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1、Programmable Systems HIMA Paul Hildebrandt GmbH + Co KGIndustrial Automation HI 800 263 DEAThe H41q and H51q System FamiliesCatalogCautionThe safety-related H41q/H51q systems as described in this manual can be used for several different pur-poses. The knowledge of regulations and the technically per

2、fect transfer carried out by qualified staff are prerequisites for the safe installation, start-up and for the safety during operation and maintenance of the H41q/H51q systems.In case of unqualified interventions into the automation devices, de-activating or bypassing safety func-tions, or if advice

3、s of this manual are neglected (causing disturbances or impairments of safety func-tions, severe personal injuries, property or environmental damage may occur for which we cannot take liability.I mportant NotesAll HIMA products mentioned in this manual are protected with the HIMA trade-mark. As not

4、differently noted down this is possibly also valid for other mentioned manufacturers and their products.All listed modules are CE certified and meet the requirements of the EMC Guideline of the European Community.All technical statements and data in this manual have been worked out very carefully, a

5、nd effective checks and inspections have been applied. This manual may however contain flaws or typesetting er-rors. Therefore HIMA does not offer any warranties nor assume legal responsibility nor any liability for the possible consequences of any errors in this manual. HIMA would appreciate being

6、informed on pos-sible errors.The technology is subject to changes without notice.Delivery ConditionsFor our deliveries and services apply the “General Conditions for Delivery of Products and Services of the German Electrical Industry“ - edition January 2002 -, resp. the “Conditions of Delivery for S

7、ystem Software and Peripheral Devices for the HIMA Automation System“ (e.g. programmer units, printers, screen monitors. The products of this price list are subject to the valid export regulations.Eventual complaints can be recognized only when we are being notified within 14 days after receipt of t

8、he merchandize.The prices shown in a special list are valid ex works, packing charges excluded. The prices are subject to change.Table of Contents Table of Contents1The HIMA PES (22Concept of the HIMA PES (32.1Safety and Availability (32.2Designs and Types of the PES (42.2.1Concept of H41q-M, MS / H

9、51q-M, MS (42.2.2Concept of H41q-H, HS / H51q-H, HS (52.2.3Concept of H41q-HR, HRS / H51q-HR, HRS (53The H41q System Family (73.1Overview Assembly Kits H41q (73.2Concepts of the Safety Switch-Off at H41q (83.3The Input/Output Level (93.3.124 VDC Supply and Distribution (93.3.2I/O Modules (103.3.3ATE

10、X (Exi-Modules (103.3.4Safety-Related Output Modules for SIL 3 (103.3.5Special Features of the Output Modules (103.4System Voltage 24 VDC (114The H51q System Family (134.1Overview Assembly Kits H51q (134.2Concepts of the Safety Switch-Off at H51q (144.3The Input/Output Level (164.3.1The I/O Subrack

11、(164.3.224 VDC Power Supply and Distribution (164.3.3 5 VDC Distribution (174.3.4Extension of the 5 VDC Power Supply (174.3.5The I/O Bus (184.3.6I/O Modules (184.3.7ATEX (Exi-Modules (184.3.8Safety-Related Output Modules for SIL 3 (184.3.9Special Features of the Output Modules (194.4System Voltage 2

12、4 VDC (195Technical Data (215.1Mechanical Design (215.2System Data (215.3Data of the Central Module (CU (215.4Interfaces (225.4.1RS 485 Interfaces (225.4.2Ethernet Interfaces (225.4.3Profibus-DP interfaces (225.5Definition of Signals (226Operating Conditions (236.1Climatic Conditions (236.2Mechanica

13、l Conditions (246.3EMC Conditions (246.4Voltage Supply (25ITable of ContentsII 7Application Notes (277.0.1Programming System ELOP II and Operating System (277.0.2Cabinet Engineering (277.0.3Usable Function Blocks (278Installation and Connections (298.1ESD Protection (298.2How to Insert and to Remove

14、 Modules (298.2.1I/O Modules (298.2.2Coupling Modules (298.2.3Central Modules (CU (308.2.4Power Supplies (308.2.5Communication and Coprocessor Modules (318.3Earthing of the 24 VDC System Voltage (318.3.1Floating Supply (318.3.2Earthed Operation (318.4Measures to Install a Cabinet According to theCE

15、Requirements (318.5Earthing in the HIMA PES (328.5.1Earthing Connections (328.5.2Fastening of the Earthing Straps (348.5.3Interconnecting the Earth Terminals of Multiple Switchgear Cabinets.35 8.6Shielding of Data Lines in the HIMA Communication Systems (358.7Shielding in the Input/Output Area (368.

16、8Lightning Protection in HIMA Communication Systems (378.9Cable Colors (379Startup and Maintenance (399.1Recommended Devices for Startup and Maintenance (399.2Installing the System (399.3Earthing the 24 VDC System Voltage (399.4Starting up the Control Cabinet (399.4.1Testing All Inputs and Outputs f

17、or External Voltage (399.4.2Testing All Inputs and Outputs for Earth Faults (399.5Switching on Power Supply (409.6Functional Testing (409.6.1Preparing Functional Testing (409.6.2Testing in the Central Devices (409.6.3Testing in the Input/Output Subracks (419.6.4Switching on the HIMA PES (419.6.5Star

18、ting the Communication between Programming Device and PES.41 9.7Maintenance (419.7.1Exchange of the Buffering Batteries (429.8Faults (439.8.1Faults in the Central Device (439.8.2Faults in the Input/Output Modules (439.8.3Faults in the Coprocessor and Communication Modules (449.8.4Repair of Modules (

19、449.8.5HIMA Service, Training and Hotline (4410Data Sheets (4510.1Assembly Kits (4510.2Data Connection Cables (4510.3Central Modules (4610.4Power Supplies (4610.5Current Distribution Modules and Drawers (46Table of Contents 10.6Additional Devices for Power Supply (4610.7Modules for I/O Bus Coupling

20、(4710.8Communication Modules (4710.9Relays in Terminal Block Housing (4710.10Bus Connection Modules for HIBUS (4710.11Accessories (4710.12Input and Output Modules (4810.12.1Digital Input Modules (4810.12.2Analog Input Modules (4810.12.3Digital Output Modules (4910.12.4Analog Output Modules (4910.13G

21、eneral Notes on the Data Sheets (5010.13.1I/O Modules (5010.13.2Modules within the Central Subrack (5010.13.3Communication Modules (5010.13.4Symbols in the Data Sheet Diagrams (5110.13.5Color Code for Lead Marking in Accordance to DIN IEC 60757 (5310.13.6Description of the Order Code for Cable Plugs

22、 (53IIIThe H41q and H51q System Families The H41q and H51q System FamiliesNotes to the ManualThis manual contains the description of the Programmable Electronic Systems (PES of the HIMA system families H41q and H51q.Beside this manual and the data sheets you will find further informations to the sys

23、tem families H41q and H51q on the ELOP II CD.The manual contains general notes to the PES and the description of the systen families. All the descriptions have the same structure so that they can each be used independently as de-vice documentation.The descriptions are followed by general information

24、 about both system families, e.g.,technical data, test standards, applications, start-up and maintenance.The data sheets of the system and the modules are available on HIMA website at .Each type of PES has a corresponding assembly kit.HIMA Automation Devices are developed, manufactured and tested ac

25、cording to the relevant safety standards. They must only be used for the applications described in the instructions and with specified environmental conditions, and only in connection with approved external devic-es.In case of unqualified interventions into the automation devices, de-activating or b

26、ypassing safety functions, or if advices of this manual are neglected (causing disturbances or impair-ments of safety functions, severe personal injuries, property or environmental damage may occur for which we cannot take liability.The HIMA PES The H41q and H51q System Families 1The HIMA PESThe HIM

27、A PES described here consists of the H41q and H51q system families. Both system families are based on the same hardware and software, and they are the third generation of the field-proven HIMA PES to control preferably process engineering plants. PCs (PADT* are used for programming, configuration, d

28、ata logging, operation and trend recording.Digital and analog inputs can be processed. Some input modules are designed for intrinsically safe circuits as well as for electric position sensors (proximity switches according to DIN EN 60947-5-6. Digital and analog outputs are also available.The HIMA PE

29、S are installed in 19-inches subracks. The H41q system family is a compact sys-tem consisting of one subrack, holding all components such as central unit, interface exten-sions, communication modules, power supplies, fusing and power distribution, as well as input/ output modules.The H51q system has

30、 a modular structure. A central rack contains the central unit(s, interface exten-sions, communication modules, monitoring and power supplies, and it can have up to 16 associated input/output subracks.*PADT = Programming and Debugging Tool2Concept of the HIMA PESThe HIMA PES of the H41q and H51q sys

31、tem families consist of 19 inches subracks for central devices 5 HU and modules for binary and analog input/output signals which are assembled in H51q systems within 19 inches subracks, 4 HU.The HIMA PES use PCs (PADTs with the tool ELOP II for programming, configuration, mon-itoring, operation and

32、documentation. The entry of the user program and the compilation into the machine code is made only on the PC without connected PES. To load, test and to monitor the PES the PC is connected via a serial interface RS 485 or a bus system to the PES.2.1Safety and AvailabilityHIMA PES are designed both

33、for safety-related applications up to SIL 3 (definition according to IEC 61508 and for high availability. Depending on the required safety and availability, HIMA PES can be supplied as one-channel or two-channel (redundant devices with the same mod-ules in the central device as well as in the input/

34、output level. Redundant modules increase the availability, as in case of an error in a safety-related module this is automatically switched off while the redundant module continues the operation.The following table gives an overview:Safety SIL 3SIL 3SIL 3Availability normal (MShigh (HSvery high (HRS

35、Central module mono redundant redundantI/O modules mono 1mono 1redundantI/O bus mono mono redundantTable 1: Safety and Availability1 Individual I/O modules can also be used as redundant modules or connected to sensors ina 2-out-of-3 voting to increase the availability.The inputs have to be therefore

36、 configured on 3 different I/O modules.Mono = single channel system structureRedundant = redundant central modules and/or separated I/O bus system structure2.2Designs and Types of the PESThe controls can be adapted to the requirements of the plant by equipping them with the ap-propriate central modu

37、les. The following structures are possible with the H41q or H51q system family:* Central modules, communication modules and I/O modules are installed in the system sub-rack.Figure 1: Designs and Types of the PESNotes:Mono = single channel system structureRedundant = redundant central modules and/or

38、separated I/O bus system structure SIL = Safety Integrity Level according to IEC 61508I/O = input and output2.2.1Concept of H41q-M, MS / H51q-M, MS Figure 2: Concept of H41q-M, MS / H51q-M, MSDesigns and Types of the PESThe H41q compact system The H51q modular systemRedundant normal H41q-M H41q-HH41

39、q-HRTÜV H41q-MSTÜV H41q-HS SIL 3TÜV H41q-HRS- *1Mono Redundant - *1- *2normal H51q-M high H51q-Hvery high H51q-HRSIL 3TÜV H51q-MS SIL 3TÜV H51q-HS SIL 3TÜV H51q-HRS 1611612 x 82Design Availability Type Certificate TypeTechn. features Max. I/O-rack I/O busesSafety Mono h

40、igh very high SIL 3SIL 3H41q-M / H51q-Msingle channel central module and single channel I/O bus H41q-MS / H51q-MSwith double processors, safety-relatedsingle channel central module and single channel I/O bus with TÜV certificate up to SIL 3 ac-cording to IEC 615082.2.2Concept of H41q-H, HS / H5

41、1q-H, HSFigure 3: Concept of H41q-H, HS / H51q-H, HSH41q-H / H51q-Hredundant central modules and a single channel I/O bus for highly available PES H41q-HS / H51q-HS with double processors, safety-relatedredundant central modules and a single channel I/O bus for highly available and safety related PE

42、S with TÜV certificate up to SIL 3 according to IEC 615082.2.3Concept of H41q-HR, HRS / H51q-HR, HRSFigure 4: Concept of H41q-HR, HRS / H51q-HR, HRS Concept of the HIMA PESH41q-HR / H51q-HRRedundant central modules and two channel I/O bus for highly available PES.H41q-HRS / H51q-HRS with double

43、 processors, safety-related redundant central modules and redundant I/O bus for highly available and safety-related PES with TÜV certificate up to SIL 3 according to IEC 61508Remarks to the drawings:CU = central moduleI/O modules = input / output modulesI/O bus = bus system for inputs and outpu

44、tsDPR = Dual Port RAM3The H41q System FamilyThe H41q system family comprises compact designed PES in single channel and redundant models, also with TÜV safety certificate.All input/output modules can be used with both redundant and single channel models of the central modules.All modules of the

45、 H41q system family meet the requirements for electromagnetic compatibility and immunity according to article 10 of the EG guideline 89/336/EWG for the electromagnetic conformity. This is demonstrated with the CE sign within the data sheets of the modules. Also the systems and modules are wearing a

46、label with this sign.All models of the H41q system family have all the components required for control tasks in one 19 inches subrack, 5 units high, with an integrated cable tray (see also data sheets of H41q systems or assembly kits.3.1Overview Assembly Kits H41qThe components required for a workin

47、g system are included in assembly kits:* Options Abbreviations:CM Coprocessor Module CoM Communication Module CU Central Module I/OInput/OutputSystem H41q-M H41q-H H41q-HR H41q-MS H41q-HS H41q-HRS Safety SIL 3SIL 3SIL 3Quantity/type CU1 xF 8653X 2 xF 8653X 2 xF 8653X 1 xF 8652X 2 xF 8652X 2 xF 8652X

48、 Quantity/type CM *1 xF 8621A (2 x 1 x F 8621A (2 x 1 x F 8621A 1 xF 8621A (2 x 1 x F 8621A (2 x 1 x F 8621A Quantity/type CoM(Fast Ethernet * 1 xF 8627/F 8627X (2 x 1 x F 8627/F 8627X (2 x 1 x F 8627/F 8627X 1 xF 8627/F 8627X (2 x 1 x F 8627/F 8627X (2 x 1 x F 8627/F 8627X Quantity/type CoM(Profibu

49、s-DP * 1 xF 8628/F 8628X (2 x 1 x F 8628/F 8628X (2 x 1 x F 8628/F 8628X 1 xF 8628/F 8628X (2 x 1 x F 8628/F 8628X (2 x 1 x F 8628/F 8628X Quantity/type power supply 1 xF 7130A 2 xF 7130A 2 xF 7130A 2 xF 7130A 2 xF 7130A 2 xF 7130A Quantity I/O buses 112112max. quantity I/O modules 13137 + 613137 +

50、6Assembly kit numberB 4234B 4236-1B 4236-2B 4235B 4237-1B 4237-2Table 2: Overview Assembly Kits H41q3.2Concepts of the Safety Switch-Off at H41qIn the system descriptions of the safety-related PES H41q-MS, -HS, -HRS the ways for shut-down if a fault occurs are shown. Depending on the fault location

51、the reactions of the systems are fixed or they can be defined in the user program. Parameters are setin the resource properties I/O parameterby activating of a system variable for emergency shutdown via function block H8-STA-3.An overview of the system variables including the corresponding error cod

52、e you will find in the operating system manual.Reaction to faults of safety related digital I/O modules during operation:Definition:Double fault = fault within an output channel and the switch-off electronic part of this testable output module.Abbreviations used in the table:CU Central Module I/O bu

53、s Input/output busWD Watchdog signal More explanations on the following page.Location of fault I/O parameter in the pro-perties of the resource Reaction of the system Output modules Single error(also voltage failure- display only or - normal operation Module switch-off - normal operation and one fun

54、ction block H8-STA-3 per group Group shutdown- Emergency offWD switch-off of the appertaining CUI/O bus or double fault of output modules- display onlySlot with error code in I/O bus display of the CPU,WD is still switched on - normal operation or - Emergency offWD switch-off of the appertaining CUC

55、entral modules independent of the I/O parameter WD switch-off of the appertaining CU Input modulesindependent of the I/O parameter Operation of 0-signal for all inputs of this module Independent of a fault of the output moduleSystem variable for emer-gency switch-off activated,independent of the I/O

56、 parameterWD switch-off of the appertaining CU Table 3: Concepts of the Safety Switch-Off at H41qExplanations to the table:Parameter “Display only“Switch-off by means of the integrated safety shutdown inside the output amplifier. If not possi-ble then shutdown of the watchdog signal in the I/O rack

57、by means of the coupling module (only in systems H51q. No shutdown of the watchdog signal of the appertaining central unit. This parameter is permissible only up to SIL 1.Parameter “Normal operation“Reaction as with parameter “Display only“, additionally switch-off of the watchdog signal of the appe

58、rtaining central unit if necessary. Parameterization required from SIL 2. Normal and re-commended parameter.Parameter “Emergency off“Switch-off of the watchdog signal of the appertaining central unit and thus shutdown of the out-put amplifiers in case of a fault in the output module.The watchdog signal is not switched off at faults in the input modules.Module sw

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