QualityControlPlan质量控制计划

1、Quality Control Plan质量控制计划1. Quality policy质量方针The policyaimsatsatisfying ourcustomerby way ofinitializinganupdatedqualitymanagementandsticking tothetoprequirementof “ qualityfirst”inan attempt to achieve an elite project finally.坚持“质量第一”的原则，确保质量体系有效运行，向业主提供满足合同与标准要求的产品。2. Quality objective质量目标Provi

2、de our customer with products in full line with relevant contract and standard by way of strictlyconforming to quality control procedure and intensifying avoiding common quality faults to be sureof an effective operation of the quality assurance and quality control system, achieve a zero quality acc

3、ident rate and realize good project construction quality.坚持质量标准，严格质量控制程序，加大质量通病治理，实现质量事故为零，确保工程质量优良，争创优质工程。Try hard to finish the project in an excellent way 努力以如下目标完成项目：（ 1 ） Qualification rate for unit project： 100%单位工程质量合格率：100%（ 2 ） Choiceness rate for unit project：above 95%单位工程质量优良率：95% 以上（ 3 ）

4、 Qualificationrateforinspectionitemswithallowable tolerances：above 95%-WORD格式 - 可编辑 -允许项目测点合格率：（ 4 ） Qualificationrate95% for以上measureoflocationbyself-inspection：above 95%定位测量自检合格率：95%以上（ 5 ） Qualification rate including testingforweldradiographic test joints reworked)(not above95%焊缝拍片一次合格率：95%以上（ 6

5、 ） Quality accident rate: 0质量事故发生率为零（ 7 ） Missionsuccessrateforone-timecommissioning: 100%试车一次成功率100%3. Quality Assurance System and Function质量保证体系建立质量保证体系组织机构Establishqualityassuranceandeffectivequalitycontrol system before construction in order to ensuretherealizationofconstructionqualityobjective

6、.(Asforsystemorganization,seetheChartattachedherewith).为确保工程施工质量达到既定目标及在施工过程中工程质量得到有效控制， 在工程开工前建立本工程的质量保证体系， 质保体系组织机构如下图。Project managerQA/QC managerConstruction managerQCQCQCinstallation-WORD格式insulation-可编辑 -materialsinstallationengineerengineerQC engineer for equiQC engineerforfor painengineerfor

7、公司质量管理部项目经理施工经理QA/QC经理技术负责人-WORD格式 - 可编辑 -设管防焊无设-WORD格式 - 可编辑 -4. Work-Post Responsibility质量体系人员职责项目经理职责Organizeandestablishthequalitysystemandputitintoeffectiveoperation.SuperviseandinspecttheresponsibilityandauthoritylimitofrelevantdepartmentandresponsiblepersonoftheProjectDepartment to maintain t

8、hat the project quality meetsrelevantstipulationandrequirement.Befullyresponsible for construction quality of the project and have responsibility to FW.负责组织建立健全项目质量保证体系， 并采取措施， 确保质量体系持续、有效、实际地运行，在工程质量和质量管理上代表公司经理直接向 FW 负责。Beresponsibleforoptimizingresources,whichareadequatefortheneedofconstructionfi

9、eld,strengtheninginspectionsuchaspreparingmore-WORD格式 - 可编辑 -inspectors,inspectiontoolsandequipment,increasinginspectionfrequency,intensifyingqualitycontrol in project construction.负责组织项目资源优化配置工作， 确保满足施工现场需要， 加大检查、试验人员、设备、器具的投放，增强质量控制手段。Organize construction strictly as per the requirementofConstruc

10、tionOrganizationPlanning,be familiarwithconstructionqualitystateina timelyandaccurateway,intensifymanagementinself-supervision,self-controlandself-inspection,organizeinternaljointqualityinspectionduringanynecessaryconstructionstage,andsupportjointqualityinspectionorganizedbyFWand/orotherquality insp

11、ection departments.按施工组织设计组织施工。及时、准确掌握工程质量动态，加强施工过程自管、自控、自查管理力度，并在施工各阶段适时组织联合质量检查； 积极配合FW 和技术质量监督部门组织的质量大检查，对存在问题彻底整改。Organize the work named as “3 inspections and 4 confirmations ” , ensure project interim acceptance,qualityserviceduringcommissioning,andafterservice.组织“三查四定”工作，保证实现高标准中交，在试车及保运阶段提供优

12、质服务。Organizemaintenanceandreturninvestigationtoprojectquality,undertakethatthenew-builtunitsruninaquiet,stable,persistent,full-loadedandexcellent way.组织工程质量回访及保修工作，为装置 “安、 稳、长、满、优”运行提供一流的服务。-WORD格式 - 可编辑 -4.2. Responsibility of construction manager施工经理职责Beresponsibleforprojectconstructionandqualityc

13、ontrol under the leadership of project manager.在项目经理领导下，负责项目生产和质量工作。Beliableforcheckingandauditingconstructionschedules,coordinatingconstructionandimplementing project construction quality schedules.负责审核、检查落实项目施工生产计划，组织协调项目施工生产，贯彻执行项目质量计划。Attending routine meetings about quality.参加项目质量例会。Be responsi

14、blefororganizingqualityinspectionandtracing quality rectification.组织检查项目施工质量情况及质量整改落实情况。Organizeprojectconstructioncoordinationmeetingsand timely deal with construction quality problems.组织项目生产调度会，及时组织处理工程质量存在问题。4.3. Responsibility of QA/QC Manager总工程师职责Be mainlyinchargeofimplementationof ourCompanyq

15、ualitypolicy,objective,andqualitysystemdocumentandbespecifically responsibleforarrangement of establishment and compilation of theProjectDepartmentqualitysystemandqualitysystemdocumentwiththembeing putintoeffectiveoperation.Be inchargeofthe constructionqualitywithin the authorized work scope.代表项目经理行

16、使质量管理和工程检验、试验等管理职权，负责组织编制质量体系运行计划和项目质量控制规划。-WORD格式 - 可编辑 -Superviseandinspectthequalityactivity,qualitycontrolworkandrelevantcoordinationworkmadeby the inferior departments.主管项目质量体系的日常运行管理，组织落实各职能部门质量职责，协调各项质量管理工作。Periodicallysummonthe qualityworkmeetinginwhichtheactualstatusonthequalityworkisanalyz

17、edand theexperienceis concludedandtheimprovementmeasuresare soughtoutincontrastwith the weak link on the quality work.领导项目质检组做好工程质量检验、试验控制工作，严格按报检程序实施工程质量确认，按专业对质量通病治理情况及考核结果进行确认。Beinchargeofhandlinganyqualityaccidentandputting an end to any practice neglecting the projectquality. When necessary, an

18、 instruction on redoing ajoborhaltingajobfora goodcheck-upshallbegiven with the quality appraisal and penalty methods to be implemented.负责组织召开工程项目质量例会，组织专业人员分析，处理质量信息，并针对存在问题的原因组织制定纠正预防措施，对措施实施的效果进行评价。Organizerelevantpersonneltocooperatewithrelevant personnel from the owner and/or FW and audit the q

19、uality management and quality system of the project.负责组织单位工程质量评定， 做到质量评定与工程进度同步，在工程中交前及时组织质检组做好质量初评工作，根据质量奖惩规定组织实施工程质量奖惩。4.4. Responsibility of Quality Control Department-WORD格式 - 可编辑 -质量控制经理Organizeprofessionalpersonneltocontrol,inspectandacceptconstructionquality,takemeasurestorealize the project

20、construction quality objective.组织项目专业人员对分管项目实施全过程质量控制和验收，实现项目工程质量目标。Be responsible for working out quality schedules fortheprojectconstructionandthenputitintopractice.负责编制项目工程的质量规划，并组织实施。Be liable for taking measures to prevent unqualified products from being used, for marking identification,and for

21、 the inspection and management relating to records about project data and information.在施工过程中，负责采取措施，防止出现不合格品，负责对项目工程标识和可追溯性的检查、管理工作。Participateininvestigating,analyzinganddealingwith quality accidents.召集专业人员进行性质量检查，对发现的质量缺陷、隐患监督整改。参与质量事故的调查、分析和处理。Beresponsibleforcheckingconstructionqualityrecordsand

22、organizing relevantworkregardingunitprojects like “ 3 inspections and 4 confirmations ” , interim handover, after service, return investigation,qualityevaluation,auditingdocumentusedforprojecthandoverandsummarizingqualitycontrolexperience.组织检查单项工程在实施中的质量记录，负责组织分管项目的“三查四定” 、中间交接、保运、回访、质量评定、交工资料审查和工程质

23、量的总结工作。-WORD格式 - 可编辑 -Assistprojectmanagertocontrolprocurementdocumentregardingmaterialssuppliedbysubcontractor,receivingcheckathandingoverofmaterials, and to control unqualified materials.协助项目经理进行乙供物资采购资料的控制、进场物资的验证以及不合格物资的控制。Be responsible for transportation, stocking, packing, protection, identif

24、ication and records of materials.组织对物资的搬运、贮存、包装、防护及标识、可追溯性的控制。Be liable for quality management and supervision atconstruction field.负责所管工程项目施工现场质量管理与监督工作。Be responsible for organizing and completing qualityevaluation for unit projects.负责组织工程项目专业性质量、检查。负责组织完成有关部门进行项目单项工程质量评定。4.5.Responsibilityof prof

25、essionalengineer专业工程师职责Beresponsiblefortechnicalpreparationundertheleadership of construction manager.在施工经理领导下负责各自专业施工过程中的前期技术准备工作。Be responsible for progress management and quality control of specialized construction.掌握本专业工程质量规程、规范以及验证标准，做好对工程项目施工质量监督检查。Familiarizewithspecializeddesigndocumentandco

26、nstructiondrawings,participateindesignclarification and joint checkup of drawings, and raise-WORD格式 - 可编辑 -questions in writing (if any).参加工程施工阶段“共检点”分级划分和共检内容的检查实施。ParticipateincompilationofConstructionOrganization Planning and Construction Schedule.具体负责本专业施工阶段的进度、质量控制管理。参加施工组织设计与施工方案的编制工作。Particip

27、ate in unpacking of equipment and materialsat work site.参加设备、材料现场的开箱检验。Report to construction manager if finding out seriousconstruction quality problems.在施工中如发现重大质量问题，要立即向施工经理报告。Inspectconstructionqualityanddailyconstructionprogress, help solve problems regarding technology and quality during const

28、ruction.负责按日检查施工班组的工程进度完成和质量情况，协助解决在施工中发生的有关技术、质量问题。Be responsible for inspecting item and part projects,and for offering inspection notification toFW and/orlocalinspectiondepartmentregardingconcealedwork and joint-inspection points.负责对分部分项工程进行检查，与质检员一道对隐蔽工程和“共检”点进行报验。组织施工班组按设计图纸文件要求和规范、标准进行施工，发现问题应

29、及时处理。Be responsible for inspection and repair of executedwork before completion of the project.在中间交接过程中，负责本专业的“三查四定”工作。4.6. Responsibility of quality inspector质检员职责-WORD格式 - 可编辑 -Familiarizewithregulations,codesandstandards,doagoodjobinsupervisionandinspectionofconstruction quality.掌握本专业工程质量规程、规范以及验

30、证标准，做好对工程项目施工质量监督检查。Participate in classifying, carrying out and inspecting joint-inspection points.参加工程施工阶段“共检点”分级划分和共检内容的检查实施。Participateinqualityinspectionforspecializedconstructionandurgeconstructionteamsto rectifydefects if finding out any problems.参加对工程项目专业性质量检查，对发现的质量问题、缺陷或事故隐患进行收集、汇总，提出整改意见，

31、督促施工队、班组制定整改措施，限期整改。Participateininvesting,analyzingandhandlingquality accidents during construction.参加工程施工阶段质量事故的调查、分析和处理。Participateinqualityevaluationforpartprojects,unit project and individual project.参加单位工程、单项工程和项目工程的质量评定。4.7.Managementsystemfor“ qualitysystemoperation”质量体系运行管理制度QA/QCmanager,as

32、 a representativeofprojectmanager, shall organize work as per the requirement“ qualitysystemoperationschedule ”suchasmonthlyinteriorcheckupforqualitysystemoperation,regularqualitymeetingeverymonth,specializedqualityinspectionperweek,andjoint-WORD格式 - 可编辑 -quality inspection executed by stages accord

33、ing to specific conditions.项目总工程师代表项目经理按质量体系运行计划组织质量体系运行管理工作，质量经理协助总工程师做好各项具体管理工作，每季度组织一次项目质量体系内部审核；每月组织召开项目质量例会；每周组织专业质量检查（周检） ；根据工程进展情况适时组织阶段性质量大检查。Regular quality meetings质量例会Projectmanagersummonsameetingeverymonthwhose specific works shall beorganizedby QA/QCmanager.Thepurposeofmeetingsistosolve

34、problemsinqualitymanagement,constructionqualityandworkprocess,tocoordinatefunctionaldepartments,tobringmanagementresponsibilityintopractice,toanalyzequalityproblemsandworkoutcorrespondingprecautionmeasuresandthenput into effect.项目部每月召开一次质量例会，会议由项目总工程师主持，质量经理负责组织落实各项具体工作。会议主要是解决质量管理、工程质量、工作程序上出现的问题，协

35、调各职能部门之间的工作关系， 落实管理责任， 并针对质量问题进行分析，制定纠正及预防措施，并严格贯彻实施。Weekly quality inspection周检Project Department organizes specialized quality inspection every week which includes execution of Quality Schedule, construction quality, constructionrecords, detection for measurement instrument, quality evaluation and

36、 treatment of common quality-WORD格式 - 可编辑 -faults.Inspectionresultsshallberecordedintheformat of “inspection record for project constructionquality ” . As for existing problems, rectification shallbe brought into effect in time as per the requirementof “ requisition for quality rectification”.施工项目部每

37、周组织专业质量检查（周检），检查内容包括：质量计划执行情况、工程质量、施工记录、检测（计量）器具、质量评定、质量通病治理情况等，检查结果以工程质量检查记录形式做好记录，对存在的问题下发质量整改通知单随期整改，并在项目生产调度会上或质量例会上进评，落实整改责任，实施考核与质量奖惩。Specialized quality joint inspection专业性质量大检查Qualityjoint inspectionfordifferentspecialtieslikeprefabricationof steelstructure,prefabricationofpiping,rigging equ

38、ipment,installationof pipingandequipment,packagepressure test,pre-trialrunofrotaryequipment,andcommissioning,shallbeorganizedby QA/QCmanagerwith thehelpoffunctionaldepartmentssuchasquality,safety,technologyandcomprehensivedepartments.“ SpecialtyGroup ” and“ ManagementGroup ”shalldothejointinspection

39、,indetail,“ Management Group ” is responsible for inspection of management procedures, responsibility execution,filesanddocuments,and“ SpecialtyGroup ”forinspectionofspecializeconstructionquality,constructionrecordsandconfirmationofjoint-inspection points.在工程施工各阶段，一般分为钢结构预制、管道预制，设备吊装，设备、管道安装，系统试压、单机

40、试运、联动试车等，-WORD格式 - 可编辑 -由项目总工程师组织质量、安全、技术、计调等职能组进行专业质量大检查，检查分管理组和专业组，管理组负责检查管理程序、职责落实、文件资料，专业组负责检查专业工程质量（施工难点、 关键环节、 隐蔽工程质量） 、施工记录 （交、竣工文件、检试验状态记录、无损检测报告）自检及质量通病治理、共检点确认情况等。4.8. Management of quality assurance system operation质量体系运行管理内容Quality control during preparation for construction施工准备阶段的质量控制Es

41、tablishand perfectqualityassurancesystem forprojectconstructionanditsassurancemeasures,bring intoeffect qualitycontrolorganization,andwork out quality system operation schedule, qualitycontrolschedule (includingtreatmentschedule forcommon quality faults) and quality schedule.建立、健全项目质量保证体系，完善质量保证措施，落

42、实质量控制组织， 制定质量体系运行计划、质量控制规划 （包括质量通病防治计划）和质量工作计划。CompileConstructionOrganizationPlanningandConstruction Schemes.编制施工组织设计、施工技术方案。Organizeprofessionaltechnicianstofamiliarizedesigndocumentanddrawings,preciselyunderstanddesign intentandparticipateinjointcheckup of drawings and design presentation.组织专业技术人

43、员熟悉设计图纸，准确领会设计意图并参加图纸会审、设计交底。Confirmproject constructionqualitycontrolpoints(A, B, C) which shall be confirmed by FW.-WORD格式 - 可编辑 -确定专业工程质量控制点（A、B 、C），报 FW 确认。Prepareforconstructionequipmentandapparatuswhich have been confirmed to be qualified.施工机具、 工艺设备、 检测设备准备， 确保检试验设备检定合格并有合格标识。Confirmconditions

44、forweldingmaterialwarehouseand valve pressure test.对焊材库、阀门试压等使用条件进行确认。Checkqualificationcertificatesofpersonnelandreport to FW to confirmation.各类人员、施工资质审查，并报FW 确认。Strengthenworkersandstafftrainingandqualityeducation.职工培训及质量教育。Confirm conditions for starting construction work.开工条件确认。Quality managemen

45、t during construction施工阶段质量管理Strengthenthemanagementanddistributionofequipment,materialsandaccessories,preventlowqualitymaterialsandequipmentfromenteringconstructionfieldandprotectallon-sitematerialsfrom being damaged or lost.严格设备、 材料、配件验收管理和发放， 控制进入现场设备、物资质量，做好现场物资的防护。Organize construction technolo

46、gy presentation, andascertain construction procedures, methods, quality criteria, and requirement for self-inspectionand inspection to be done by others.组织施工技术交底，明确施工程序、 方法、质量标准和自检、-WORD格式 - 可编辑 -报检要求。Perform quality inspection for construction workingproceduresaspertheQualityControlProceduresorcoor

47、dinatewithexternaldepartmentsforinspection.按质量控制程序实施工序质量检查确认、报检、共检。Summon regular quality meetings every month andperforminteriorcheckupforqualitysystemasthe“ qualitysystemoperationschedule” inordertogain enough informationinqualitymanagementand construction quality and bring quality scheduleinto effect.每月定期召开质量例会按质量体系运行计划组织项目质量体系内部审核， 掌握质量管理工作和工程质量动态， 落实质量计划，制定、落实纠正预防措施。Strengthencontroltocommonqualityfaultsandunqualifiedproductsandp