恒力弹簧支吊架说明书中英对照

1、恒力弹簧支吊架安装调整说明书ConstantSupportSpringHangerInstallation,OperationandMaintenanceManual目次Index前言Preface21 .安装前调整须知OperationalRequirementspriortoinstallation32 .弹簧支吊架的安装Principleofinstallationaboutspringhanger63 .弹簧支吊架的载荷调整Loadingadjustmentofspringhanger74 .弹簧支吊架安装调整注意事项Installationandadjustmentnoticeofs

2、pringhanger10大连弹簧有限公司DALIANSPRINGCO.,LTD1恒力弹簧支吊架安装调整说明书ConstantSupportSpringHangerInstallation,OperationandMaintenanceManual、乙刖三Preface本公司生产的PH型、LH型恒力弹簧支吊架系列产品符合JB/T8130.1-1999规定，产品出厂前经逐台性能试验并附有产品合格证明书，每份合同附一份安装调整说明书，请用户在安装调整前仔细阅读说明书。本说明书向用户介绍的安装调整有关内容是以平式(PH型)恒力弹簧支吊架为代表，其他型式如立式(LH)、座式(ZH)和本公司生产的其他标

3、准系列如恒力碟簧支吊架等，可参照本说明书进行。TheConstantSpringHangerserial(PH&LHtype)productsbyourcompanymeetJB/T8130.1-1999standardrequirement,thehangerswillbetestedpriortodeliveryandattachtheproductqualitycertificatesandoperation&adjustinginstruction,thesiteshallreaddoubleinstructionpriortoinstallation.Therelat

4、edInstallation,operationandmaintenancecontentofmanualmakeHorizontaltypeconstantspringhanger(PHtype)representation,otherstypeproducts,suchasVerticaltype(LHtype)andSeatedtype(ZHtype)andothertypehangers,theyareallmakethemanualreference.大连弹簧有限公司DalianSpringCo.,Ltd.二。八年十月10/2008大连弹簧有限公司DALIANSPRINGCO.,LT

5、D恒力弹簧支吊架安装调整说明书ConstantSupportSpringHangerInstallation,OperationandMaintenanceManual恒力弹簧支吊架安装调整说明书ConstantSpringHangersInstallation,OperationandMaintenanceManual1.安装调整前须知OperationalRequirementspriortoinstallation1.1 恒力弹簧支吊架按力矩平衡原理设计，用来承受热力管道和设备自重载荷，当管道或设备从冷态到热态产生膨胀（位移）时，恒力弹簧支吊架的支吊点能跟随其移动，同时载荷基本保持恒定不

6、变，减少管道和设备接口处的附加应力，保障管路系统或设备安全运行。Withtheprincipleofmomentbalance,ConstantSpringhangerisusedtostandhotpipelineandfacilityweight.Whenpipeorfacilityappearsexpansionmovementfromcoldtohotstatus,Constanthangerloadchangelittle,butthehangerdotcanremoveproperlywithpipemovement.1.2 恒力弹簧支吊架主要由圆柱螺旋弹簧、固定框架、回转框架、连

7、杆回转机构、松紧螺母和载荷调整装置等构成，其典型结构如图1所示。Constanthangercontainscylindricalandhelicalcompressspring,frameplate,rotateframe,turnbuckleandloadadjustdeviceetc.,andthetypeconstructisshownasbelowfigure1.图1恒力弹簧支吊架典型结构示意图Figure1TypeConstruct-ConstantSpringHanger1固定框架/frameplate；2一回转框架/rotateframe；3一生根顶板螺栓孔/bolthole；

8、4主轴/mainpivotshaft；5位移指示牌/movementindicatepanel；6载荷调整螺栓/loadadjustbolt；7位移指示器/movementindicator；8大连弹簧有限公司DALIANSPRINGCO.,LTD3恒力弹簧支吊架安装调整说明书ConstantSupportSpringHangerInstallation,OperationandMaintenanceManual弹簧罩筒/springcan;9锁紧销轴存放孔/lockpinhole；10弹簧/spring；11一弹簧紧固螺母/springloadnut；12一载荷调整指示牌/loadadjus

9、tindicatepanel；13一载荷调整轴刻线/loadadjustpanel；14一锁紧销轴/lockpin；15一吊杆螺栓（不供）/threadrod(notsupply)；16一花兰螺丝/turnbuckle；17一载荷螺栓/loadbolt；18载荷轴/loadshaft；19一紧固螺母/loadnut。1.3常用恒力弹簧支吊架的型式和生根支吊方式如图2。figure2:Thespringhangertypeandcommonsupportingandhungplanareshownasbelow44I闻型ZKk型砒型图2常用恒力弹簧支吊架的型式和生根支吊方式Figure2Thes

10、pringhangertypeandcommonsupportingandhangeringplan由LHE®Ik+1-P出型PHB型,1LHC型大连弹簧有限公司DALIANSPRINGCO.,LTD恒力弹簧支吊架安装调整说明书ConstantSupportSpringHangerInstallation,OperationandMaintenanceManual1.4恒力弹簧支吊架的铭牌如图3所示Constantspringhangernameplateisshowninfigure3:ConstantspringhangerSpecification:PipelineNo.:Ma

11、nufactureseriesNO:DalianSpringCo.,Ltd.恒力弹簧支吊架WeightManufacturedate型号|PHE50-26Q/32536X-M30|管架号|H-昭隹980Kg|出厂编号|侬86|制造日期|2002年8月|大连算簧有限公司图3恒力弹簧支吊架铭牌figure3Constantspringhangernameplateforexample:SpecificationNo:型号示例：PHE50260/32536XM30吊杆螺纹规格Screwspecification支吊架的位移方向、X表示向下、S表示向上；Movementdirection:s:up,X

12、:down;支吊架的载荷（N）;Hotload（N）;支吊架的位移量（mm）;Movementvalue;一支吊架的编号；Hangerseriesnumber;支吊架的型式，弹簧轴线平行地面为平式（PH）,弹簧轴线垂直地面为立式（LH）。Hangertype:PH:springaxeslineishorizontaltoground,;LH:springaxeslineisverticaltoground1.5恒力弹簧支吊架出厂时的位移方向锁定状态如图4所示，请注意位移向下或向上时回转框2和位移指示器7的位置。Constantspringhangermovementindicatesasbel

13、ow(figure4)priortodelivery,.Attentionrotateframe(item2)andindicator(item7)positionwhenmovementuptowards(a)位移向下状态Downtowardscondition(b)位移向上状态uptowardscondition图4恒力弹簧支吊架出厂时位移方向锁定状态大连弹簧有限公司DALIANSPRINGCO.,LTD恒力弹簧支吊架安装调整说明书ConstantSupportSpringHangerInstallation,OperationandMaintenanceManualFigure4Cons

14、tantspringhangermovementlockingconditionbeforedelivery2.恒力弹簧支吊架的安装Principleofinstallationaboutspringhanger2.1 安装前请仔细阅读恒力弹簧支吊架的铭牌标识，铭牌中的型号、位移、载荷、位移方向和吊杆螺纹规格应符合工地安装施工图要求。Readthespringhangernameplatewithcare,thecontentinthenameplateshallconformtotherequirementofsiteerection,itcontainsspecification,move

15、ment,hotload,movementdirectionthreadsizeetc.2.2 按安装施工图要求，用起重工具将恒力弹簧支吊架固定在钢结构上，生根固定时应注意管道或设备的水平位移和方向，按施工图适当偏装，以保证吊架在运行中吊杆垂直。Attachthespringhangertothesteelshapeswithliftfacilityaspererectiondrawing,andbecareofmovementanddirectionofpipelineorfacility,properlyinstallationoffsetaspererectiondrawingtoens

16、urehangerrodverticalinworkingcondition.2.3 吊架生根固定后，将载荷螺栓17插入载荷轴18锥孔内，请注意锥孔的方向，不能装反。载荷轴18与紧固螺母19、载荷螺栓17、花兰螺丝16的初装连接如图5所示，值得注意的是，载荷螺栓伸出的长度最大为4mm。Afterfixedspringhanger,insertloadbolt(item17)intoloadaxesconicalhole(item18),Warning!Becareofconicalholedirection,itisforbiddeninsertingcontrary.AssemblingLo

17、adaxes(item18)withloadnut(item19),loadbolt(item17),turnbuckle(item16)isshowninfigure5,butshallbegiveattentionthatprotrudingthread(item17)length4mmmaxpastloadnut(item19).紧固嫁母19吊杆螺栓15oCmLoadnutLoadaxesLoadboltRotateframeTurnbuckleThreadrod图5载荷螺栓的连接Figure5Loadboltassembly恒力弹簧支吊架安装调整说明书ConstantSupportSp

18、ringHangerInstallation,OperationandMaintenanceManual2.4 将被支吊的管道或设备加以临时固定，找好水平，把吊杆螺栓15旋入花兰螺丝16内，初装留量1020mm,如图5所示。Fixedtemporarypipelineorfacilityandmadethemhorizontal,thenputthreadrod(item15)intoturnbuckle(item16),keepingclearance10-20mmwhichshowninfigure5.2.5 旋紧花兰螺丝，带上载荷，拆除临时固定，此时有可能用手拔出锁紧销轴14,说明管道或

19、设备的自重载荷与支吊架的额定载荷相同，但在水压试验之前不要拔出锁紧销轴14,因此时支吊架需锁定为刚性，以便在水压试验中吸收过载。Fastenturnbuckleandstandloadcompletely,thenremoveequipmenttemporaryfixed.Ifdrawlockpin(item14),itmeansthatpipeorfacilityloadissametohangerdesignload,butforbiddrawingloadpinbeforehydrostatictest,foratthattime,hangerneedtobelockedtorigidf

20、orabsorbingextraload.3.弹簧支吊架的载荷调整Loadingadjustmentofspringhanger3.1 当管道或设备在水压试验和冲洗完毕后，支吊架须逐台调整载荷，直至轴与轴孔出现间隙来达到用手将锁紧销轴14拔出的目的，为系统运行做好准备。Adjustthespringhangerloadonebyonetoappearclearancebetweenpinwithholeanddrawthelockpin(item14)forboilerrunningafterpipeorfacilityhydrostatictestandrinseiscompleted.3.

21、2 调整前，先观察锁紧销轴的另一端与轴孔的间隙朝向，出厂锁定状态时，由于弹簧的作用力使间隙朝载荷方向，最大间隙2mm,间隙的观察方法如图6所示。Itshallbedonebeforeadjustthattoexaminetheclearancebetweenlockpinwithhole,theclearanceisneartoload(max2mm)forspringloadwheninlockingcondition.ThemethodtoSpringdirection成大loaddirectionexamineisshowninfigure6:Lockpin(item14)制置销的14另

22、-瑞|艇方向黄有方电ClearancePinhole1向4图6锁紧销轴与轴孔出厂时的间隙朝向大连弹簧有限公司DALIANSPRINGCO.,LTD恒力弹簧支吊架安装调整说明书ConstantSupportSpringHangerInstallation,OperationandMaintenanceManualFigure 6 ockpinandholeclearancedirection3,3支吊架在载荷调整时，锁紧销轴14与轴孔的间隙会出现三种情况，如图7所示。Thereare3possibilitiesinadjustingbetweenlockpinwithhole,theyaresh

23、owninfigure7:Clearanceneartoloadsideclearanceneartospring间隙朝向载史间隙朝向弹簧FrameplateLockpin(a)(b)(c)图7锁紧锁轴与轴孔的间隙Figure 7 clearancesbetweenlockpinwithpinhole3.4载荷调整方法Loadadjustmentmethod:3.4.1 用花兰螺丝调整载荷Adjustwithturnbuckle:3.4.1.1 如图7(a)所示，轴与轴孔双向均有间隙，说明弹簧力矩与载荷力矩已达平衡，无须调整，锁紧销轴用手容易拔出。WhenFigure7(a)appears,t

24、heclearanceexistsinbothpinandholeside,itmeansthatspringmomentissametoloadmoment,andnoneedtoadjust,atthattime,lockpincanbedrawnfromholeeasily.3.4.1.2 如图7(b)所示，轴孔朝弹簧方向没有间隙，朝载荷方向有间隙，说明弹簧力矩大于载荷力矩，用扳手或钢棒旋紧花兰螺丝加载，直到出现间隙，慢慢用手试拔出锁紧销轴14。WhenFigure7(b)appears,theclearanceexistsneartoloadsideandnoclearancenear

25、tospring,itmeansthatspringmomentisbiggerthanloadmoment,andneedtofastenturnbuckletoincreaseloadwithbarorspanner,stopuntilclearanceappearlikefigure(a),thendrawthepin(item14)byhand.大连弹簧有限公司DALIANSPRINGCO.,LTD恒力弹簧支吊架安装调整说明书ConstantSupportSpringHangerInstallation,OperationandMaintenanceManual3.4.1.3 如图7(

26、c)所示，轴孔朝弹簧方向有间隙，朝载荷方向没有间隙，说明载荷力矩大于弹簧力矩，用工具旋松花兰螺丝卸载，直到出现间隙，用手试拔出锁紧销轴14。WhenFigure7(c)appears,theclearanceexistsneartospringandnoclearanceneartoloadside,itmeansthatloadmomentisbiggerthanspringmoment,andneedtoloosenturnbuckletodecreaseloadwithbarorspanner,stopuntilclearanceappearlikefigure(a),thendrawt

27、hepin(item14)byhand.3.4.1.4 当用工具调整花兰螺丝有困难时，也可用导链等起重工具对管道或设备的支吊点加载或卸载，直到出现间隙拔出锁紧销轴14为止，再卸除起重工具。Whenitisdifficulttorotateturnbuckle,itcanincreaseordecreaseloadonpipeorfacilitydotuntilclearanceappearswithliftingfacility,suchaschainwheel,thenremovetheliftingfacility.3.4.2 用载荷调整螺栓6调整载荷Adjustwithloadadjus

28、tbolt3.4.2.1 用载荷调整螺栓6调整载荷时，则可使载荷增大或减小额定载荷的1015%,以达到力矩平衡目的。Itcanmakethemomentbalancewithincreaseordecreasedesigningload10-15%throughadjustingitem6.3.4.2.2 当出现图7(a)情况时，无须调整。WhenFigure7(a)appears,noneedtoadjust.3.4.2.3 当出现图7(b)情况时，逆时针旋转载荷调整螺栓6,减小弹簧力矩，使弹簧力矩与载荷力矩平衡。WhenFigure7(b)appears,rotateitem6anticl

29、ockwisetodecreasespringmomentandachieveloadmomentandspringmomentbalance.3.4.2.4 当出现图7(c)情况时，顺时针旋转载荷调整螺栓6,增大弹簧力矩使其与载荷力矩平衡。注：用载荷调整螺栓6调整载荷时，应注意调整轴刻线13相对载荷调整指示牌12零位的位置，调整时，调整轴刻线上下调节量不应超过如下规定：吊架编号1-33,相对调节量为为±10mm；吊架编号34-55,相对调节量为±20mm;吊架编号56-74,相对调节量为±30mm;WhenFigure7(c)appears,rotateitem

30、6clockwisetoincreasespringmomentandachieveloadmomentandspringmomentbalance.大连弹簧有限公司DALIANSPRINGCO.,LTD9恒力弹簧支吊架安装调整说明书ConstantSupportSpringHangerInstallation,OperationandMaintenanceManualNote:attendtheoppositepositionbetweenloadadjustpanel(item13)andloadadjustindicatepanelandshallconfirmbelowrequirem

31、ents:hangernumber1-33,adjustvalueis±10mm;hangernumber34-55,adjustvalueis±20mm;hangernumber56-74,adjustvalueis±30mm;3.4.3 对同一条管道或同一台设备，采用两台或两台以上支吊架时，也应按上述方法反复调整载荷，使载荷分配均匀，逐台拔出锁紧销轴14。Regardingasonepipeoronefacilityusestwoorabovehangerstosupportorhang,itshalladjustreduplicateaccordingtot

32、heabovemethods,too,whenloaddistributeequality,takeoutlockpin(item14).3.4.4 如果已按上述方法调整，但锁紧锁轴仍无法取出时，应请有关技术人员评审，支吊架载荷选择是否合理，支吊架编号是否应该更换。Ifallabovemethodused,thelockpincan'ttakeoffyet,pleasecontacttherelatedtechnicalengineerstoclarifywhetherhangerselectionreasonableandhangernumberneedtoreplaceornot.

33、4.弹簧支吊架安装调整注意事项Installationandadjustmentnoticeofspringhanger4.1 PHA型恒力弹簧支吊架，是用双螺栓3将生根顶板固定在钢结构上的，安装时应注意旋入一个螺母，且螺栓头旋出长度不应超出10mm,如图8所示，以免与回转框2旋转时相碰。PHAtypehangerwillbefixedtosteelbeamwithdoublesidebolt(item3),benotedthatprotrudingthreadlengthisnomorethan10mmforavoidingblockingoffrotateframe(item2)worki

34、ng,asshowninfigure84.2 载荷调整后拔出的锁紧销轴14,应存放在销轴存放孔9内，严禁插入其它孔。Lockpindrawnshallbeplaceintohole(item9)afterloadadjusting,noinsertotherholes.4.3 支吊架载荷调整时，不允许用火焰切断锁紧销轴14。Itisforbiddenthatcuttinglockpin(item14)withflamewhenloadadjusting.4.4 支吊架载荷调整时，不允许用重锤打出锁紧销轴14。Itisforbiddenthatknockingoutlockpin(item14)

35、withheavyhammerwhenloadadjusting.4.5 在没有得到本公司允许情况下，不得调整弹簧紧固螺母11。大连弹簧有限公司DALIANSPRINGCO.,LTD10manufacture'sapproval.HangtopplateHangbolt恒力弹簧支吊架安装调整说明书ConstantSupportSpringHangerInstallation,OperationandMaintenanceManualItisforbiddenthatadjustingspringloadnutwithout图8PHA型生根螺栓旋出长度示意图Figure 8 Protrudingleng