筛子测试单REV1

1、CHECKING LIST FOR SCHENCK VIBRATING SCREENS 申克振动筛安装调试检测表 FOR INSTALLATION AND COMMISSIONING REV1Customer 客户Site Location 厂址Job Reference 工作参考号Screen Model No.筛子型号Screen Serial No.筛子系列号Screen Equipment No.筛子设备号Exciter Model No.激振器型号Exciter Serial No. Drive Side激振器序列号 驱动端Exciter Serial No. Non-Drive S

2、ide激振器序列号 非驱动端电机型号、序列号Motor Type and serial numberContract Number合同号Schenck Engineer申克工程师Date 日期1.General Visual Inspection.总体视觉检测1.1Transport Damage 运输损坏 .1.2Installation Damage 安装损坏 .1.3Storage Damage 存储损坏.Paint Condition 油漆状况 .Springs - Part number/ Size 部件数量/尺寸 .弹簧LHDQty.RHDQty. 左手出料端 数量 右手出料端 数

3、量LHFQty.RHFQty. 左手进料端 数量 右手进料端 数量Spring Heights 弹簧高度(measure and record spring length at centre of spring pack, length must be equal within 4 mm side to side; spring vertical within 5 mm)(测量和记录弹簧组中心的长度,长度误差一面相对一面必须控制在4毫米之内,弹簧垂直方向在5毫米之内)LHD.mmRHD.mm 左手出料端 右手出料端LHF.mm RHF.mm 左手进料端 右手进料端1.7Spring Base

4、Plates Secured. 弹簧底板的牢固状况Inclination of Deck: transverse.In line筛板的倾斜 横向 纵向All Bolts installed with self locking nuts 带有自锁螺母的安装螺栓1.10Clearances on Structure, general . 结构间隙,一般1.11Feed Chute ClearanceSide L/H.R/H. 进料流槽间隙 侧面 左手 右手Back L/H.R/H. 后面 左手 右手Deck L/H.R/H. 筛板 左手 右手Underneath Angle Stiffeners

5、/ Drip Angle下面角钢/L/H. R/H. 左手 右手1.13Clearance between discharge chute and screen as follows:卸料溜槽和筛子之间间隙如下所示L/H Top. R/HTop . 左手顶部 右手顶部L/H Bottom R/HBottom 左手底部 右手底部2.Exciter and Drive Installation Inspection 激振器和驱动的安装检测2.1Exciter Located Correctly. 激振器定位正确性2.2Exciter Bolts with nut & washer outs

6、ide beam. 梁外部激振器的螺栓、螺母和垫2.3Exciter Bolts Tensioned Correctly. 激振器螺栓紧固的正确性2.4Drive Shaft Couplings .Secured and Aligned 驱动轴联轴器的紧固和校正性Intermediate Shaft Coupling Secured. 中间轴联轴器的紧固性Exciters aligned in phase. 激振器同步的校准V-Belts Tensioned and Aligned. V型皮带张紧和校正情况2.8Lay Shaft Bearings and Seals Greased. 副轴轴

7、承和油脂密封2.9Oil level in Exciters(measure using dipstick) .mm 激振器的油位（用油尺测量）Oil type in Exciters. 激振器油类型Drive Shaft Spline Lubricated . 驱动花键轴润滑状况Intermediate Shaft Spline Lubricated. 中间花键轴润滑状况Guards Secured. 安全罩紧固性3.Wear Parts Installation Inspection 耐磨部件安装检测3.1Feed Plates Secured. 进料板紧固性3.2Deck Panels

8、Secured. 筛板紧固性3.3Discharge Plate Secured. 卸料板紧固性3.4Side Clamps Secured. 侧面加紧条紧固性3.5Check Clearance with Feed Chute. 检测进料流槽间隙3.6Check Clearance with Discharge Chute. 检测出料溜槽间隙4.Test Run without Material 空车运行检测4.1Screen Clearing Structure During Start up and Shut down. 启动和关闭时筛子和结构之间的间隙4.2Unusual Noise.

9、 异常噪声4.3Exciter Drive Speed (record). 激振器驱动速度（记录）Stroke & Angle Reading(attach stroke cards to report) 读取的振幅和角度（报告上附上振幅卡片）LHD.mm .degRHD.mm .deg左手出料端 度 右手出料端 度LHC.mm .degRHC.mm .deg左手中心 度 右手中心 度LHF.mm .degRHF.mm .deg 左手进料端 度 右手进料端 度Exciter TemperatureLH.oC RH. oC 激振器温度 左手 右手Layshaft Bearing Temp

10、. 副轴轴承温度 Belt side. oC 皮带端Exciter side oC 激振器端 Motor Current Draw. Amps 电机电流Shut Down Transient. 瞬时关闭Unusual Motion in screen. . 筛子的异常运动Structure vibration. . 结构振动Comments 注解4.11 Attach stroke cards for test run without material here 检测空载运行的振幅卡片Exciter Setting激振器装配 = with plug weight有配重块=without plu

11、g weight 无配重块Exciter Speed: RPM 激振器速度 Exciter Model Number: 激振器型号Screen Model Number: 筛子型号 Left Hand Side Discharge End左手面卸料端Right Hand Side Discharge End右手端卸料端Left Hand Side Centre左手面中心Right Hand Side Centre右手面中心Left Hand Side Feed End左手面进料端Right Hand Side Feed End右手面进料端5.0Test Run With Material 带料

12、运行测试5.1Leakage of Material 材料的泄漏5.2Motor Current Draw. 电机电流Stroke & Angle Reading(attach stroke cards to report) 读取的振幅和角度（报告上附上振幅卡片）LHD.mm .degRHD.mm .deg 左手卸料端 度 右手卸料端 度LHC.mm .degRHC.mm .deg 左手中心端 度 右手中心端 度LHF.mm .degRHF.mm .deg 左手进料端 度 右手进料端 度5.4Unusual Noise. 异常噪音5.5Exciter Drive Speed. 激振器驱

13、动速度5.6Is Feed Spread Across FullWidth of Deck. 进料是否分布在筛板整个宽度上5.7Bed Depth at Discharge. 出料端煤层厚度5.8Material Build up. 物料堆积、堵塞Shut Down Transient. 瞬时关闭Unusual Motion. 异常噪音Spring Heights (measure and record spring length at centre of spring pack) 弹簧高度（测量和记录弹簧组中间长度）LHD.mmRHD.mm 左手出料端 右手出料端LHF.mm RHF.mm左

14、手进料端 右手进料端Comments 注解 5.12 Attach stroke cards for test run with material here附上带载运行的振幅卡片Exciter Setting机振器装配 = with plug weight 带配重块=without plug weight 不带配重块Exciter Speed:激振器速度 RPM Exciter Model Number:激振器型号Screen Model Number:筛子型号Left Hand Side Discharge End左手面卸料端Right Hand Side Discharge End右手面卸料端Left Hand Side Cen