质量问题汇总

1、We Engage in Lift component Manufacture质量部三月份工作报告We Engage in Lift component Manufacture3月份完成的主要工作 重大投诉的解决进度需要讨论的问题4月份重要工作计划内 容We Engage in Lift component Manufacture为配合通力组装线COP组装一次性完成，召集东风、金通达讨论了COP线缆的包装问题，要求按制令号包装，并粘贴条码交货，己从4月1日开始实施；对迅达新版质量协议组织公司主管以上人员及关键供应商进行了学习与宣贯，主要思想为四个指标、三段升级程序；召集策略采购及计划物流部共同

2、检讨了外协加工流程；完成了迅达关于S3600 PRR2及S7000项目的审核；与通力回顾了PC Roadmap 及KSE Audit 的整改进度；3月份完成的主要工作We Engage in Lift component Manufacture迅达迅达S3600 PRR2审核审核Specification改进方案改进方案责任部门责任部门责任人责任人状态状态Some components did not upgraded according to CP208 e.g. allbolt length on button board did not changed to 18mm一些部件没有升级，根

3、据cp208如压钉长度没有改为18mm技术丁冬梅openSome KA were not be phashed in. Need WELM 100% check the KA implement status.部分KA没有实施，需要威尔曼100%检查KA执行状态技术丁冬梅openSupplier configuration is manual handle. Its a risk for WELM only have one experienced person for CMG/S3300/S3600 configuration. During Peak time, it may cause

4、OTD issue.供应商配置为手动操作。这是一个风险，CMG / s3300 / s3600配置只有一个有经验的人。在高峰时间，它可能会导致OTD问题。技术顾群openKA has been implemented, No standard procedure to track and record change process (Inform: CP208 not fully implemented except CANCP PCBA)KA已经实施，没有标准的程序来跟踪和记录的变更流程（通知：cp208没有完全实施，除了cancp PCBA）技术顾群openRisk mitigation

5、plan for tooling, test bench,spare parts for key machine not ready,especailly for manual testing facility.工具，测试台需要风险缓解计划，对关键设备未准备好备件，特别是手动测试设备。工艺周文open1.Auto test bench needed to be improved to check 3600 COP/LOP自动检测设备需要增加程序以便测试3600产品2.Auto test bench works basically not reliable during audit. LOC k

6、eep optimizing it. 自动测试设备的工作基本上不可靠。LOC在保持优化。LOCButton pressure test machine needed to be calibrated regularly.按钮测试设备需要改进工艺周文openWLEM do not have maintenance documents and ability to maintenance the Auto test bench.Critical device or gauge, fixtures need backup. Wlem没有维护文件和维护自动测试台的能力。关键设备，仪表及设备等需要备份。

7、工艺周文openIQC plan and WI should cover part key characters (e g . Button spring, and so on rubber part)Detail defective information should be recorded in standard format来料检验和检验指导书应覆盖部分关键特性（如：按钮弹簧，及橡胶部件）详细的不良的信息应该被记录在标准格式中来料检验荀通圣closeSupplier quality management is weak, need more resource for the secti

8、on.供应商质量管理薄弱，需要更多的资源。质量部曹刚张明open3M 94Primer has hazarous material emission, but no proper for operator protation 3M 底涂剂有危险物质，但对操作人员没有适当的防护制造部工艺部周经芳周文closeControl plan needed to be updated ( COP frame assembly, button assembly). 质量控制计划需要更新已经完成质量部任建closeRe-review the FAI item, and built the new format

9、 to record the real measure value.重新审查制程首件项目，并建立新的格式来记录实际测量值。质量部任建closeBuffer and O ring of IPX3 button 缓冲件及按钮部件没有办法进行可追溯管理需要和ERP确认质量部任建徐晓军openWe Engage in Lift component Manufacture通力通力KSE AuditDescription of findingsRoot CauseCorrective ActionOwner The procedure is in place for NC material handlin

10、g, but for NC material at in-coming inspection, the record is not fully progress in welm, the final disposal is not recorded.Add the detail discription into procedure that IQC record the reject report,IQC group leader comfirm the reject reason,SQE decide what to do,QA mamager comfirm the decisionXun

11、 tong shengThe IPC-7711/ipc-7721 is not known by supplier currently, it should be followed as inner training course 1stSent one rework enginner to 3rd party consultant for training and get the IPC certificationYan jiaweiThe same finding / comment as item 6.0.3.3Sent one rework enginner to 3rd party

12、consultant for training and get the IPC certificationYan jiaweiFor Electrical component inspection station, its not fully done GND and 5S is no well controlAll EPA area done GND and 5s controlYan jiaweiNot well done FIFO even though procedure is in place, sometime the warehouse keeper is only to che

13、ck the date of wlems IQC receiving date instead of the original suppliers manufacturing date codeThere is no clear requirements in material handling protective file to do FIFO according to the suppliers manufacturing date.Material handling protective file requires to do FIFO according to the supplie

14、rs manufacturing date. At present this file has revised. And add the suppliers manufacturing date on IQC code. Warehouse keeper releases material must according to the suppliers manufacturing date to do FIFO. Quality engineer checks FIFO of the warehouse regularly and issues inspection report.Zhang

15、huaipingWithout one label stick on the can to record the opening time, warming time, expiring dateNot defind the control label for solder pastePls reference CAR#20130310001Yan jiaweiThough the maintainance procedure is in place, theres no record of inpsection resultsNot defined the maintenance recor

16、dWe define procedures for all the maintenance records and formsYan jiaweiNot defined the washing frequencyNot defined the WI1.Define and release the WI for stencil washing.2.Release checklist and record table.Yan jiawei No FAI (Fist Article Inspection) reportNot defined the WI1.Define and release th

17、e WI for SMT FAI.2.Release checklist and record tableYan jiaweiWithout FAI report or any other record for first soldered PCBA inspectionNot defined the FAI reportPls reference CAR#20130305001Yan jiaweiWithout clear are identification for material to be tested or tested, okay and NCWe use status card

18、 to identify the product statusYan jiaweiTake one case for one equipment(No:02-03-005), the actual maintainance record is not consistence followed the maintain schedule.Device manager written errors in the maintenance recordsTo check the consistency in equipment serial number and the name between th

19、e equipment account and maintenance recordsZhou wenFor bare PCB in-coming inspection1.Theres HIC packed in vacum package but without desiccant used.2.The inspection station is without proper assisstant fixture, e.g. Magnifier1.Because it is vacum package,so we no request using desiccant.2.We havent

20、defined inspect with Magnifier.1.Request our supplier to add the desiccant during packaging.2.Revising the IIP,request using Magnifier to check the appearance of Electronic component.Zhang feng Xun tong shengMaterial traceability is implemented in COP/LOP assy, it hasnt been implemented in all proce

21、ss, including PCBA, but anyhow, welm is studying to run program for this traceability system and would to share the progress at Q4 SGMCurrent Material Traceability cant meet customs demandWe consider evaluating Shop Floor Control System at June,this system contains material traceability system that

22、can use at Electronics Manufacturing Guo yiAQL is not well defined in procedure, some componet AQL is 0.1.When define the AQL,we think that more stricter is the better.Revising the IIP,we are planning to define the AQL 0.65.zhang fengIts limited understanding of PFMEA, sample one PFMEA report, 1.The

23、rere all actions taken for whatever RPN score is2.No re-caculated RPN score after the actions implementationThe definition of standardized format, to improve according to the standard formatRen jianWithout access control currentlySome equipment such as Mounter unable to achieve different levels Acco

24、unt ManagementBy consult with supplier,our Mounter dont have this function now,we consider defining and implementing different levels Management at system Yan jiaweiThe set up document or program has not done by each PCBAThe reflow profile for new Ver. PCBA is defined and put into practiceYan jiawei

25、For ESD coat thats not done regular clean, some operators coat is very dirtywelm had contacted one professional 3rd party ESD coat cleaningYan jiaweiNo clear material expiring date control criteria Omit this request when revise the IIP.Add the expiring date to bare PCB IIP. We are plannin to define

26、1year.zhang fengWe Engage in Lift component Manufacture5M检查检查序号不合格岗位不合格现象描述纠正措施纠正人员日期是否结案1按钮车间通力按钮组装PCBA人员未佩戴静电手环作业.此工作站一直没有明确规定需佩戴静电手环，针对质量工程师提出要带手环，后续会严格按要求执行马珍秀2013.3.18结案2碰钉工站碰钉工站游标卡尺已经效验期限过期,但仍然在使用,校验最后期限为2013.3.13车间已将游标卡尺送交去校对陈戎莺 花芸2013.3.18结案3通力LOP组装线相关物料随便摆放,没有合格及不合格标识.此现象现车间都存在，我们分步骤实施：1，先补

27、全标识 2，按标识实施物料与标识对应胡晓兰 陈戎莺 马珍秀 曹兆梅3.19-3.30待处理4日立组装车间日立双窗LOP在生产过程中无作业SOP，但作业人员仍在生产没有提出需求。车间现场有操作指导书，生产人员也对工程师进行告知结案5嘉捷组装车间嘉捷LOP面板碰完钉产品乱摆放,有导致碰钉歪斜品质隐患.已通知作业人员进行整改，因面板上的碰钉长短不一，摆放时很难整齐的摆放，后续找工艺部做周转面板箱 陈戎莺 2013.3.19结案6CMG粘胶线1. COP粘胶操作人员无按照规定操作天开系统，无按照操作指导书操作，无打开电脑 2. LOP粘胶没有在指定工位操作，没有按照电脑系统操作1.再次规定员工按照标准

28、要求进行操作2.在巡视过程中如发现问题，待岗进行培训张国娟2013.03.20是7CMG粘胶线COP粘胶线电脑坏，无法工作已经修理OK朱海峰2013.03.18是8CMG粘胶线1.粘贴玻璃无装配夹具 2.隐式操纵盒等产品无装配指导书工艺部已经在制作中周文2013.03.25是9CMG粘胶线COP粘胶生产现场有不合格品混放1.已将不合格品进行区分，放置在不合格区域 2.已通知质量部进行处理张国娟2013.03.20是10CMG仓库电子产品周转包装不合符要求，一袋有装几百片PCBA现象1.车间已经针对CMG显示器的紧急运转购置了防静电隔板，并进行了试用；2.严经理曾经尝试针对按钮板的包装，添置纸质

29、的隔板，但是考虑到防静电要求，暂时否定了纸质的计划；3.目前车间正在咨询供应商，寻找新的防静电、并且不占用太大存储空间的包装方式。 4.单独发货给LOC的印板包装工序转到电子加工中心包装好入库张怀萍 严佳伟下批订单开始，2013.04.01是11CMG仓库1.仓库玻璃货架物料混放 2.有用红色不合格品箱存放产品现象张怀萍2013.03.20是12CMG包装线1.直接发货的产品包装无操作指导书工艺部已制作周文2013.03.25是13CMG粘胶线生产前没有对温湿度进行确认记录1.每天上班前进行记录确认2.如温湿度达不到要求，则开空调张国娟2013.03.20是We Engage in Lift

30、component Manufacture5M检查（续表）检查（续表）序号不合格岗位不合格现象描述纠正措施纠正人员日期是否结案14CMG粘胶线COP及LOP粘胶生产线不够，无法满足生产需求，备用生产线无电脑及作业指导书周文备用生产线添加了作业指导书15电子加工中心烙铁普遍存在漏电现象，最高烙铁头对地有AC 110V电压，虽然目前没有发现因烙铁漏电而引起的质量问题，但如此高的电压必然会对元器件存在伤害的隐患1.该现象在本月初我车间工程师周冬就已经发现，并且与严经理做过沟通；烙铁漏电的原因初步分析为烙铁芯的质量不佳；烙铁漏电的改进，已经被列为车间3月下半月的改进计划；严佳伟16电子加工中心CMG

31、PCBA测试人员的细心程度需加强。（为何还有不少不良流入装配）严佳伟17电子加工中心有部分操作人员有将PCBA同叠的现象（易损件）。严佳伟18电子加工中心SMT手加散料需制定流程和规范(目前已有初步的规范）。严佳伟19钣金加工中心 刨槽 日立全高COP工艺流转卡不全20钣金加工中心500P装配CMG3783背板BOM不准确，拉母配置和3744背板相同，但实际有些用不到21厅门装配包装箱包角翘起，划伤两人22日立装配OPS半高COP装配无作业指导书23500P装配送绳开关装配无作业指导书24500P装配称重装置装配无作业指导书25500P装配送绳开关装配无作业指导书26500P装配CMG背板铆接

32、无作业指导书27铆接大OKR盒体无铆接作业指导书We Engage in Lift component ManufactureCMG LOP程序烧录现场处理计划表序号城市梯数时间4月5月6月15周16周17周18周19周20周21周22周23周24周25周26周27周1广州分公司（增城、东莞、广州）542南京分公司（南京、盐城）703浙江上海分公司（宁波、上海）304山东分公司205注： 计划时间 完成时间重大投诉的解决进度We Engage in Lift component Manufacture日立COP脱胶现场处理计划表序号工程名称COP台数城市时间二月三月四月6周7周8周9周10周11周12周13周14周15周16周17周18周1华润（上海）房地产开发有限公司30台上海嘉定2上海安昌实业有限公司11台（主付22台）上海浦东新区3杭州千岛湖绿城投资置业有限公司12台浙江杭州4杭州万科容大房地产有限公司7台浙江富阳5龙游县供电局2台浙江龙游6福州万达广场投资有限公司23台福建福州注： 计划时间 完成时间We Engage in Lift component Manufacture投诉号 ： CSE13021658