FBCDZ系列通风机使用说明书

1、FBC（D）Z系列煤矿地面用防爆抽出式（对旋）轴流主通风机GB/T21151-2007、MT754-2005、Q/142700YAF001-2011）使用说明书山西运城安瑞风机电气有限公司目录1 概述12 结构特征与工作原理13 技术特征24 安装与调试305 运行与维护316 包装与运输327 开箱检查及贮存328 常见故障的分析与处理措施33FBCD原列煤矿地面用防爆抽出式对旋轴流主通风机1 概述产品特点FBCDZ系列煤矿地面用防爆抽出式对旋轴流主通风机（以下简称主通风机）采用弯掠组合正交型三维扭曲叶片技术，该系列高效低噪主通风机的叶片设计是基于集中参数最优控制理论、分布参数最优控制理论、

2、全三维湍流流场正、反问题数值模拟等现代理论，以流动损失和气动噪声最小为目标，通过叶片弯掠量等多参数控制，利用计算机进行综合气动、结构优化设计的一种设计方法。该系列主通风机是一种适用于煤矿作主要通风机的高效节能、低噪声新型主通风机。结合大、中型煤矿的通风网络参数，由我公司与西北工业大学采用弯掠组合正交技术联合设计制造的，产品经国家级鉴定，认为“该系列风机具有效率高、噪声低、结构紧凑、性能可靠、安装便利等特点；采用的弯掠组合正交三维扭曲叶片技术，属国内首创；产品达到了国际先进水平”，被列入国家技术创新计划项目、国家重点新产品，获“湖南省名牌产品”称号。该系列主通风机可根据用户提供的工况参数采用个性

3、化设计，以确保在高效区运行。使用环境条件海拔不超过1000m。输送的气体介质温度为-20C40C。环境空气相对湿度不大于95%（25C）。主通风机型号的组成及其代表意义FBCDZ-X-NoX/2XY装机功率（kW）,Y表示单台电机功率机号，叶轮直径分米数电动机极数主要对旋抽出式防爆风机安全警示主通风机经过长途运输或长期搁置未用，在使用前必须测量电机定子绕组的冷态绝缘电阻。绝缘电阻应不低于50MQo经检查合格后方可接通电源，启动通风机。通风机在启动前，必须清除流道中，特别是进风口前50m内的异物，以防吸入通风机损坏其叶轮。安装前必须检查通风机是否有损坏或变形，叶片顶部与筒圈间隙是否符合要求（单边

4、间隙不得小于）。2 结构特征与工作原理该系列通风机由集流器1、第一级主机2、第二级主机3、扩散器4、扩散塔5、托车6等部件组成，如图一。根据用户需求，可配套控制柜、变频调速器、在线监测和故障诊断系统。叶轮组与电机轴伸之间用键连接，其余各部件之间用螺栓连接。该系列通风机为BD系列通风机的第二次设计，其叶片采用弯掠组合正交三维扭曲技术，大大提高了通风机的性能参数：效率提高5%10%,噪音降低1020dB。该系列通风机结构紧凑、简单，运转平稳，维护方便。摒弃了一般轴流主通风机的长轴传动方式，消除了传动装置易于损坏变形的现象。该通风机采用了两级叶轮对旋式结构，两级叶轮分别由容量及型号相同的隔爆专用电动

5、机驱动，两个叶轮旋转方向相反，即从进风口看，第一级叶轮顺时针方向旋转，第二级叶轮则逆时针方向旋转。当空气流入第一级叶轮获得能量后并经第二级叶轮排出，第二级叶轮兼备着普通轴流通风机中静叶的功能，在获得整直圆周方向速度分量的同时，增加气流的能量，从而达到普通轴流式通风机不能达到的高效率、高风压。选用隔爆型电动机，电动机安装在通风机隔流腔内。隔流腔具有良好的密封性能，保证电机与通风机流道中含有瓦斯的气体相互隔绝，隔流腔中有扁管与机壳外大气相通，使新鲜空气不断进入，流经电机表面使之散热后流出，并使腔内空气在通风机运行时保持正压状态，确保通风机主流道内的爆炸性气体在通风机工作时不进入隔流腔。叶片安装角度

6、可根据需要调节。用户可根据矿井通风网络参数的变化，结合通风机空气动力性能曲线选择合适的叶片安装角度。在调节范围内，叶片安装角度增大时，风量增大，电机功率也随之增大，反之亦然。该系列主通风机可以反转实现反风，在各种工况条件下反风率达到60%以上，不必另设反风道,具有节约基建投资和反风速度快的优点。3 技术特征本系列主通风机机号范围为用12NM0,规格型号和标准状态下的空气动力性能参数见表1。表1FBCDZ系列主通风机空气动力性能基本参数机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)NM2YBF2-160M-42X11380/6601532

7、640217075YBF2-160L-42X15380/660YBF2-18OM-42X380/660YBF2-180L-42X22380/660YBF2-200L-42X30380/660YBF2-225S-42X37380/660YBF2-160L-62X11380/66012274491835YBF2-180L-62X15380/660YBF2-200L1-62X380/660YBF2-200L2-62X22380/660YBF2-225M-62X30380/660NM3YBF2-160L-42X15380/6601943850296075YBF2-18OM-42X380/660YBF2

8、-180L-42X22380/660机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-200L-42X30380/660YBF2-225S-42X37380/660YBF2-225M-42X45380/660YBF2-180L-62X15380/66015355272154YBF2-200L1-62X380/660YBF2-200L2-62X22380/660YBF2-225M-62X30380/660YBF2-250M-62X37380/660NM4YBF2-18OM-42X380/66023541020372075YBF2-1

9、80L-42X22380/660YBF2-200L-42X30380/660YBF2-225S-42X37380/660YBF2-225M-42X45380/660YBF2-250M-42X55380/660YBF2-200L1-62X380/66018466122498YBF2-200L2-62X22380/660YBF2-225M-62X30380/660YBF2-250M-62X37380/660YBF2-280S-62X45380/660YBF2-28OM-62X55380/660NM5YBF2-180L-42X22380/66028631410458075YBF2-200L-42X3

10、0380/660YBF2-225S-42X37380/660YBF2-225M-42X45380/660YBF2-250M-42X55380/660YBF2-280S-42X75380/660YBF2-200L2-62X22380/66023537022868YBF2-225M-62X30380/660YBF2-250M-62X37380/660YBF2-280S-62X45380/660YBF2-28OM-62X55380/660YBF2-315S-62X75380/660NM6YBF2-200L-42X30380/66034812030564075YBF2-225S-42X37380/66

11、0YBF2-225M-42X45380/660机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-250M-42X55380/660YBF2-280S-42X75380/660YBF2-280M-42X90380/660YBF2-315S-42X110380/660YBF2-315M-42X132380/660YBF2-225M-62X30380/66027657993263YBF2-250M-62X37380/660YBF2-280S-62X45380/660YBF2-28OM-62X55380/660YBF2-315S-62X7

12、5380/660YBF2-315M-62X90380/660YBF2-315L1-62X110380/660YBF2-315L2-62X132380/660NM7YBF2-225S-42X37380/66041982670674075YBF2-225M-42X45380/660YBF2-250M-42X55380/660YBF2-280S-42X75380/660YBF2-280M-42X90380/660YBF2-315S-42X110380/660YBF2-315M-42X132380/660YBF2-315L1-42X160380/660YBF2-355S1-42X185380/660Y

13、BF2-355S2-42X200380/660YBF2-250M-62X37380/66033789023684YBF2-280S-62X45380/660YBF2-280M-62X55380/660YBF2-315S-62X75380/660YBF2-315M-62X90380/660YBF2-315L1-62X110380/660YBF2-315L2-62X132380/660YBF2-355S-62X160380/660YBF2-280S-82X37380/66027664952050YBF2-280M-82X45380/660YBF2-315S-82X55380/660YBF2-315

14、M-82X75380/660机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-315L1-82X90380/660YBF2-315L2-82X110380/660NM8YBF2-280S-62X45380/66038921011413075YBF2-280M-62X55380/660YBF2-315S-62X75380/660YBF2-315M-62X90380/660YBF2-315L1-62X110380/660YBF2-315L2-62X132380/660YBF400S1-62X1326KVYBF2-355S-62X160

15、380/660YBF400S2-62X1606KVYBF2-355M1-62X185380/660YBF400M1-62X1856KVYBF2-355M2-62X200380/660YBF400M2-62X2006KVYBF2-280M-82X45380/66030705772355YBF2-315S-82X55380/660YBF2-315M-82X75380/660YBF2-315L1-82X90380/660YBF2-315L2-82X110380/660YBF2-355S-82X132380/660YBF400M1-82X1326KVYBF2-355M-82X160380/660YBF

16、400M2-82X1606KVNM9YBF2-280M-62X55380/660461081127406175YBF2-315S-62X75380/660YBF2-315M-62X90380/660YBF2-315L1-62X110380/660YBF2-315L2-62X132380/660YBF400S1-62X1326KVYBF2-355S-62X160380/660YBF400S2-62X1606KVYBF2-355M1-62X185380/660YBF400M1-62X1856KVYBF2-355M2-62X200380/660机号电动机型号功率(kW)电压(V)电流(A)局效区范围

17、的风量(m3/s)静压(Pa)最高静压效率(%)YBF400M2-62X2006KVYBF2-355L1-62X220380/660YBF2-315S-82X55380/66035826422624YBF2-315M-82X75380/660YBF2-315L1-82X90380/660YBF2-315L2-82X110380/660YBF2-355S-82X132380/660YBF400M1-82X1326kVYBF2-355M-82X160380/660YBF400M2-82X1606kVYBF2-355L1-82X185380/660eNb20YBF2-315S-62X75380/66

18、0541261248509875YBF2-315M-62X90380/660YBF2-315L1-62X110380/660YBF2-315L2-62X132380/660YBF400S1-62X1326KVYBF2-355S-62X160380/660YBF400S2-62X1606kVYBF450S1-62X16010kVYBF2-355M1-62X185380/660YBF400M1-62X1856kVYBF450S2-62X18510kVYBF2-355M2-62X200380/660YBF400M2-62X2006KVYBF450S3-62X20010kVYBF2-355L1-62X

19、220380/660YBF450S1-62X2206kVYBF450M1-62X22010kVYBF2-355L2-62X250380/660YBF450S2-62X2506kVYBF450M2-62X25010kVYBF2-315M-82X75380/66041957122907YBF2-315L1-82X90380/660YBF2-315L2-82X110380/660YBF2-355S-82X132380/660机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YBF400M1-82X1326kVYBF2-355M-82X160380

20、/660YBF400M2-82X1606kVYBF450S1-82X16010kVYBF2-355L1-82X185380/660YBF450S1-82X1856kVYBF450S2-82X18510kVYBF2-355L2-82X200380/660YBF450S2-82X2006kVYBF450S3-82X20010kVYBF2-315L1-102X75380/66032744371786YBF2-315L2-102X90380/660YBF2-355M1-102X110380/660YBF2-355M2-102X132380/660YBF2-355L1-102X160380/660YBF

21、450S1-102X1606kVYBF2-355L2-102X185380/660YBF450S2-102X1856kVeNb21YBF2-315M-62X90380/660591411350554075YBF2-315L1-62X110380/660YBF2-315L2-62X132380/660YBF400S1-62X1326KVYBF2-355S-62X160380/660YBF400S2-62X1606kVYBF450S1-62X16010kVYBF2-355M1-62X185380/660YBF400M1-62X1856kVYBF450S2-62X18510kVYBF2-355M2-

22、62X200380/660YBF400M2-62X2006KVYBF450S3-62X20010kVYBF2-355L1-62X220380/660YBF450S1-62X2206kVYBF450M1-62X22010kVYBF2-355L2-62X250380/660机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YBF450S2-62X2506kVYBF450M2-62X25010kVYBF450S3-62X2806kVYBF2-315L1-82X90380/660471117853205YBF2-315L2-82X110380/66

23、0YBF2-355S-82X132380/660YBF400M1-82X1326kVYBF2-355M-82X160380/660YBF400M2-82X1606kVYBF450S1-82X16010kVYBF2-355L1-82X185380/660YBF450S1-82X1856kVYBF450S2-82X18510kVYBF2-355L2-82X200380/660YBF450S2-82X2006kVYBF450S3-82X20010kVYBF450S3-82X2206kVYBF450M1-82X22010kVYBF2-315L2-102X90380/66037874821969YBF2

24、-355M1-102X110380/660YBF2-355M2-102X132380/660YBF2-355L1-102X160380/660YBF450S1-102X1606kVYBF2-355L2-102X185380/660YBF450S2-102X1856kVYBF2-355L3-102X200380/660YBF450S3-102X2006kVeNb22YBF2-315L2-82X110380/66054127861351775YBF2-355S-82X132380/660YBF400M1-82X1326kVYBF2-355M-82X160380/660YBF400M2-82X160

25、6kVYBF450S1-82X16010kVYBF2-355L1-82X185380/660YBF450S1-82X1856kV机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YBF450S2-82X18510kVYBF2-355L2-82X200380/660YBF450S2-82X2006kVYBF450S3-82X20010kVYBF450S3-82X2206kVYBF450M1-82X22010kVYBF450M1-82X2506kVYBF450M2-82X25010kVYBF450M2-82X2806kVYBF2-355M1-1

26、02X110380/66042995292160YBF2-355M2-102X132380/660YBF2-355L1-102X160380/660YBF450S1-102X1606kVYBF2-355L2-102X185380/660YBF450S2-102X1856kVYBF2-355L3-102X200380/660YBF450S3-102X2006kVYBF450M1-102X2206kVeNb23YBF2-315L2-82X110380/66062145941384475YBF2-355S-82X132380/660YBF400M1-82X1326kVYBF2-355M-82X160

27、380/660YBF400M2-82X1606kVYBF450S1-82X16010kVYBF2-355L1-82X185380/660YBF450S1-82X1856kVYBF450S2-82X18510kVYBF2-355L2-82X200380/660YBF450S2-82X2006kVYBF450S3-82X20010kVYBF450S3-82X2206kVYBF450M1-82X22010kVYBF450M1-82X2506kVYBF450M2-82X25010kVYBF450M2-82X2806kV机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa

28、)最高静压效率(%)YBF560S2-82X3156kVYBF560M2-82X31510kVYBF2-355M1-102X110380/660481145782361YBF2-355M2-102X132380/660YBF2-355L1-102X160380/660YBF450S1-102X1606kVYBF2-355L2-102X185380/660YBF450S2-102X1856kVYBF2-355L3-102X200380/660YBF450S3-102X2006kVYBF450M1-102X2206kVYBF450M2-102X2506kVeNb24YBF2-315L2-82X11

29、0380/660701651025418675YBF2-355S-82X132380/660YBF400M1-82X1326kVYBF2-355M-82X160380/660YBF2-400M2-82X1606kVYBF450S1-82X16010kVYBF2-355L1-82X185380/660YBF450S1-82X1856kVYBF450S2-82X18510kVYBF2-355L2-82X200380/660YBF450S2-82X2006kVYBF450S3-82X20010kVYBF450S3-82X2206kVYBF450M1-82X22010kVYBF450M1-82X250

30、6kVYBF450M2-82X25010kVYBF450M2-82X2806kVYBF560M1-82X28010kVYBF560S2-82X3156kVYBF560M2-82X31510kVYBF560M1-82X3556kVYBF2-355M1-102X110380/660551296302572YBF2-355M2-102X132380/660机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-355L1-102X160380/660YBF450S1-102X1606kVYBF2-355L2-102X185380/660YBF

31、450S2-102X1856kVYBF2-355L3-102X200380/660YBF450S3-102X2006kVYBF450M1-102X2206kVYBF450M2-102X2506kVYBF560S2-102X2806kVeNb25YBF2-355S-82X132380/660791861112454275YBF400M1-82X1326kVYBF2-355M-82X160380/660YBF400M2-82X1606kVYBF450S1-82X16010kVYBF2-355L1-82X185380/660YBF450S1-82X1856kVYBF450S2-82X18510kVY

32、BF2-355L2-82X200380/660YBF450S2-82X2006kVYBF450S3-82X20010kVYBF450S3-82X2206kVYBF450M1-82X22010kVYBF450M1-82X2506kVYBF450M2-82X25010kVYBF450M2-82X2806kVYBF560M1-82X28010kVYBF560S2-82X3156kVYBF560M2-82X31510kVYBF560M1-82X3556kVYBF560M2-82X4006kVYBF2-355M2-102X132380/660621466832790YBF2-355L1-102X1603

33、80/660YBF450S1-102X1606kVYBF2-355L2-102X185380/660YBF450S2-102X1856kV机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-355L3-102X200380/660YBF450S3-102X2006kVYBF450M1-102X2206kVYBF450M2-102X2506kVYBF560S2-102X2806kVYBF560M1-102X3156kVeNb26YBF2-355M-82X160380/660892101203491375YBF400M2-82X1606

34、kVYBF450S1-82X16010kVYBF2-355L1-82X185380/660YBF450S1-82X1856kVYBF450S2-82X18510kVYBF2-355L2-82X200380/660YBF450S2-82X2006kVYBF450S3-82X20010kVYBF450S3-82X2206kVYBF450M1-82X22010kVYBF450M1-82X2506kVYBF450M2-82X25010kVYBF450M2-82X2806kVYBF560M1-82X28010kVYBF560S2-82X3156kVYBF560M2-82X31510kVYBF560M1-

35、82X3556kVYBF630S1-82X35510kVYBF560M2-82X4006kVYBF630S2-82X40010kVYBF630S1-82X4506kVYBF630M1-82X45010kVYBF2-355L1-102X160380/660701647393018YBF450S1-102X1606kVYBF2-355L2-102X185380/660YBF450S2-102X1856kVYBF2-355L3-102X200380/660YBF450S3-102X2006kV机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YB

36、F450M1-102X2206kVYBF450M2-102X2506kVYBF560S2-102X2806kVYBF630S1-102X28010kVYBF560M1-102X3156kVYBF630S2-102X31510kVYBF630S1-102X3556kVYBF630M1-102X35510kVeNb27YBF2-355M-82X160380/6601002351297529875YBF400M2-82X1606kVYBF450S1-82X16010kVYBF2-355L1-82X185380/660YBF450S1-82X1856kVYBF450S2-82X18510kVYBF2-

37、355L2-82X200380/660YBF450S2-82X2006kVYBF450S3-82X20010kVYBF450S3-82X2206kVYBF450M1-82X22010kVYBF450M1-82X2506kVYBF450M2-82X25010kVYBF450M2-82X2806kVYBF560M1-82X28010kVYBF560S2-82X3156kVYBF560M2-82X31510kVYBF560M1-82X3556kVYBF630S1-82X35510kVYBF560M2-82X4006kVYBF630S2-82X40010kVYBF630S1-82X4506kVYBF6

38、30M1-82X45010kVYBF630S2-82X5006kVYBF630M2-82X50010kVYBF2-355L1-102X160380/660781847973255YBF450S1-102X1606kV机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-355L2-102X185380/660YBF450S2-102X1856kVYBF2-355L3-102X200380/660YBF450S3-102X2006kVYBF450M1-102X2206kVYBF450M2-102X2506kVYBF560S2-102X2

39、806kVYBF630S1-102X28010kVYBF560M1-102X3156kVYBF630S2-102X31510kVYBF630S1-102X3556kVYBF630M1-102X35510kVYBF630S2-102X4006kVYBF630M2-102X40010kVeNb28YBF2-355L1-82X185380/6601112621395569875YBF450S1-82X1856kVYBF450S2-82X18510kVYBF2-355L2-82X200380/660YBF450S2-82X2006kVYBF450S3-82X20010kVYBF450S3-82X220

40、6kVYBF450M1-82X22010kVYBF450M1-82X2506kVYBF450M2-82X25010kVYBF450M2-82X2806kVYBF560M1-82X28010kVYBF560S2-82X3156kVYBF560M2-82X31510kVYBF560M1-82X3556kVYBF630S1-82X35510kVYBF560M2-82X4006kVYBF630S2-82X40010kVYBF630S1-82X4506kVYBF630M1-82X45010kVYBF630S2-82X5006kV机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静

41、压(Pa)最高静压效率(%)YBF630M2-82X50010kVYBF630M1-82X5606kVYBF2-355L1-102X160380/660872058573500YBF450S1-102X1606kVYBF2-355L2-102X185380/660YBF450S2-102X1856kVYBF2-355L3-102X200380/660YBF450S3-102X2006kVYBF450M1-102X2206kVYBF450M2-102X2506kVYBF560S2-102X2806kVYBF630S1-102X28010kVYBF560M1-102X3156kVYBF630S2-

42、102X31510kVYBF630S1-102X3556kVYBF630M1-102X35510kVYBF630S2-102X4006kVYBF630M2-102X40010kVYBF630M1-102X4506kVeNb29YBF2-355L2-82X200380/6601242911496611375YBF450S2-82X2006kVYBF450S3-82X20010kVYBF450S3-82X2206kVYBF450M1-82X22010kVYBF450M1-82X2506kVYBF450M2-82X25010kVYBF450M2-82X2806kVYBF560M1-82X28010k

43、VYBF560S2-82X3156kVYBF560M2-82X31510kVYBF560M1-82X3556kVYBF630S1-82X35510kVYBF560M2-82X4006kVYBF630S2-82X40010kVYBF630S1-82X4506kV机号电动机型号功率(kW)电压(V)电流(A)局效区范围的风量(m3/s)静压(Pa)最高静压效率(%)YBF630M1-82X45010kVYBF630S2-82X5006kVYBF630M2-82X50010kVYBF630M1-82X5606kVYBF630M2-82X6306kVYBF2-355L1-102X160380/660972289193755YBF450S1-102X1606kVYBF2-355L2-102X185380/660YBF450S2-102X1856kVYBF2-355L3-102X200380/660YBF450S3-102X2006kVYBF450M1-102X2206kVYBF450M2-102X2506kVYBF560S2-10