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1、Scraper Slag Salvaging Machine作者:EndNote单位:欧洲专利数据库 (Espacenet)摘要:The utility model relates to a scraper slag-fishing machine, which is in particular suitable for wet character deslagging of boilers. The scraper slag-fishing machine comprises a driving device, a transitional groove, a transitional be
2、nded groove, a central groove, a transitional groove of a machine rear, a scraper chain of the machine rear, etc. A cycloid pin gear speed reducer which has a large speed ratio and a small size is adopted at a driving part. A circular ring chain type structure which has the advantages of safety, lon
3、g service life, and convenient assembly and disassembly is adopted on a movement part. The entire machine has the advantages of reasonable design, simple structure, reliable operation, convenient installation, use, and maintenance, etc.关键词:Scraper Slag Salvaging Machine正文:The utility model is a form
4、 of transportation machinery products, especially for multi-boiler wet slag.The equipment currently used for boiler slag varied, such as: Qingdao auxiliary boiler plant LXL-1 (formerly LC-1) Spiral slag conveyor, GBL-0.3 (formerly GC-0.3) slag conveyor, PL-1 type disc slag conveyor, Wuxi preservativ
5、e plant production and KZL DZL type spiral slag, etc., these slag conveyor generally applicable to a single boiler slag used simultaneously on multiple boiler slag, you need to multiple, adaptability is poor, and the complex structure, high investment; and supporting many boilers are: Qingdao auxili
6、ary boiler plant KL-frame slag conveyor chain, as well as for power plant boiler slag of CBL-12-type scraper Board slag conveyor, Bohai Shipyard Cleaner production chain plate, etc. These slag machine sleeve roller chain, box chain is more expensive and difficult to install, and less bulky, more com
7、plex structure; Some boiler also uses the traditional and backward belt conveyor Cleaner, its labor-intensive, serious environmental pollution, and often due to faulty belt is burned out.The utility model designed slag conveyor, precisely in order to overcome the deficiencies of the slag conveyor, i
8、t has reasonable design, simple structure, reliable operation, installation, use, and easy maintenance; applies to both the individual and for the boiler simultaneously in multiple boiler slag;, and wet and dry cleaners are compatible with, the use of a wet slag, you can improve environmental health
9、 conditions in the boiler room, the seal structure and prevent cold air into the furnace, to ensure thermal efficiency , making it ideal for small and medium sized power plant boiler slag removal equipment.In order to ensure a smooth output of the slag, slag shipment is the key part of the traction
10、effect: since the conventional frame structure and the chain and the chain plate and the blade sleeve roller chain type structure, the chain is expensive, difficult to install and bulky, especially in corrosion cases, removal, installation often wasted a lot of time. The utility model is design
11、ed to circle the part of the chain, connecting Central and casting light scraper scraper chain structure composed so not only have high strength chain, no-load load is small, smooth motion noise characteristics, the but also has high security and reliability, long life, demolition, installation and
12、maintenance are very convenient, and the price is much lower sleeve roller chain; scraper chain in order to run smoothly, tank design is also very important from the tank plate weld formed between the side plates, tank is divided into two tank, the tank on both as slag cooling water tank is slag bea
13、rer, the next tank of scraper chain carrier, in order to scrape plate chain stable operation in the tank, the tank body design and installation of a pressure roller chain device, effectively overcome the common floating slag conveyor chain phenomenon; transmission part of the traditional cylindrical
14、 gear reducer to cycloid reducer, their ratio, small size and light weight. Which is also designed with overload protection device, gear output shaft shear pin means through insurance plate and chain wheel connected to the machine during operation, such as migrating to unusual circumstances, th
15、e load suddenly increases, insurance sales were cut when the machine stops work to ensure that the motor and other parts will not be damaged. Drive unit also has a tight chain device, installation and commissioning of the tightness of the chain is very convenient. The utility model in the
16、use of space after laying, the transition will be shipped slag curved groove, the central groove and then connect the tail end to end into a rigid whole, the utility model used in a series of technical measures, has its own unique, The advantage is obvious.Figure 1 is a main structure of the utility
17、 model, and Fig 2 is a working state, and Figure 3 is a transmission device, FIG 4 is a transitional curved groove, Figure 5 is a central trough, Figure 6 is a middle groove of another type, Figure 7 is the tail, Figure 9 is a scraper chain.Figure 1 shows the whole assembly drawings, mainly by the d
18、rive unit 1, the transition slot 2, slot 3 transitional curved, central trough 4, tail transition slot 5, tail 6, scraper chain seven components.Figure 2 is a scraper chain in the tank in a working state diagram, arrow D marked scraper chain running direction in the groove.Figure 3 shows the transmi
19、ssion department: mainly by the motor 8, the coupling cover 9, coupling 10, the friction chain tensioner 11, cycloid reducer 12, connecting frame 13, the pin 14, arrows cut plate 15, derailleur 16, chain wheel 17, composed of the head frame 18. Motor 8 through coupling with reducer 12 cover 9 f
20、used connection frame 13 and then through the head frame 18 is connected to the torque generated by the motor through the coupling 10 is passed to the reducer 12, and then passed to the nose gear chain axle 17, which led to six in the groove scraper chain operation, to achieve the purpose of transpo
21、rting slag; scraper chain used for tensioning chain tensioner device 11 mounted on the motor and speed reducer 12 is connected to a coupling 10 on the chain tensioner uses friction chain tensioner; tight chain, the upper portion in the head near the head office with tight chain hooks were hanging in
22、 the head frame and chain, and then reverse starting motor, so that the scraper chain tensioner to a certain extent , then the board move the handle to tighten chain tension chain position (as shown signs) so that the scraper chain tensioner will not loose, tight chain so as to achieve the purpose.&
23、#160;Mounted in the nose of the derailleur bracket 16, which is the role of the chain from sprocket nose pull trench to prevent occurrence of the chain wound around the sprocket nose and cause other damage to the part.Figure 4 shows a curved groove of the transition is determined by the coupling pla
24、te 19, side plates 20, a pressure-chain device 21, the plate 22, of which the transition plate is curved to rise and the horizontal angle, the arc in the plate Bending at the top and bottom, respectively, with roller presser chain devices.Central trough shown in Figure 5, the side plates 23, the pre
25、ssure chain means 24, the plate 25 and other components, which tank is box-shaped structure, the plate 25 is welded between the side plates, side chains to the board Location chain device is equipped with a pressure roller 24. Figure 6 is another form of Figure 5, except for a little difference
26、 in the side plates, the other are identical, if the implementation of a large press, the plates can be pressed into "L" type, without large presses, The side panels can be welded into an inverted "T" type.Figure 7 shows the tail, tail by the screw 29, nut 30, tail chain wheel 31
27、 and other components. Screw 29, nut 30 assembled into fine-tuning device for adjusting the tightness with chains.Figure 8 is a sectional view of the main portion of the work, the pressure roller 32 and the chain wheel 34 is mounted on the bracket 33, the bracket 33 is mounted on the side plate
28、 23, the composition of the chain presser means, such chain means is removable pressure, the pressure chain Roller 32 through its slot vertical ring chain with ring coincide, one limits the chain running track, two scraper chain is to prevent drift occurs in the operation of chain phenomenon; scrape
29、r chain 7 in orbit under the tank , run again when the tail back to the tank, the tank body through the upper and lower layers, the scraper chain body to form a closed loop. This trough with this scraper chain is the main feature of the utility model.Figure 9 is an assembly view of scraper chai
30、n, scraper chain is formed by connecting ring 36, ring chain 37, the scraper 38 and fasteners 39,40,41 components.Transmission means connected between the grooves and the central transition means is curved grooves and transition grooves transition between them with bolts. Central trough curved
31、groove with the transition, the transition slot tail, tail rigid connection between the use together with the circulating cooling water tank, used for cooling slag.The utility model is a boiler slag supporting the use of one of the devices, especially for continuous wet boiler slag. Furnace sla
32、g conveyor ash falls into the cooling tank, slag while cooling, while the scraper chain conveyor through out.翻译:摘要:一种刮板捞渣机,尤其适用于锅炉湿性出渣,是由传动装置,过渡槽,过渡弯槽,中部槽,机尾过渡槽,机尾,刮板链等组成,传动部分采用了速比大,体积小,重量轻的摆线针轮减速机,运动部分采用了安全可靠,寿命长,安装、拆卸方便的圆环链式结构,使整机具有设计合理,结构简单,运行可靠,安装、使用、维护方便等特点。正文:本实用新型属于一种输送机械产品,尤其适用于多台锅炉湿性除渣。目前用于
33、锅炉除渣的设备多种多样,诸如:青岛锅炉辅机厂生产的LXL1(原LC1)螺旋捞渣机、GBL0.3(原GC0.3)刮板捞渣机、PL1型圆盘捞渣机,无锡防腐设备厂生产的DZL型和KZL型螺旋出渣器等,这些捞渣机一般适用于单个锅炉出渣使用,对多台锅炉同时出渣,则需多台,应变能力差,且结构复杂,投资高;与多台锅炉配套的有:青岛锅炉辅机厂生产的KL型框链捞渣机、以及用于电厂锅炉除渣的CBL12型刮板捞渣机,渤海造船厂生产的链板式除渣机等,这些捞渣机采用的套筒滚子链、框链等价格较贵,不易安装,并且较笨重,结构较复杂;有些电站锅炉还使用传统而落后的皮带输送机除渣,其劳动强度大,环境污染严重,且常常因皮带被烧坏
34、而出现故障。本实用新型设计的刮板捞渣机,正是为了克服上述捞渣机之不足,使其具有设计合理,结构简单,运行可靠,安装、使用、维护方便等特点;既适用于单个锅炉又适用于多个锅炉同时出渣;且干湿式除渣均可兼容,若采用湿性除渣,则能改善锅炉房环境卫生条件,其水封结构又可防止冷空气进入炉膛,保证了热效率的提高,使其成为中小型电厂锅炉除渣的理想设备。为了保证炉渣顺利输出,起运渣作用的牵引部份是关键:由于传统的框链和链板式结构以及套筒滚子链和刮板式结构,其链条价格昂贵,不易安装,而且笨重,特别是在锈蚀的情况下,拆卸、安装往往要耽误很多时间。本实用新型将该部份设计成圆环链、联接环及铸造的轻型刮板组成的刮板链式结构
35、,使其不但具备链条强度高、空载负荷小、运动平稳噪音小等特点外,而且还具有安全可靠性高,寿命长,拆卸、安装、维护均很方便,并且价格大大低于套筒滚子链;为了让刮板链顺利运行,槽体的设计亦十分重要,槽体由中板焊在两侧板之间构成,槽体分为上下两槽体,上槽体既作为捞渣机冷却水槽,又是炉渣承载体,下槽体为刮板链承载体,为了使刮板链在槽体中稳定运行,在槽体中设计安装了滚轮压链装置,有效地克服了捞渣机常见的飘链现象;传动部份将传统的圆柱齿轮减速机改为摆线针轮减速机,其速比大,体积小,重量轻。其中还设计有过载保护装置,减速机输出轴通过保险销装置的剪切盘与链轮轴相连,机器在运转过程中,如迂到异常情况,负荷突然增加时,保险销即被切断,机器停止工作,以保证电动机及其它机件不致损坏。传动部中还具有紧链装置,安装调试链条的松紧程度十分方便。本实用新型在使用场地铺设完毕后,将运渣的过渡弯槽,中部槽与机尾首尾相连后再连接成一刚性整体,本实用新型所采用的一系列技术措施,均有其独到之处,其优点是十分明显的。图1是本实用新型的主要结构图,图2是其工作状态图,图3是传动装置,图4是过渡弯槽,图5是中部槽,图6是
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