计划与调度供应链ppt课件

1、先进消费方案及调度 (APS)在半导体制造业中面临的挑战和机遇张涛(英特尔，上海) / 郑力(清华，北京)12.2003 03 IE&EMAdvanced Planning / Scheduling (APS) in Semiconductor Manufacturing: Challenges and OpportunitiesMike ZHANG (Intel, Shanghai) / Li ZHENG (Tsinghua Univ., ).Supply Chain 供应链Advanced Planning/Scheduling (APS) 先进消费方案及调度Advanced Planni

2、ng System Case Study 先进消费方案系统实例Agenda 提纲.Supply Chain 供应链Advanced Planning/Scheduling (APS) 先进消费方案及调度Advanced Planning System Case Study 先进消费方案系统实例Agenda 提纲.Supply Chain in Semiconductor Manufacturing 半导体制造企业的供应链Material Supplier原资料供应商Retail销售Capital Eqpt Supplier设备供应商Subcontractor分包商OEMProduction消费

3、Distribution派送.Reduce inventories 减少库存Move to build-to-order 按订货制造Reduce planning cycle time 缩短方案制定时间Improve delivery performance 提高方案制定程度Focus on total Supply Chain Management (SCM) 专注于供应链整体优化Collaborative planning and execution 整合方案和执行SCM Trend in Semiconductor Manufacturing 半导体制造企业供应链管理趋势.Supply

4、Chain 供应链Advanced Planning/Scheduling (APS) 先进消费方案及调度Advanced Planning System Case Study 先进消费方案系统实例Agenda 提纲.PurchasingSupply PlanSchedulingLogisticsPlanningOrder MgmtDemand PlanSupplyDistributionProductionProcess ControlManufacturing Execution SystemInfrastructuresSCM Strategic PlanReal-time Dispat

5、chingVirtual Factory PlanningSalesFrequencyMonth/QuarterWeek/MonthDay/HourMinuteSCM Architecture 供应链管理构架StrategyPlanExecutionSupply Chain Management.Semiconductor Industry: Challenges 产业现状：挑战Marketing environment changes dramatically. 半导体产业市场变化猛烈。企业必需缩短市场反响时间，特别是消费方案的制定周期。 The cost of equipments is

6、very high. 半导体配备本钱极高。主要设备运用率的提高，能为公司节省巨额开支。 Semiconductor manufacturing is among the most complex production problems encountered today. 半导体制造的复杂性和专业性，使其消费管理成为最具挑战的课题。Many enterprises lack expertise in IE/OR to apply APS. 优秀的消费管理系统需求先进工业工程运筹学成果支持。In China 中国国情： No domestic APS provider 无国内APS提供者。国外A

7、PS提供者产品价钱高，效力尚未本地化Production Management: guesswork, manual work 消费管理：客观臆断、手工计算.Lack of supply chain visibility 企业供应链透明度低Inefficient production/distribution planning and execution 低效率消费/派送方案和执行Long responsiveness TPT 客户呼应速度慢Lack of flexibility 消费方案柔性差Lack of optimization 消费方案优化程度差Poor on-time deliver

8、y 低及时交货率High inventory, low turnover 高库存、低周转率Competing management objectives 相互矛盾的消费管理目的Production Management: Current Status 消费管理现状.Solution (Resource: ITRS*)处理方案源自ITRS*Significant improvements in factory planning/scheduling are required. 必需经过先进消费方案和调度系统来提高半导体制造的消费率Improvements in factory forecasti

9、ng and flexible factory information/control systems that can change with business conditions must be developed and implemented. 必需改良工厂的需求预测，建立柔性的工厂信息和管理软件系统，使得工厂产能可以随着市场环境的改动而改动 scheduling and dispatching must be developed to improve equipment OEE and extendibility. 必需探求和开展消费调度和分派技术，以改良配备的利用率，提高工厂的可

10、扩展性* International Technology Roadmap of Semiconductor 国际半导体技术道路图 - 半导体技术权威资料.Data Sources (ROO)RoutingProductsBOMResourcesDemandData Storage (ROR)APS SolverAPS SystemsPlanLong-RangeMid-RangeDaily/Weekly ChangeScheduleDispatchAPS Architecture先进消费方案及调度之构架LP/MIPSimulation/ Rule-basedJ2EE/ .Net.Unified

11、 Data Model (UDM) 一致数据模型Fast Solve Speed 快速求解Multiple Levels of Optimization 多层次优化Rapid Implementation 易于实施High Reliability 高可靠性Customer-Oriented Solution 面向用户的处理方案Strength of “What-if Capability 强大假设分析才干Advantage of APS先进消费方案及调度之优势.Supply Chain 供应链Advanced Planning/Scheduling (APS) 先进消费方案及调度Advance

12、d Planning System Case Study 先进消费方案系统实例Agenda 提纲.APS Planning System “X 先进消费方案系统“XAssembly & Test Manufacturing Capacity Planning Tool used in mid-range horizon (next half year) 芯片封装消费方案决策支持软件系统Modeling Supply Chain from Assy to Test with inventory control 决议工厂的设备投资和库存程度，是半导体消费控制及管理软件中最中心的部分Optimizi

13、ng Virtual Factory / subcontractors capacity with one demand signal 整合优化工厂内部和外包商的消费才干.Industry Benchmark行业对比Critical Success FactorIndicatorRangeMedianBICAPS Planning System “X”SpeedFrequencyWeekly - QuarterlyQuarterlyWeeklyWeeklyCycle time1 5 days1 day1 day1 hourAccuracyHorizon6 months 2 years6 mon

14、ths6 months6 monthsEfficiencyToolExcel - LegacyExcelLegacyAPSResource: PricewaterhouseCoopers. Surveyed companies include: Intel, Texas Instruments, Motorola, NEC, Fujitsu, National Semiconductor, Conexant, and Fairchild Semiconductor.Benefits of “X System Application “X系统的优势Faster: Shorten Capacity

15、 Planning TPT; Improve responsiveness 更快：消费方案周期；客户呼应速度Better: Optimize Virtual Factory resource utilization; Minimize material inventory 更好：提高设备利用率；减少库存量Cheaper: Save huge amount of man hours 更廉价：节约大量用于制定消费方案的人力本钱.Summary总结Production Management in semiconductor manufacturing faces serious challenges

16、 nowadays目前半导体消费管理面临严重挑战Many great opportunities for APS! 同时也为APS培育了无数机遇！.Q & A .Backup附件 .采购供应方案消费调度系统物流方案消费方案系统订单管理需求方案供应物流消费过程控制系统整合共享信息平台实施战术战略供应链战略规划系统消费实时分派系统虚拟企业消费管理系统销售供 应 链 管 理方案频率虚拟企业消费管理：月/季度消费方案：周/月消费调度：小时/天消费实时分派：分SCM Architecture 供应链管理构架.芯片封装消费方案决策支持软件系统决议工厂的设备投资和库存程度人员配置，是半导体消费控制及管理软件

17、中最中心的部分整合优化工厂内部和外包商的消费才干提供供应链管理诊断分析工具先进消费方案系统引见.智域方案的优势 * 资料源自PricewaterhouseCoopers；参与对比的公司包括：Intel, Texas Instruments, Motorola, NEC, Fujitsu, National Semiconductor, Conexant, and Fairchild Semiconductor智域方案的优势包括：更快：消费方案周期；客户呼应速度更好：提高设备利用率；减少库存量；消除人为错误；加强方案灵敏性更廉价：节约大量用于制定消费方案的人力本钱主要因素范围平均水平最好水平智域

18、计划表现速度：处理频率每周一次 每季度一次每周一次每周一次每周一次速度：处理时间一天 五天一天一天 一小时 计划时间尺度6 个月 18个月6个月6 个月6 个月效率：分析工具数据表格；软件包数据表格软件包软件包.芯片制造业(Fab)投资.DemandSales Forecasts & OrdersBill of Materials (BOM)RoutingsProduction RoutingsProductsRaw Material, WIP, Finished GoodsInventory LevelsResource AvailabilityAvailable Labor WorkpatternsProduction Capacities, Set-up Rqmts, etc.Business RulesAPS Inpu