.42260.3841916730.00418716.531346376300.67942820.0665649860.24

38、2060.42280.3843768280.004187316.525204992310.67959930.06659010.242150.4230.3845648310.004187616.518972564320.67977330.0666156170.242240.42320.3847558060.00418816.51264506Backup:0.5491857meterum velocity / Design velocity:0.3076494Stage:136Location:OFF-CENTERVelocity:0.0829979m/sec330.67995040.066641

39、5530.242330.42340.3849498820.004188316.506218484340.68013070.0666679280.242430.42370.3851471930.004188716.499688516350.68031430.0666947590.242530.42390.3853478810.004189116.493050728360.68050150.0667220670.242630.42410.3855520920.004189416.486300512370.68069230.0667498720.242730.42430.385759980.0041

40、89816.479433044380.68088690.0667781950.242830.42460.3859717050.004190216.472443356390.68108550.066807060.242940.42480.3861874340.004190616.465326192400.68128820.066836490.243040.4250.3864073430.00419116.458076152410.68149530.0668665090.243150.42530.3866316130.004191416.450687584420.6817070.066897142

41、0.243260.42550.3868604340.004191816.443154656430.68192330.0669284150.243380.42580.3870940060.004192216.435471212440.68214470.0669603580.243490.42610.3873325350.004192616.427630988450.68237120.0669929970.243610.42630.3875762370.004193116.41962736460.68260310.0670263630.243730.42660.3878253370.0041935

42、16.411453524470.68284060.0670604880.243860.42690.388080070.00419416.403102388480.68308410.0670954030.243990.42720.388340680.004194516.394566572490.68333370.0671311420.244120.42750.3886074220.004194916.385838516500.68358980.067167740.244250.42780.3888805610.004195416.3769103510.68385260.0672052330.24

43、4380.42810.3891603730.004195916.367773752520.68412240.0672436590.244520.42840.3894471450.004196416.358420412530.68439950.0672830580.244670.42870.3897411740.004196916.348841568540.68468440.0673234690.244810.4290.3900427710.004197516.33902822550.68497720.0673649340.244970.42940.3903522570.00419816.328

44、971044560.68527840.0674074970.245120.42970.3906699660.004198616.318660464570.68558830.0674512030.245280.43010.3909962440.004199216.308086616580.68590740.0674960970.245440.43050.3913314480.004199816.297239384590.6862360.0675422290.245610.43080.391675950.004200416.286108364600.68657450.0675896460.2457

45、80.43120.3920301310.00420116.2746829610.68692330.06763840.245960.43160.3923943860.004201616.262952084620.6872830.0676885420.246140.4320.3927691230.004202316.250904864630.6876540.0677401260.246330.43250.3931547610.00420316.238529864640.68803670.0677932060.246520.43290.3935587580.00420416.2258156650.6

46、8843160.0678478380.246720.43340.393976670.004205116.212750444660.68883930.0679040780.246930.43380.394407320.004206316.0.68926030.0679619840.247140.43430.3948511830.004207516.0.68969520.0680216140.247350.43480.3953087460.004208816.0.69014430.0680830270.247580.43540.39578050.004210116.69060850.0681462

47、820.247810.43590.3962669430.004211416.69108810.0682114380.248040.43640.3967685790.004212816.126328556720.69158390.0682785550.248290.4370.3972859090.004214316.110476676730.69209630.068347690.248540.43760.3978194380.004215816.094180592740.69262610.0684189020.24880.43820.3983696660.004217416.0774295047

48、50.69317380.0684922460.249060.43880.3989370870.00421916.060213188760.693740.0685677770.249340.43950.3995221860.004220716.042522032770.69432530.0686455470.249620.44010.4001254330.004222416.024347072780.69493030.0687256060.249910.44080.4007472820.004224216.005680208790.69555570.0688079990.250210.44150

49、.4013881650.004226115.986514384800.69620190.0688927690.250520.44230.4020484820.00422815.96684366810.69686950.0689799520.250840.4430.4027286050.0042315.946663356820.69755910.0690695790.251160.44380.4034288630.004232115.925970376830.69827110.0691616760.25150.44460.4041495390.004234215.904763172840.699

50、0060.0692562580.251840.44540.4048908620.004236415.883042104850.69976410.0693533370.25220.44620.4056529980.004238615.860809584860.70054570.069452910.252560.44710.4064360460.004240915.83807022870.70135120.0695549680.252930.4480.4072400240.004243315.814831068880.70218070.0696594880.253310.44890.4080648

51、610.004245815.791101848890.70303420.0697664350.25370.44980.4089103930.004248315.766895124900.70391170.0698757620.25410.45080.4097763480.004250815.742226484910.7048130.0699874050.25450.45170.4106623380.004253515.717114612920.70573790.0701012860.254920.45270.4115678520.004256215.691581684930.70668590.

52、0702173120.255340.45370.412492250.004258915.665653188940.71934930.0753674920.274070.49350.4486810450.004379114.595152688950.71968420.0754109590.274220.4940.4490467140.004380114.5867401960.72003710.0754565630.274390.49440.4494306570.004381114.577924132970.72040960.075504480.274560.49480.4498343830.00

53、4382214.568672672980.72080320.0755548950.274750.49530.4502595050.004383314.558951592990.72121980.0756080060.274940.49580.450707750.004384614.5487246041000.72166120.0756640240.275140.49630.4511809590.004385914.537953441010.72212950.0757231720.275360.49680.4516810940.004387314.5265975281020.72262690.0

54、757856890.275590.49740.4522102350.004388814.5146143881030.72315550.0758518220.275830.4980.4527705850.004390414.5019594521040.7237180.0759218340.276080.49870.453364470.004392114.4885863161050.72431690.0759959990.276350.49940.4539943310.004393914.4744468121060.72495490.0760746010.276640.50010.45466272

55、0.004395914.4594913681070.7256350.0761579350.276940.50090.4553722940.004397914.4436693681080.72636020.0762463030.277260.50170.4561257980.004400214.426929441090.72713350.0763400120.27760.50260.4569260470.004402614.4092201041100.72795830.0764393710.277960.50360.4577759040.004405114.3904903841110.72883780.0765446870.278350.50450.4586782490.004