验模报告原稿

1、VERKTYGSfflEKftNOMould check before T1第一次啤办前模具检查Date:日期Issued by:检查人1. Order number:订单号模号2. Supplier:供给商3. Responsible engineer at Verktygsmekano:瑞典负责工程师4. Responsible engineer at Verktygsmekano in China:中国负责工 程师This mould check list must be checked and filled in before T1.该表所有工程必须在 T1之前认真检查并填写。This

2、 list must be prese nt duri ng T1 and checked by resp on sible engin eer.填写好的表格必须在 T1时给到我司中国负责工程师，方便我司工程师检查核对。All faults must be fixed before mould shipme nt to Verktygsmeka no. 所有模具缺陷必须在放模前修好。VERKTYGSMEKANOMould Check before T1 GeneralDate:Issued by:Mouldbase finish:模胚Is the mould base looking good

3、, free from punch marks and other marks?模 胚是否完 好，是否有敲击印或其它斑痕?Yes:""No:.Is all plates chamfered 是否所有模板都倒角?Yes:No:Is all eye- bolt ok with good threads?是否 所有吊模螺丝螺牙没有问题螺牙必须 饱满，没有烂牙，有效牙深是螺纹 公称 直径的1.5倍?Yes:No:.is microswitc hes placed according tolayout?行程开关是否按模图安装？Yes:.No:Is microswitches work

4、ing?行程开关功能 是否没有问题用万用表检查是否接 通Yes:.No:Insulation plates:隔热板Should it be insulation plates on the mould, check MS and Layout?模具是否有隔热 板，检查模具说明书或模图？Yes:No:Check the thickness of the insulation plates, +/- 0,05mmThickness:mm to .mm检查隔热板厚度，要求公差在正负0.05mm以内厚度最大mm至UmmXXX检查图示6个测量点厚度并注明 在图上XXXLocation ring:定位圈I

5、s the diameter on the location ring according to MS and layout?定位圈直径是否按模具说明 书和模图？Yes:No:What is the diameter and height:定位圈直径和 高度超出模板或隔热板的局部：Diameter:.mmHeight:mmShould it be location ring on core side?后 模是 否有定位圈？Yes:No:If yes, What is the diameter and height:后 模定 位圈的直径和高度：Diameter:.mmHeight:mmNozzl

6、e Radius:唧嘴圆角What is the radius?实测圆角多大？RmmIs the radius according to layout? and MS? 圆角是否符合模图和模具说明书？Yes:No:If No:如果不是：Contact responsible engineer at Verktygsmekano联系瑞典工程师。The mould MUST be delivered with right nozzle radius. This must be adjusted before shipping the mould to VerktygsmekanO交付到瑞典 的模具

7、唧嘴圆角必须正确，如果不对，放模前必须修正。Micro Switches:行程开关is it microswitches on the mould?模具上是 否有行程开关？Yes:No:.What is the brand and how many is it行程 开关用的是什么牌子？有多少？Brand:Pcs:Where on the mould is the microswitchesplaced?行程开关放在模具上什么位置？Is there any request to have microswitches on the lifters?斜顶上是否要求使用行程开 关？Yes:.No:.i

8、f yes, are they mounted and working?如果 要求使用，行程开关是否安装，功能是 否正常？Yes:.No:.Welding:烧焊is there welding in the mould?模具上 是 否烧焊？Yes:.No:.if yes, make sure that the added material is according to the same material as in the cavities:如果烧焊，一定要保证烧焊的材 料与模具材料相同：Ok:.Nok:.Where is the welding:烧焊位置：Cavity side:前模Cor

9、e Side:后模Slides:行位Welding is not allowed without knowledge to responsible engineer at Verktygsmekano. Welding on a A- surface that will be textured is not allowed.烧焊必须通知瑞典负责工程师，批准之后才能烧焊。前模晒纹面不充许烧焊。A.VERKTYGSMEKANOMould Check before T1SteelDate:Issued by:Material模具钢材Mouldbase:模胚What material is the m

10、ouldbase:模胚用的是什么钢材？S50C:.1650:.Other:Who is the supplier of the mouldbase?模胚从哪个供给商订购？LKM:.Gr?ditz:Other:Is supplier certification on the mouldbase delivered with the mould: 模胚材质证明是否同模胚一起至U厂？Yes:.No:If no, contact supplier to get certification.如果没有，联系模胚厂尽快提供材质证明。Core and Cavity:前后内模钢料Is the material

11、according to MS:内模钢料是否按模具说明书？Yes No: If no, what is the steel and hardness:如果没有按要求订料，那么用的是什么钢料，硬度是多少？Material: Hardness: .HrcContact responsible engineer at Verktygsmekano.必须事前联系瑞典工程师说明原因。Steel and hardness:内模钢料牌号和硬度：Material: . Hardness: .HrcWho is the supplier of the steel for the core and cavity:

12、内模钢料从哪个供给商订购？LKM:1 Gr?ditz:Other:If the supplier is LKM the steel should be stamped with a number.如果钢料从龙记订购，钢料上应该有一个编号：钢料编号：Steel number: Is supplier certification on the core and cavity delivered with the mould:内模材质证明是否同内模一起提供？Yes:No:If no, contact supplier to get certification.如果没有，请联系供给商拿到材质证明。Li

13、fters and slide:斜顶及行位钢材：Is it according to MS:斜顶及仃位钢材是否按模具说明书？Yes No: Steel:If no, what is the steel and hardness:如果不是，用的是什么钢材，硬度是多少？Material: .Hardness:Contact responsible engineer at Verktygsmekano.如果更换钢材，事先必须得到瑞典工程师批准。Steel and hardness:钢材及硬度：Material: .Hardness:.HrcWho is the supplier of the ste

14、el for the lifters and slides:钢材从哪个供给商订购？LKM:Gr?ditz:Other:Is supplier certification on the slides and lifters delivered with the mould:材质证明是否同斜顶和行位料一起提供？Yes:No:If no, contact supplier to get certification.如果没有，请联系供给商拿到材质证明。All certification should be delivered with the mould. The certifications sho

15、uld be put in the folder that must follow with the mould.所有材质证明必须冋模具一起交付我司，材质证明原件要放入放模文件夹跟模具一起走。A.VERKTYGSMEKANOMould Check before T1 CoolingDate:Issued by:COOLING:运水Check cooling from leakage and fill in the specified flow for each circuit.检查每组运水流量及是否漏水并填于以下相应表格。The mould must be checked with 6bar

16、water pressure.请在 6bar水压下检查运水流量。Circuit 1 第1组运水升/分钟l/minLeakage: Yes -.NoCircuit 2.l/minLeakage: Yes -.NoCircuit 3.l/minLeakage: Yes -.NoCircuit 4.l/minLeakage: Yes -.No .Circuit 5.l/minLeakage: Yes -.No .Circuit 6.l/minLeakage: Yes -.No .Circuit 7.l/minLeakage: Yes -.No .Circuit 8.l/minLeakage: Yes

17、 -.No .Circuit 9.l/minLeakage: Yes -.No .Circuit 10.l/minLeakage: Yes -.No .If you found any leakage:如果发现漏水：What was the cause of the leakage?漏水的原因是什么？What was done to repair the leakage?怎样解决漏水问题？What type of cooling connectors is it on the mould ？ 模具上用的是什么型号的水咀？Cooling connectors: . is it according

18、 to MS? Yes:.No: If no, changed to:Is the recess for the cooling connectors according to MS. 水咀沉孔是否按模具说明书？Diameter and depthDiameter:.mmDepth: .mmBaffles:隔水片：What type of baffles is it on the mould:什么型号的隔水片？Brass: Plastic:否正确？1Do the baffles have the right length: Yes: No '1rijWIf NO, replace.如果

19、不对，请更换。Type of o- rings, is the o- ring according to Verktygsmekanos demands. 密圭寸圈的型号是否按我司要求。要求使用 HASCO原装胶圈，不可用仿制品。Hasco Viton, size:Hole sizeType of o- ringRecessDiam 6,0Z98/8/2Depth: 1,6mm, D:2,6mm d: 10,0mmDiam 8,0Z98/10/2,4Depth: 1,9mm, D:5,6mm d: 12,4mmDiam 10,0Z98/13,9/2,4Depth: 1,9mm, D:9,4mm

20、 d: 13,2mmDiam 12,0Z98/13,9/2,4Depth: 1,9mm, D:9,4mm d: 13,2mmHole sizeNo thread tape is allowed on connectors and plugs!运水接头和堵头不可以用生胶带密圭寸，要用我司指定 的密封胶。A.Mould Check before T1 EjectionDate:VERKTYGSMEKANOIssued by:Ejection:顶岀Is the ejection working smooth and with no sound:顶出是顺畅，没有异响。Yes:No:If no, wha

21、t is the problem?如果顶出不顺,问题是什么？Contact responsible engineer at Verktygsmekano for action plan.联系瑞典工程师，讨论解决方案。Is the ejection connection according to MS:顶出联接头是按模具说明书：Yes:No:If yes, what is the size:顶联接头尺寸 M .x.If no, make sure it will be adjusted.如果不对，请保证将会 修正。Is the ejector plate tilting duringYes:No

22、:ejection:顶针板在顶出过程中是否倾 斜：If yes: tilting is not allowed. Found out the problem and adjust.如果顶针板倾斜，请找到问题关键并解决，顶出板倾斜是 不充许的。Contact responsible engineer at Verktygsmekano.联系瑞典负责工程师讨论解决方案。Hydraulic ejection:油缸顶出Is the ejection working smooth and with no Yes:No:sound:顶出是否顺畅没有异响：If no, what is the problem

23、?女口果顶出不顺，问题是什么? 7Contact responsible engineer at Verktygsmekano for action plan.联系瑞典负责工程师讨论解决方案。Is the ejector plate tilting during ejection:Yes: .No: 顶针板是否在顶岀过程中倾斜？If yes: tilting is not allowed. Found out the problem and adjust.如果顶针板倾斜，请找出问题并解决，顶针板倾斜是不充 许的。Contact responsible engineer at Verktygsm

24、ekano.联系瑞典负责工程师讨论解决方案。Plugs for hydraulic channels must be according to pic, there is not allowed to use plugs for water channels. 油路堵头必须按 以下列图片，用运水堵头用在油路上是不充许的。Connection of the hydraulic rod must be so it is possible to demount the clamp plate or ejectorplates without demounting the hydraulic cyli

25、nder.油缸接头必须按以下列图片加工，要在不拆油缸的情况下可以卸下码模板或顶针板。There is not allowed to use o- rings between plates for hydraulic! 对于油路，不充许在模板之间使用密圭寸圈Mould Check before T1 LiftingDate:VERKTYGSMEKANOIssued by:Lifting:吊模Is it lifting device on the mould:是否有吊模装置？Yes:.No:Is it possible to lift the mould in gravity centre: 是否

26、可以吊模平衡？Yes:.No:The mould must tilt according to picture:吊模倾斜角必须满足以下要求：- Moulds up to 500kg = 0,5- 3 degrees.- Moulds 500- 2000kg = 0,5- 2 degrees.- Moulds over 2000kg = 0,1-1,0 degrees.How much does the mould tilt: 吊模倾斜角 degreesCheck this with responsible engineer at Verktygsmekano.同瑞典负责工程师检讨。Is it

27、possible to lift each half of the mould in gravity:前后半模是否可以吊模平衡：Yes.No:.If no, how much does each half tilt:如果不能，前后半模吊模倾斜是多少？Core side: degrees, Cavityside: degreesCheck this with responsible engineer at Verktygsmekano.同瑞典负责工程师检讨。Is it eye bolts on each plate of the mouldbase:是否每一块模板都有吊模螺丝孔：Yes NoIs

28、 the eye bolts according to layout and according to client standard: 吊模螺丝孔是否按模图和客人标准：Yes NoDoes the mould have good threads for eye bolts:吊模螺丝是否有问题？Yes NoDoes the thread have enough depth to seat the specific eye bolt (1,5x thread):吊模螺丝有效深度是否大于螺纹公称直径的 1.5倍。Yes No A.VERKTYGSMEKANOMould Check before T

29、1 VentingDate:Issued by:Venting:排气Yes:No:Is venting according to specification, see picture:排气是否按以下列图片要 求？0,02-0,030P3-0,5Max10mm15*30nim4-6mmFull radiusIs the part completely filled and with Yes:.No:.no burnmarkes:产品是否完全打满没有困气痕：If no: Contact responsible engineer at Verktygsmekano for action plan.如

30、果有困气，要联系瑞典负责工程师讨论解决方 案。We have noticed many cases where the air- vent channel in to the cavity don' t reach the cavity. The channel stops2mm from the cavity. Make sure that the channel is in to the cavity.我们注意到排气槽做到离型腔1-2mm，但前端排气没有做岀来，请保证每个排气都做到型腔。A.VERKTYGSMEKANOMould Check before T1SlidesDate:

31、Issued by:Date:Mould Check before T1 VERKTYGSfflEKANOSlidesIssued by:Slides:行位Is all the slides working smooth and can move without interference? 行位 是否运动顺畅没有干预？Yes:No:What type of slide stop is mounted? 行 位使用什么定位装置？DME:Spring:Other:Microswitches:行程开关Is there a request to have microswitches for the s

32、lides?行位是否有要求安装行 位开关？Yes:No:If yes, are they properly mounted and working.如果要求装行程开关，是否 正确安装并正常工作？Yes:No:Hydraulic slides:油缸行位Is there any hydraulic slides on the mould?是否有油缸行位？Yes:No:If yes:如果有：Are the hydraulic connections according to MS?油路连接是否按模 具说明书？Yes:No:No thread tape is allowed on connectors

33、 and plugs for hydraulic! 油路接头和堵头不充许使用生胶带密 封，必须使用我司指定的密封胶。VERKTYGSMEKANOMould Check before T1Date:Surfaces/ MarkingsIssued by:Mould surfaces:型腔外表1.400- grain for surfaces to be textured with fine pattern.晒糼纹的外表要抛光到400#沙纸。2. 320- grain for surfaces to be textured with rough pattern.晒粗纹的外表要抛光到320#沙纸。3

34、. 240- grain for remaining surfaces.其它的外表抛光到 240# 沙纸。4. 400- grain for ribs.骨位抛光到 400#沙纸。5. 800- grain with diamond polish for High Gloss.镜面抛光的外表先抛到800#沙纸再打钻石膏Texture:晒纹What is the texture required by costumer?客人要求的晒纹号是什 么？MT:.VDI:.Texture supplier:晒纹供给商：I MT:-.Other:Markings:产品标识No:Is there marking

35、s in the mould:模内是否 Yes: 要做产品标识？Is the markings ok according to part drawing:产品标识是否按产品图？Part number:产品编号：Cavity number (In moulds with more than one cavity) 1/2, 2/2 and so on.模穴号。Is the datum markings made with clocks: 日期章：If yes, what brand:什么牌子的日期章?No:Ok:Ok:Yes:Hasco:Nok:Nok:No:DME: Other:Informa

36、tion about markings can usually be found on the part drawing:产品标识通常能在产品图上找到，请注意。Unless otherwise stated in 卸 nr 2D:1. Basic design acc. to 30 nodeL in Catu2. Location Df partirq lines, ejects pins and and qatiigsst be approved by thfi n&CHusqvarna SMcen3u Harking:Unless crthEreise statEd, texthe

37、igli； J. raised 0,3 阳rkiig act, tp n時埔r MJ 72 51Date of bmufacturf, dungeabU RToo： & Cavity nuiflier,黑srgle V1-1Articlfi 叫向柯 for partOil spbnl 5的 皿 蹄i rai$Ed必自伯Ifciless otherwise stated:Uatarial ttddtnsH： T= 1.6*4.1 mFlash iincl ejector pins): height D.3 nu, thick less 0.1 nu Surface textures Ha

38、 i.GPunctjrE of gla話 fifcrt ate. tc approved 卿Le Surface tEiture, synoDl&i surfaces: Ha N2 Jjrfact t?>tura,典朽山早 viaibla 刖rfCE： Rs 0.Q2Spttular Gloss. Valus nir 75 (High Glass) Surfaif testure, welding surf Mi: Ra ID acc. to diamlUsE VDI AEF. sparked surface 39 Flash: height 0.3 na叫 tiiickness

39、 0.1 wan, indicatedOnft iwt dined, indlatEdApproved material:臥订怖 K224 PtoAll fieasurerents shall be ensured with the part tighted ta refereea|and with additijonsL r«f3rencs 6 CAt rtisiari. chnge tht revisinn l&ttsr far 576 7D 79 fuel rank As科 旳tinq LirtE叫=：l hl'F 2于PETROL VJWlflNT 31200

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41、14.The right compa ny logo must be used,“ VOLVO, SAAB or Husqvar na etc必面使用正确的公司商标。There is not allowed to make own logos and manipulate the text font.The right text font for marking will be provided by respo nsible engin eer at Verktygsmeka no. 不充许使用自己的商标或商标字体，我司瑞典负责工 程师将提供正确的字体。In case of questi o

42、ns, con tact resp on sible engin eer at Verktygsmeka no. 女口果没有提供，请联系瑞典负责工程 师。VERKTYGSfflEKANOMould Check before T1HotrunnerDate:Issued by:Hotrunner:热流道Please attach a picture of the delivery status of the hotrunner:模具请附上热流道铭牌，热流道铭牌应注明各个热咀在模 具上的相应位置，线路转接等信息。There is absolutely forbidden to manipulate

43、 or somehow change the hotrunner.The hotrunner is a property of Verktygsmekano and in case of any mishandling, Verktygsmekano will charge a fee.绝对禁止拆卸或更改热流道，热流道是我司财产，任何错误的操作损坏了热咀将被要求赔 偿。Electrical connections, fullwire:电线连接，电线已连接好插座的热咀Is the hotrunner a“ ful收到的热咀电线是否已全部连接好?Yes:No:If yes, the electri

44、cal connection box is plugged and it is forbidden to open.A converter between the hotrunner connection box and the machine must be used during sampling.如果接线盒已安装在热咀上，禁止翻开。试模时，请用转接头转接到你们自己的温控箱。Have a converter been made:转接头是否使用：Yes:.No:.If No, contact responsible engineer at Verktygsmekano for further

45、 information. 如果没有用转接头，请联系瑞典负责工程 师以得到下一步的指示。Electrical connections, standard:电线连接，标准Have a electrical schedule been provided by responsible engineer:电线连接图是 Yes: .No:否已提供？If no, contact responsible engineer at Verktygsmekano.如果没有，请联系瑞典负责工程师。Is the connection according to MS and drawing.接头和接线盒是否接照模具说明

46、 书和模图。Yes:No:What brand is it on the connection (Harting):接头和接线盒用的是什么牌子？ 一般用Harting。How many pins is specified: 指定用几针的接头？16:.24:.Other:How many pins is it on the mould: 模具上用的是几针的接头？16:.24:.Other:If nok, contact responsible engineer at Verktygsmekano.如果没有按要求做，请联系瑞典负责工程师。Built in instructions:按热咀指示加工模具Check so the built in instructions from hotrunner supplier has been followed and every dimension is correct. 检查模具的每 一个尺寸是否按热咀图的指示加工。Ok:.丨 Nok:If any information is missing: Contact responsible engineer at Verktygsmekano. 如果热咀图及一些信息丧失，请联系瑞典 负责工程师。Delivery:交付Is the radius on the intake bushing