生产型供应商审核表

1、精选优质文档-倾情为你奉上Manufacturer QSA Audit Check List制造商QSA审核查检表Supplier Name/供应商名称: Address/地址: Phone/联络电话: Audit Type/审核类型: 廠商首次評估 Supplier First Audit R廠商年度稽核 Supplier Yearly AuditSurvey sent to/调查报告收件者:Date sent/寄出日期 : Date returned/要求回复日期: New Suppliers must have a fully completed New Supplier Evaluat

2、ion Survey form (pages 2 to 4 of this attachment). Keep this page (page 1) in Purchasing until the completed survey is returned.新供应商必须有完整的新供应商调查表(此附件第2 4页). 需保留此附件第一页到采购直到调查表回复.FINAL SCORE EVALUATION FOR THIS SUPPLIER. 针对此供应商的最终得分.The supplier will be given a numerical score based on the following /

3、 依照一下说明来给供应商评分:4 -Exceeds all requirements; formal procedures written are exceptional and followed; records are complete without exception, well organized and easily understood. 超出所有要求, 有正式的文件且落实执行, 记录完整, 很好的组织且容易理解.3 -Meets all requirements; formal procedures written are adequate and followed; reco

4、rds exist that are complete and well organized. 满足所有要求, 有正式的文件且有执行, 记录完整存档且有很好的组织.2 -Sometimes meets requirements; formal procedures written, but either not adequate or not completely followed; records exist and are generally complete. If the score is 2 that means need to take action. 部分满足要求, 有正式的文件

5、, 但不充分或者没有完全的执行, 有记录. 假如得分为2分，需要改善措施。1 -Rarely meets requirements; no procedures documenting actually practiced; records exist, but are incomplete and/or disorganized. If the score is 1 that means need to take action. 很少部分满足要求, 没有程序文件来指导实际的作业, 有记录但不完整或者根本没有组织. 假如得分为1分，需要改善措施。0 -Does not meet require

6、ments; no formal procedures written; no records exist. If the score is 0 that means need to take action. 不满足要求, 没有正式的文件, 也没有记录. 假如得分为0分，需要改善措施。N -Not applicable/Not audited. 不适用 / 无需审核.Figure the total number of possible points, but do not count sections marked “N”. The final score is a percentage v

7、alue using the total points divided by the total number of possible points. 计算有被评分的项目,不需要计算备注有”N”的项目. 最终的得分等于实际的得分占总分的比例.75% Acceptable (75%合格) 65%74% Conditionally Acceptable (65%74%条件性合格) below 64 Unacceptable (64%不合格)Final Score: Acceptable Conditionally AcceptableUnacceptable (circle one)最终得分比例:

8、 合格 条件性合格 不合格 (须选择其中一项) Recommendation / 建议: Name and Title of person completing this survey (Please print): 参加本次审核的姓名与头衔签名(须打印出来手签): _Supplier Acknowledgment (Name and Title) (Please print): Audit Team / 审核成员： Sourcing /采购: _ _ _ Date / 日期: _Engineering / 工程: _ Date / 日期: _ Quality / 品质: _ _ Date /

9、 日期: .供应商代表确认签(姓名与头衔)( 须打印出来手签): _NO.TOPIC/项目COMMENTS/注解/佐证资料01234NQuality System品质系统1Quality policy, goal/objectives exist and are they made known to employees.有品质政策及目标并被全体员工获知质量手册42Measurable Goal/Objectives are set up for different level and functional which are relevant to company objective. 针对各

10、功能单位设立了可测量的目标和指标各部门有质量目标33Has the supplier defined the responsibility, authority and interrelation for each department.供应商是否有明确定义各部门的工作职责,权限以及相互关系各部门人员岗位职责44Internal audit and management review are planed and implemented.内部审核和管理评审是否有计划而且实现内部审核计划表3单项总分: 16 单项得分: 14 Change Control变更控制5A formal system

11、exists to ensure that the most recent revisions of drawings and specifications are integrated into the manufacturing process.有正式系统保证最新版的图纸和规格被发行到制程中文件控制程序46Obsolete specifications are purged and archived.旧版的规格被回收并归档文件更改单47Specification change access is limited to authorized individuals only.规格变更是需要授

12、权人执行的文件更改单48A system exists to notify customers of engineering process or material changes before implementation.有系统保证在材料或工程变更时会通知客户客户图纸更改流程3单项总分: 16 单项得分: 15 Design Control设计控制（无设计开发标“N”）9Design procedures to regulate the process.是否有设计工序的流程指引生产加工工艺流程410A system exists to insure all customer require

13、ments are met.有系统管理所有客户的要求是否达标客户满意度调查表411Are there plans that identify the responsibility for each design and development activity.是否进行产品设计和开发策划,确定设计和开发的职责和权限设计开发控制程序312Are the design and verification activities planned and assigned to qualified personnel.是否有制定设计和确认活动的计划并有具备资格的人员进行设计开发控制程序313Are the

14、re procedures for the identification, documentation, review and approval of all changed and modifications.设计和开发更改时是否对其进行记录,识别,评审和确认, 并在实施前得到批准.设计开发评审记录3单项总分: 20 单项得分: 17 Training训练14Employees are certificated with a planned interval and cross training should be covered.有否有在职培训和证书无015Employees are fo

15、rmally trained and have a full understanding of job responsibilities.有否定期培训和全部知道其工作责任培训记录表3单项总分: 8 单项得分: 3 Material Control材料控制16A system exists for product identification throughout the manufacturing process and lot traceability (as appropriate).有系统地监控来料，在生产过程中的可追溯性产品标识和可追溯性控制程序317A FIFO system exi

16、sts with adequate control measures.有先进先出系统控制程序且有适当的执行仓库作业控制程序318A system exists to keep nonconforming materials isolated.是否有系统去保证把不良材料分开隔离仓库作业控制程序319An system exists to purge any nonconforming material from stores or WIP.是否系统地确保在仓库或在制品的不良品有被清除仓库作业控制程序3单项总分: 16 单项得分: 12 Purchasing and Stock采购，仓存20A p

17、urchase order receipt system is in place and any changes are communicated to the customer promptly.采购单变化或改动有否通知客户确认无021Purchase order due dates are verified against a production schedule and confirmed to the customer.采购单到期日有否按生产排期和客户确认无022Evidence of an efficient material planning system exists. (e.

18、g. MRP)是否有物料控制系统，如MRP采购控制程序423There is a system for supplier selection, evaluation, and continuous monitoring.有系统地针对供应商选别,评估与监控.供应商调查表424Goods are packaged in a manner that protects product from damage by handling, weather, ESD, etc产品包装是否有防止由天气，静电等造成的伤害我司产品包装时主要防锈，磕碰325Does the environment of wareho

19、use store would impact to the products quality, i.e humidity, temperature and the high of stacking.仓库的储存环境是否对产品质量有隐患, 如温湿度堆放高度是否合理现场有温湿度计4单项总分: 24 单项得分: 15 Incoming Inspection.来料检查26Are there SIP or procedures to defined the sampling plan and inspection items and the inspectors are follow up strictl

20、y.是否有检验指导书或程序来定义抽样计划和检验项目且检查员有严格地依照执行检验规范327Do the inspection results trigger Close Loop Corrective Actions back to the supplier when out of spec? 检验超出规格时是否有反映给供应商做改善报告回复来料检验记录单328Are customer approved documents on file for purchased Parts?客戶是否针对所购买部件在文件上得以承认是329Does the receiving area include space

21、 for Hold, Reject, and accept areas with clear identification, are those areas identified following the company procedure?进料区是否包括Hold区，拒收区，允收区，並明确划分? 并且是依照公司程序規定執行?现场划分明确4单项总分: 16 单项得分: 13 Process Control流程控制30There is a preventive maintenance program for tooling and equipment.机台和仪器的保养，有否管理机床保养记录表43

22、1The process or machine parameters are monitored.制程或机台参数有否被监控设备记录台账232Any tooling owned by the customer is clearly identified and stored in a safe location.客户的模具有否清楚区分和存放在安全地方现场有区分333Failure analysis data is utilized to improve on-going production.不良数据分析有否应用于改进在线生产不合格品纠正措施处理单334Process is monitored

23、with SPC method and appropriate improvements are fed back into manufacturing.SPC方法有否应用于过程监控, 需适当的改善是否回馈给生产部门.有统计控制及时反映在生产335Employees empowered to halt production if a process is out of control and then inform to supervisor immediately for reaction.当生产失控时员工是否有权力停产并立即通知主管处理.员工有权利通知436Working instruct

24、ions are available for appropriate use and specifications from the controlled copy.作业指导书是可用的且是受控文件是受控文件437If there is a In Process Quality Control function to monitor the process, is there conduct the FAI and process inspection. 有否在线品管控制其生产品质, 是否有执行首件与制程检查生产加工工艺流程338Is the Hold / Reject area well de

25、fined and segregated to not allow mixing of acceptable product?拒收区是否很好定义及区分以至不允许与允收产品混淆现场有区分339Adequate technical capability of equipment, such as Cpk, Gage R&R are performed.是否有应用到相关的统计技术如Cpk,Gage,R&R.有统计数据3单项总分: 40 单项得分: 32 Outgoing Inspection出货检查40Are there SIP or procedures to defined th

26、e sampling plan and inspection items and the inspectors are follow up strictly.是否有检验指导书或程序来定义抽样计划和检验项目且检查员有严格地依照执行按客户要求检查241Do the inspection results trigger Close Loop Corrective Actions back to the relative department when out of spec?检验超出规格時是否有反映給相关部门做改善報告回復是242Do the supplier conduct the reliabi

27、lity test regularly. 供应商是否有定期地执行产品的可靠性测试产品标识和可追溯性控制程序343Are there procedures to describe corrective and preventative actions and follow-up to close?是否有纠正预防程序且有严格依照执行纠正措施处理控制程序344Are all actions confirmed and followed up to ensure the effectiveness?是否所有的矫正行动有被确认并追踪完成纠正措施处理控制程序3单项总分: 20 单项得分: 13 Contr

28、ol of monitoring and measuring devices 测量设备的监控与管理45Test and measurement equipment exists to the level required to ensure product quality.测试和量测设备符合要求的等级以确保产品品质监视和测量控制程序346Test and measurement equipment is calibrated at regularly scheduled intervals and the calibration is traceable to a known standard

29、.测量工具有否定期检测，校准仪器量具校正证书447Different types of report such as certification and measurement result, the company should consider the suitability of equipment to the specification of the products.不同各类的报告式证明，公司有否把工具分级，达至有效检测数据仪器量具记录台账2单项总分: 12 单项得分: 9 Customer Satisfaction客户满意度48A formal systems exists to

30、 receive and act upon customer inputs, and implement corrective action in a timely fashion.有正式的系统来接收客户的反馈且有及时的执行矫正预防措施顾客满意度调查及处理程序2 49A system exists to ensure a timely return of material from the customer (Return Material Authorization).有系统确保客户处不良退货的及时性(不良物料退货授权) 顾客满意度调查及处理程序 250Customer survey to get the feedback from customers.是否有从客户那里得到客户调查反馈客户满意度调查表4单项总分: 12 单项得分: 8 Environmental Policy 环境政策51The Supplier shall have an up-to-date, documented Environmental Policy including commitment