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1、压压 力力 容容 器器PRESSURE VESSEL产产 品品 质质 量量 证证 明明 书书Product Quality Certification产产 品品 名名 称称Product Name产产 品品 编编 号号Product No.质质量量保保证证工工程程师师:(:(签签章章) )Quality Assurance Engineer(Signature or Stamp):单单位位法法定定代代表表人人:(:(签签章章) )Legal Representitive of the Manufacturer(Signature or Stamp):质质量量检检验验专专用用章章:(:(公公章章

2、) )Public Stamp Particularly Used for Quality Inspection:产产品品出出厂厂质质量量证证明明目目录录The Contents of Products for Outgoing Quality Certifaction产品名称0图号0产品编号0Product NameDWG.NO.Product No.序号文件名称页数备注NO.Document NamePagesRemarks1产品监督检验证书Product Supervision & Inspection Certificate2特种设备制造许可证Manufacture Licen

3、se of Special Equipment3产品合格证Product Qualification & Certificate4产品技术特性Product Technical Features5产品主要受压元件使用材料一览表Material Catalog for Main Pressure Parts of Product材料/焊缝号/焊工标识图Material/seams No. for NDE/welder No. for identify chart6产品焊接试板力学和弯曲性能检验报告Inspection Reportn for Mechanical & Bendin

4、g Properties of Welded Test Plate7无损检测报告NDE Report接管几何尺寸检验记录Exam record for nozzle geometrc size8热处理报告Heat Treatment Inspection Report9容器外观及几何尺寸检验报告Inspection Report for Vessel Appearance & Geometric Dimension10压力试验检验报告Pressure Test & Inspection Report11产品竣工图As-built Drawings12产品制造变更报告The Re

5、port of Fabrication Changes for the Product产产 品品 合合 格格 证证Product Qualification Certificate制 造 单 位 Manufacture Name制造许可证编号Fabrication licence No.产 品 名 称0 0类 别Product NameVessle Category设 计 单 位设计批准书编号Designer NameDesigner Certificate No.图 号订 货 单 位Drawing No.Purchaser Name产 品 编 号制 造 编 号Product No.Fabri

6、cation No.制 造 完 成 日 期Date of Completing Fabrication 本压力容器产品经质量检验符合压力容器安全技术监察规程、设计图样和技术条件的要求。 This pressure vessel conforms to the requirements of the,the design drawings and the technical specifications via quality inspection.质量总检验员(签字):Chief Quality Inspector :(Signature)质量检验专用章(公章)Public Stamp Par

7、ticularly Used for Quality Inspection产产 品品 技技 术术 特特 性性 表表Thchnical Characteristics of product产 品 编 号:Product No.0 0技 术 参 数 Technical Parameters设计压力:Design Pressure壳程(壳体)ShellMPa管程(夹套)Tube(Jacket)/MPa设计温度:Design Temperature壳程(壳体)Shell管程(夹套)Tube(Jacket)/工作介质:Operating Medium壳程(壳体)Shell管程(夹套)Tube(Jacke

8、t)/最高工作压力:MAX. Operating Pressure壳程(壳体)ShellMPa管程(夹套)Tube(Jacket)/MPa结构型式:Structure Type单单层层Single-Wall多多层层Multi-layered(热热套套(Shrink-Fit绕绕带带Strip-Wound包包扎扎) )Wrapped)换热面积 Heat-Transfer Area/容积Volumem3重量Weightkg规 格:Spectifications:内径ID壁厚Thicknessmm总高/长 TotalHeight/Lengthmm压力试验Static Pressure Test耐压试验

9、:Static Pressure Test壳程(壳体)ShellMPa管程(夹套)Tube(Jacket)MPa气密性试验:Leak Test壳程(壳体)ShellMPa管程(夹套)Tube(Jacket)MPa补强圈焊缝密封试验压力Weld Seal Test Pressure for Pad ReinforcementMpa无损检测NDE无 损 检 测 方 法NDE Method仪器Instrument图样规定无损检测比例NED Specified on Drawings单条焊缝实际检测最小比例Min. Actual Exam. Degree for Single Weld焊 缝 总 长T

10、otal Weld LengthA类焊缝Category AmmB类焊缝Category Bmm实 际 无 损 检 测 长 度Actual NDE LengthA类焊缝Category AmmB类焊缝Category Bmm增 加 检 测 比 例Additional Examination Percentage符符合合标标准准规规定定Conforming to Standard Requirements无无此此项项NA.施工依据 Construction Basis 设 计 标 准Design Standard制 造 标 准Fabrication Standard无损检测标准NDE Stand

11、rad焊焊缝缝射射线线检检测测报报告告 (Report for RT Examination of Weld)产品编号Product No.0工件Workpiece材料牌号Material Designation16MnR检验条件及工艺参数Examina-tionConditionandProcessingParameters源种类Source TypeX Ir192Co60设备型号EquipmentModel No.焦点尺寸(mm)Focusmm胶片牌号FilmDesignation增感方式Screen Type Pb Fe 前屏 后屏胶片规格FilmSpecificationX相质计型号M

12、odel No. of ImageDefinition IndicatorFe10-16冲洗条件FlushingCondition自动 手工Automatic Manual显影液配方Prescription forDeveloper SolutionDH-30显影条件DevelopingCondition时间 MinTime 温度 Temperature照相质量等级Quality Class ofPhotograph AB B底片黑度NegativeDensity 2.04.0焊缝编号Weld Serial Number板厚(mm)Plate Thickness透照方式 Penetration

13、 TypeL1(焦距)mm focus能量KV Energy管电流 m A Tube Current 曝光时间min Exposure Time要求像质指数Required ImageDefinition Factor焊缝长度mm Weld Length 透照焊缝长度mm Length of EachPenetration合格级别(级)Acceptable Class要求检测比例%Required Examination Degree实际检测比例%Actual Examination Degree 检测标准Examination standard 检测工艺编号Exam.Processing N

14、o.合 格 片数AcceptablePieceA类焊缝WeldCategory AB类焊缝WeldCategory B相交焊缝Intersecting Weld共计Total最终评定结果FinalEvaluationResult级class级class 级class 级class(张)piece(张)(张)piece(张)(张) (张)piece(张)piece(张)piece缺陷及返修情况说明 Statement for Defect and Rewelding检测结果 Examination result1.本台产品返修共计 / 处,最高返修次数 / 次。1.本台产品焊缝质量符合 级要求,

15、结果合格。1.For this product,total locations of rewelding are / ,the most. Repeat ofrewelding is times.1.The weld quality of this product conforms to the requirements ofClass ;the result is acceptable.2.超标缺陷部位返修后经复验合格。2.检测位置及底片情况见焊缝射线底片评定表及射线底片检测位置示意图(另附)。Defects are re-examined to be acceptable after re

16、welding.2.The detailed examination locations and film states are shown in thefilm evaluation Table of weld rediographic examination and on theSketch of rediographic examination locations (spartely enclosed). 3.返修部位原缺陷情况见焊缝射线检测评定表。Original defect states rewelding locations are shown in the film evalu

17、ation table.报告人Qualified Reporter:资格 审核人Qualified Approver: 资格无损检测专用章Particular Stamp for Nondestructive Examination 日期Date日期Date焊焊缝缝射射线线检检测测底底片片评评定定表表Evalution Table for Film of Weld Radiographic Examination产品编号Product No.0序号No.底片编号Weld No.相交焊缝接头Intersectingweldedjoint像质指数ImageDefinitionFactor板厚mm缺

18、陷位置Defect position缺陷性质及数量Defect propertyand quantity评定级别EvaluationClass一次透照长度mmLength ofeachpenetration备注RemarkPlatethickness初评人 (资格 )Qualified Preliminary Evaluator:复评人(资格) Qualified Review Evaluatir:日期Date日期 Date焊焊缝缝射射线线检检测测底底片片评评定定表表Evalution Table for Film of Weld Radiographic Examination产品编号Pro

19、duct No.0序号No.底片编号Weld No.相交焊缝接头Intersectingweldedjoint像质指数ImageDefinitionFactor板厚mm缺陷位置Defect position缺陷性质及数量Defect propertyand quantity评定级别EvaluationClass一次透照长度mmLength ofeachpenetration备注RemarkPlatethickness产产品品焊焊接接试试板板力力学学和和弯弯曲曲性性能能检检验验报报告告Inspection Report for Mechanical & Bending Propertie

20、s of Product Welded Test Conpon(Plate)产 品 编 号0Product No.产品试板 母材 焊接材料试板热处理状态HeattramtmentConditionof TestCoupon(plate)试验报告编号TestreportNo.力学性能弯曲试验Production Test Coupon(Plate)Base MetalWelding MaterialMechanical perpertyBending Test试板代表产品编号Represented productNo. ofTestCoupon试板编号TestCou-ponNo.代表部位Repr

21、esentiveLocation牌号Designa-tion厚度 焊条牌号WekdingElecteodeDesigna-tion焊丝牌号WeldingwireDesigna-tion 焊剂牌号WeldingFluxDesigna-tion抗拉强度Rm拉伸试样断裂位置FractureLocationof TensileSpecimen延长率A冲击试验(V)Impact Test面弯 背弯 侧弯 侧弯弯轴直径DiameterofBendingMandrelD=a温度冲击功FacebendBcckbendsidebendsidebendThicknessTensileStrengthElongat

22、ionTempImpact Energy=()Mpa%(J)180 180 180 180试 验 标 准 方 法:Test Standard MethodGB/T228-2002GB/T228-2002、GB/T229-1994GB/T229-1994、GB/T232-1999GB/T232-1999检 验 结 论:Inspection Conclusion符符合合JB4744-2002JB4744-2002 合合格格理化责任工程师:填表人:Physical Chemistry Engineer in Duty:Table Filler:Y/M/D压压力力容容器器外外观观及及几几何何尺尺寸寸检

23、检验验报报告告Inspection report for product & geometric size of pressure vessel产 品 编 号 Product No.0序号No.检查项目Inspection Term标准规定Spectified in Standard 实测结果Actual Measured result检查结论Conclusion1产品总长(高)Product total length/height 合格Accept2壳体内径Inside Diameter of shell 合格Accept3壳体长度Length of Shell 合格Accept4壳

24、体直线度Straightness of Shell 合格Accept5壳体圆度 Roundness of Shell 合格Accept6冷卷筒节投料的钢材厚度 Thickness of steel plate used for cold Cylindrical Segment 合格Accept7封头成型后最小厚度 Min. thickness of formed head 合格Accept8封头内表面形状偏差Shape deviation of head Inner surface 合格Accept9封头直边纵向皱折深度Longitudinal Wrinkle Depth of Head Sk

25、irt 合格Accept10A类焊缝最大棱角度MAX. abrupt ridge-or-valley of category A weld 合格Accept11B类焊缝最大棱角度MAX. abrupt ridge-or-valley of category B weld 合格Accept12A类焊缝最大错边量MAX. Alignment offset of category A weld 合格Accept13B类焊缝最大错边量MAX.Alignment offset of category B weld 合格Accept14焊缝最大咬边深度、长度/连续长度Max. undercut depth

26、,length/continuous length of weld 合格Accept15焊缝余高Weldreinforcement单面坡口Single groove 合格Accept双面坡口Doublegroove /16焊缝外观质量Visual quality of weld符合图样及标准Conform to DWG& standard 符合 不符合Conforming Non合格Accept17角焊缝质量quality of fillet weld符合图样及标准Conform to DWG& standard 符合 不符合Conforming Non合格Accept18端盖

27、开合及联锁Open & close and interlock of Closure符合图样及标准Conform to DWG& standard 符合 不符合Conforming Non合格Accept19法兰垂直于接管或筒体Flange surface perpendicular to Nozzle or cylindrical shell符合图样及标准Conform to DWG& standard 符合 不符合Conforming Non合格Accept20法兰密封面质量Quality of flang seal face符合图样及标准Conform to DW

28、G& standard 符合 不符合Conforming Non合格Accept21法兰螺栓孔与设备主轴中心线位置Location of flange boltholes relative to main axis center line of equipment 对中 跨中Straddling Aligning 对中 跨中Centering span center合格Accept22支座位置及地脚螺栓孔间距 Support location and distance between anchor bolt holes符合图样及标准Conform to DWG& standar

29、d 符合 不符合Conforming Non合格Accept23管口方位及尺寸Orientation & size of nozzle符合图样及标准Conform to DWG& standard 符合 不符合Conforming Non合格Accept24补强圈Pad reinforcement符合图样及标准Conform to DWG& standard 符合 不符合Conforming Non合格Accept25主要内件位置及尺寸Location and size of main internals符合图样及标准Conform to DWG& standa

30、rd 符合 不符合Conforming Non合格Accept26容器内外表面质量Inner & outerl surface quality of vessel符合图样及标准Conform to DWG& standard 符合 不符合Conforming Non合格Accept27铭牌安装位置及拓印图Location of nameplate mounting and correspondingrubbing符合图样及标准Conform to DWG& standard 符合 不符合Conforming Non合格Accept28标志、油漆、包装Marking,pa

31、inting,packing符合图样及标准Conform to DWG& standard 符合 不符合Conforming Non合格Accept结论:Conclusion 合格检验责任工程师 PrincipalInspection Engineer检 验 员Inspector日期Date压压力力试试验验检检验验报报告告Inspection report for static pressure test水水压压气气压压气气密密性性HydrostaticPneumaticLeak产 品 名 称Product name 0产品编号Product No.0试 压 部位Pressure Te

32、stLocation试 验 日 期Test Date工艺过程卡编号Technological processcard No.压力表精度等级Precision Grade ofPressure Gage压力表量程(MPa)Measuring Span ofPressure Gage压力表检定日期Cliberation date of PressureGage压力表编号Pressure gauge No.压力表表盘直径(mm)Pressure gauge dial diametermm试验介质Test medium氯离子含量mg/LCl-ion content环境温度()Environmental

33、 Temp.介质温度()Medium Temp.试验压力 Test pressure0Mpa检查压力Inspect pressure0Mpa设计要求压力试验曲线Design staticpressure test curveP试验压力Test pressure0 Mpa检查压力Inspect pressure0 Mpa30足够Tminmin 保压时间Hold time保压时间Hold time实际压力试验曲线Actual staticpressure test curveP试验压力Test pressure0 Mpa检查压力Inspect pressure0 Mpa3025TMinMin 保压

34、时间Hold time保压时间Hold time结论:Conclusion本产品经0MPa试验,无渗漏;无可见的异常变形;无异常响声;试验结论合格 This product is tested with pressure of Mpa,and has no leak,no visable abnormal deformation,no abnormalnoise;the test conclusion is acceptable.监检员:检验责任工程师检查员SupervisorInspection engineer in dutyInspector第三方:日期The ThirdthDate压压

35、力力试试验验检检验验报报告告Inspection report for static pressure test水水压压气气压压气气密密性性HydrostaticPneumaticLeak产 品 名 称Product name 0产品编号Product No.0试 压 部位Pressure TestLocation试 验 日 期Test Date工艺过程卡编号Technological processcard No.压力表精度等级Precision Grade ofPressure Gage压力表量程(MPa)Measuring Span ofPressure Gage压力表检定日期Clibe

36、ration date of PressureGage压力表编号Pressure gauge No.压力表表盘直径(mm)Pressure gauge dial diameter试验介质Test medium氯离子含量mg/LCl-ion content环境温度()Environmental Temp.介质温度()Medium Temp.试验压力 Test pressure0Mpa检查压力Inspect pressure0Mpa设计要求压力试验曲线Design staticpressure test curveP试验压力Test pressure0 Mpa检查压力Inspect pressur

37、e0 Mpa30足够Tminmin 保压时间Hold time保压时间Hold time实际压力试验曲线Actual staticpressure test curveP试验压力Test pressure0 Mpa检查压力Inspect pressure0.31 Mpa3025TMinMin 保压时间Hold time保压时间Hold time结论:Conclusion本产品经0MPa试验,无渗漏;无可见的异常变形;无异常响声;试验结论合格 This product is tested with pressure of Mpa,and has no leak,no visable abnorm

38、al deformation,no abnormalnoise;the test conclusion is acceptable.监检员:检验责任工程师检查员SupervisorInspection engineer in dutyInspector第三方:日期The ThirdthDate压压力力试试验验检检验验报报告告Inspection report for static pressure test水水压压气气压压气气密密性性HydrostaticPneumaticLeak产 品 名 称Product name 0产品编号Product No.0试 压 部位Pressure TestL

39、ocation试 验 日 期Test Date工艺过程卡编号Technological processcard No.压力表精度等级Precision Grade ofPressure Gage压力表量程(MPa)Measuring Span ofPressure Gage压力表检定日期Cliberation date of PressureGage压力表编号Pressure gauge No.压力表表盘直径(mm)Pressure gauge dial diameter试验介质Test medium氯离子含量mg/LCl-ion content环境温度()Environmental Temp

40、.介质温度()Medium Temp.试验压力 Test pressure0Mpa检查压力Inspect pressure0Mpa设计要求压力试验曲线Design staticpressure test curveP试验压力Test pressure0 Mpa检查压力Inspect pressure0 Mpa30足够Tminmin 保压时间Hold time保压时间Hold time实际压力试验曲线Actual staticpressure test curveP试验压力Test pressure0 Mpa检查压力Inspect pressure0 Mpa3025TMinMin 保压时间Hol

41、d time保压时间Hold time结论:Conclusion本产品经0MPa试验,无渗漏;无可见的异常变形;无异常响声;试验结论合格 This product is tested with pressure of Mpa,and has no leak,no visable abnormal deformation,no abnormalnoise;the test conclusion is acceptable.监检员:检验责任工程师检查员SupervisorInspection engineer in dutyInspector第三方:日期The ThirdthDate压压 力力 试

42、试 验验 检检 验验 报报 告告Inspection report for static pressure test水水压压气气压压气气密密性性HydrostaticPneumaticLeak产 品 名 称Product name 0产品编号Product No.0试 压 部位Pressure TestLocation试 验 日 期Test Date工艺过程卡编号Technological processcard No.压力表精度等级Precision Grade ofPressure Gage压力表量程(MPa)Measuring Span ofPressure Gage压力表检定日期Cliberation date of PressureGage压力表编号Pressure gauge No.压力表表盘直径(mm)Pressure gauge dial diameter试 验 介 质Test medium氯离子含量mg/LCl-ion content环境温度()Environmental Temp.介质温度()Medium Temp.试验压力 Test pressure0M

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