生产效率提升方案_模板

1、Heat up. Cool down.Heat up. Cool down.SBTS SBTS PresentaPresentationtionThe copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights

2、 reserved in the event of the grant of a patent, utility model or ornamental design registration.*车间劳动生产效率提升持续改进汇报人：汇报人：*汇报日期：汇报日期：YYYY-MM-DD The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibite

3、d.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.2SBTS SBTS PresentPresentationationSBTS/Q Dept/System SectionClick to add TitleClick to add TitleClick to add TitleClick to add Title

4、Click to add Title目录目录 The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent,

5、utility model or ornamental design registration.3SBTS SBTS PresentPresentationationSBTS/Q Dept/System Section生产效率解析生产效率解析生产率（产出合格数量*标准工时）/ （正常出勤时间*直接工人数+加班时间*直接工人数）*100%生产效率（产出合格数量*标准工时）/（正常出勤时间*直接工人数+加班时间*直接工人数-损失工时）*100%损失工时=正常损失+异常损失=（用餐+休息）+（品质异常+设备故障+待料+班会议等）要生产效率 ，则： 产量 ，合格率 ，质量因素损失时间少 损失工时 ，则

6、人、机、料 损失工时要 节拍提升（超过以往历史或超过理论ST值） The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of

7、a patent, utility model or ornamental design registration.4SBTS SBTS PresentPresentationationSBTS/Q Dept/System Section原因之一分原因分原因分原因分原因分原因分原因分原因分原因分原因分原因分原因分原因分原因分原因原因之一原因之一原因之一原因之一原因之一潜在原因分析潜在原因分析 The copying, distribution and utilization of this document as well as the communication of its content

8、s to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.5SBTS SBTS PresentPresentationationSBTS/Q Dept/System Section生产线名称生产线名称平衡率平衡率

9、平衡损失率平衡损失率可否提升可否提升对策措施对策措施W204粗写大致改善方向a) 平衡率分析现状分析现状分析空调车间适用/其他车间若无，请留白填完，请删除本文字一般要求生产线平衡率达到85%以上 The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the paym

10、ent of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.6SBTS SBTS PresentPresentationationSBTS/Q Dept/System Sectionb) 现场浪费分析现场浪费现场浪费说明说明有否有否存在存在对策措施对策措施不良品的浪费报废、耗料、降级使用、降价有例：防错装置加工的浪费加工精度过高；与产品价值核心功能无关的加工与作业无动作的浪费步行、放置、大幅度转身的动作；弯腰、

11、伸背、单手空闲等；有例：工艺重排 减少取放动作，双手同作搬运的浪费两点间距离远，人或机器搬运走动：放置、堆积、移动、整理无例:优化物流路线库存的浪费前后工序产能不均衡或不同步；有过多生产浪费不必要的时候制造不必要的产品；资源提高消耗无等待浪费人、机械、部件、料箱在不必要时等待；共同作业时，劳逸不均；专人看管自动化设备；有例：平衡率优化；合理掌控物料需求管理浪费事先管理、沟通不到位而造成的问题；事后管理；无例：提前多作培训现状分析现状分析 The copying, distribution and utilization of this document as well as the commu

12、nication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.7SBTS SBTS PresentPresentationationSBTS/Q Dept/System

13、Sectionc) 无效时间分析浪费分类浪费分类损失时间损失时间下降下降目标目标对应责任人对应责任人Top1设备480H20%*Top2等料150H20%*Top3换模120H20%*4 4月月5 5月月6 6月月7 7月月8 8月月9 9月月Top1设备等料等料等料等料等料Top2等料设备设备设备设备设备Top3换模工装工装工装工装工装010CCCCSeries 1Series 2Series 3010CCCCSeries 1Series 2Series 3现状分析现状分析 The copying, distribution and utilization of this document

14、as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.8SBTS SBTS PresentPresentationatio

15、nSBTS/Q Dept/System Section行动措施行动措施序号序号改善点改善点具体措施具体措施责任人责任人/ /时间时间预计效率提预计效率提升点升点验证指标验证指标 The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of da

16、mages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.9SBTS SBTS PresentPresentationationSBTS/Q Dept/System Section效果跟踪效果跟踪工序1工序2工序3工序1工序2工序3动作1103220 动作110520动作27516动作27516动作354动作35324动作45动作45动作55动作5323740224740工序人数111工序人数122人均工序标准时间323740

17、人均工序标准时间2223.520平衡率=90.83%平衡率=92.77%10322075165455051015202530354045工序1工序2工序3动作1动作2动作3动作4动作51052075165324505101520253035404550工序1工序2工序3动作1动作2动作3动作4动作5措施实施后，每一个月跟踪一次，更新时间推移图 The copying, distribution and utilization of this document as well as the communication of its contents to others without expre

18、ssed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.10SBTS SBTS PresentPresentationationSBTS/Q Dept/System Section效果跟踪效果跟踪 浪费分类浪费分类 原来月平均原来月平均损失时间损失时间 现在月

19、平均现在月平均损失时间损失时间Top1 设备 480440Top2 等料 150135Top3 换模 12098050100150200250300350400450500设备 等料 换模 损失时损失时间分类间分类AprAprMayMayJunJunJulJulAugAugSepSepOctOctNovNov设备480230152236542480450300质量12512512512554125100200待料100100304020010050100待箱3535353535353540其他656540651006580100目标6506506506506506506506500100200

20、3004005006007008000100200300400500600700800AprMayJunJulAugSepOctNov设备质量待料待箱其他目标 The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. Al

21、l rights reserved in the event of the grant of a patent, utility model or ornamental design registration.11SBTS SBTS PresentPresentationationSBTS/Q Dept/System Section目标分解目标分解生产线目标生产线小时目标月目标日目标 The copying, distribution and utilization of this document as well as the communication of its contents to

22、 others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.12SBTS SBTS PresentPresentationationSBTS/Q Dept/System Section各经营体汇总各经营体汇总21.0021.1021.2021.3021.6021.7021.7521.8021.7020.0020.5021.0021.5022.00AprMayJunJulAugSepOctNovDec* * *车间生产效率趋势图车间生产效率趋势图目标效率实际效率21.0021.1021.2021.3021.6021.70