3TFG-0005(FFG2800)操作说明书机械部分(英文版)

1、 FFG 2000/2400/2800OPERATION MANUALGeneral Operation1 OverviewThis section describes safety precautions during machine operation, installation and running testing.2 Safety Requirements2-1 Safety RulesObey safe production rules of the machine manufacturer as well as the plantKeep the work areas clean

2、 and tidyCheck the machine before starting up, to make sure all protective devices are available and safety switches are in normal condition. Wear right uniform, and prepare all necessary articles (for example, gloves are needed while installing, checking and changing blade).Tie up hair and uniform

3、or they may be caught by the running machine. Check if the machine is damaged or any component is worn and torn. The machine should be repaired or maintained by professional personal.Never touch the running parts with your hand or tools.The power supply should be cut while repairing, and take keys a

4、t anytime.Read the relevant materials provided by the manufacturer, and prepare the relevant medications for leak accidents.Keep other persons away from the work areas when start up or switch off the machine2-2 Safe Operation RequirementsTo assure safety and correctness while operating, the followin

5、g basic requirements should be kept. Read this manual, and make sure you understand all contents:The operation manual introduces safe and correct operations, and uses bold characters where necessary for warning. Do read and understand the contents and never attempt to try any operations which are no

6、t introduced in this manual.Our company won t assume any liability for any injury or loss arising from operation not in line with this manual.6 FFG 2000/2400/2800OPERATION MANUALOnly those persons who receive special trainings and are qualified can operate the machineOnly trained and qualified perso

7、ns can operate the machine. They must be approved by safety supervisors of your company, and strictly observe relevant rules and regulations. Particularly, the operators must go through official electric safety review proceedings before maintaining and operating relevant electric equipment.Inexperie

8、nced personnel are not allowed to operate.Carefully keep this operation manualSome person should be appointed to keep this manual, which should be placed closely to the machine for convenient use. If lost or ruined, please provide us with the machine model and contract number and we will provide you

9、 another manual at a reasonable price.Very clear about the emergency stop buttonAll persons must know where the emergency stop button is and how to use it in case of hazard. When hazard does happen, anybody can press the emergency stop button.If you have any question, please do not hesitate to conta

10、ct us.7 FFG 2000/2400/2800OPERATION MANUAL2-3 Safety SignsThis manual gives the following safety signs to warn, notice or alarm. Special attention should be paid to those places which have the following signs. Keep all the signed mark in mind all time .DangerDangerous area. Death may happen if ignor

11、ed.WarningIt indicates potential hazards areas. Serious injury may happen if ignored.AttentionIt indicates areas of the machine with potential hazards.Injury as well as property loss may happen if ignored.8 FFG 2000/2400/2800OPERATION MANUAL2-4 Preconditions for Work Safety2-4-1 Requirements on mach

12、ine installation siteFree from direct sunshine or other heat sources, or the machine may be partially heated up. Keep the machine away from any other machine that may splash water or oil.The machine should not be placed in foul environment with too much dust, fog, salt, acid or alkali.There must be

13、sufficient space for maintenance. For instance, space for door opening and closing, anilox roller replacing and other devices.There should be sufficient space for paperboard feeding and out after printing.The foundation must be sufficiently strong and with high accuracy of installation, and wontincl

14、ine orsink.Suitable working environment: air temperature 040C; humidity 060%°2-4-2 Requirements on installation and transportationUse suitable hoister or crane to load and unload the machineUse suitable steel cables and hoisting tools to hoist and install the machineOnly qualified persons are a

15、llowed to operate the hoister or cranes2-4-3 Power supply and earthing requirementsObserve the electric rules and regulations of your company Onlyqualified electric staffs are allowed to make connections Stable voltage and current are required (It depends on the configuration. Please refer to the El

16、ectrical Manual). For different configuration, the current will be different. Details please see the name plate on the electric cabinet.Voltage applicable:voltage 380V5%;± frequency: 50Hz5; 3±phase and 5 wires Keep it away from the source of interference, like welding machine Never share e

17、arthlead with any source of interference, like welding machine Earthing resistance should be less than 100shoul,and beearth lead14mm.2-4-4 Requirements on cooling lubricantMixed lubricant not allowed to use9 FFG 2000/2400/2800OPERATION MANUALAdd sufficient lubricant before starting up the machine af

18、ter a long term of stop (such as a longholiday)2-4-5 Ambient Requirements Clean aisles, machine inside and platform. Or the sundries may affect operation and maintenance of the machine.No water or oil on the floor.Sufficient lighting in the working areas Foreign matters should be prevented from fall

19、ing onto the moving parts, or they may damage the machine while moving.Water supply and drainage facilities beside the machine for ink washing2-4-6 Requirements on operator clothesDo not wear gloves, necklaces, watches or loose clothes, or the machine may catch and injure youOperators with long hair

20、 should tie up hair and put it into the safety helmet, or may be rolled.Buckle clothes fasteners, or maybe be caughtNever operate the machine after drinking2-4-7 Safety management systemAppoint authorized persons to keep operation manualPlace operation manual in a place easy to findAppoint a adminis

21、trator to guide the production10 FFG 2000/2400/2800OPERATION MANUAL2-5 Machine Dangerous PointTo assure safe operation, this machine is equipped with some protective devices. However, hazard may still happen if the machine runs in an abnormal state or the operators run the machine against rules. The

22、refore, attention should be paid to the followings:2-5-1 Electric appliance installation areas:General power supply, control panel, control panels on each units, motors, andDangertransformers are all dangerous for high voltage power inside. Only professional electric engineers are allowed to touch t

23、heir interior parts in maintenance, or persons may be serious injured.DangerDonttouch buttons or switches with wet or dirty hands, or it may result in injury.2-5-2 Movable parts and high-speed feeding partsThe machine has a variety of motors and movable parts driven by the motors, asWarningwell as h

24、igh-speed feeding parts. Keep away from these parts when the machine runs, and make sure the machine stops moving if it is necessary to enter these areas for maintenance or other purposes. Or, injury may happen.2-5-3 Safety protective devicesDont move any safety protective devices, such as self-lock

25、ingdevice, limitedWarningswitch, etc. Or, injury may happen.AttentionBefore operating , maintainers should check all safety devices and make sure theyare in good condition.11 FFG 2000/2400/2800OPERATION MANUAL2-6 General Rules for Work Safety Main motor, mainconsole, control panels, motors, and tran

26、sformers allhaveDangerhigh voltage power inside, unexperienced personel shouold not open and touch thewire. Do not move orchange any panel, button or protective gate withoutpriorapproval.Donttouch any button with wet or dirty hands.Repeatedly check the buttons and conduct correct operationsWarningLe

27、t each staff know where the emergency stop button is, and know its functions as wellKeep the floor and platform free from water and oilKeep the aisle and platform clean and free from unnecessary articles Donttouch water or ink with naked hands, or let your eyes or mouth stained with water or inkDo n

28、ot operate the machine with gloves (except taking tools or paperboards, or cleaning the machine)Use the same brand lubricating oilAttentionChange the spare parts with the same brandWhen power is off, turn off the master switch of power supply and the machinePaperboard piling: place the paperboards b

29、y sort at the place where it is not easy to collapsePile the paperboards uprightly, or they may collapse Do not remove the warning board, no stain and rust12 FFG 2000/2400/2800OPERATION MANUAL2-7 Installation Start-up Safety DirectionDangerWarning Check the power cables before turning on the power s

30、upply for protection against leakage or unstable voltage, and report to the supervisor immediately if cables are damaged or not connected properlySwitch on the power supply according to the following steps: turn on the power switch of the whole plant turn on the master power switch of the machine Tu

31、rn off the power supply according to the following steps: turn off the powerswitch of the machineturnoff the power switch of the whole plant Close the electric control cabinet door to prevent water, card board pieces or dust from entering Power line and control line should not intercross each otherM

32、ake sure the protective devices are in good condition and not damagedInspect the followings when gas, power, and water supply facilities are installed:Attention Gas pressure is normal Motors and gears run without any abnormal noiseMake regular inspections according to this manual13 FFG 2000/2400/280

33、0OPERATION MANUAL2-8 Machine Safety Operation Directions Do not remove the safety devices, and do not expose the high voltageDangerconnectionsDo not remove the limit switch or self-locking device for temporary convenienceKeep away from themovable and high-speed feeding areas when the machineWarningr

34、unsDo not touch the running parts directly or indirectlyDo not press the buttons on the control panel with gloves When clean the scrap from the machine, wear gloves and use brushes. Naked hands are not allowedMake sure that there is nobody or nothing prevent the machine from runningDo not continue t

35、o operate the machine before the cause is found out when the machine stops moving abruptly during automatic runningDo not open any door or cap when the machine runs Do not leave any tool or measuring instrument on the control table or cases during operationDo not touch any button or switch when the

36、machine runs automatically Attention should be paid to prevent operators from being engulfed into the machine:a) Tie up hair and wear safety helmetb) Tie up trousers edges, and never approach the machine when wear skirt When any problem is found, stop the machine and report to the supervisorWarningi

37、mmediatelyStop all machine actions and turn off the master power switch while cleaning the machine (except while eliminating ink)14 FFG 2000/2400/2800OPERATION MANUAL2-9 Safety MaintenanceTo prevent other workers from turning on any switch or contact any button onDangerthe control panels by mistake,

38、 please hang a warning board in a conspicuous place close to the operating point, saying: Machine in Maintenance! Not Touch!Turn off the master power switch before maintaining and repairingNever move the limited switch without prior approval of our companyOnly qualified electric engineers are allowe

39、d to maintain the electric components Wear protective shoes and safety helmets when maintain the machine from a high placeClose the machine cover after maintainingClean the working area, remove the blocks from the aisles or floors, eliminate water and oil on the ground and keep a safe working enviro

40、nment after maintenance Conduct maintenance according to this operating manual, and contact our company if you have any questionCheck maintenance work together with the supervisorAttentionRecord the contents and results of the maintenance work, and give the records to the supervisorKeep the records

41、for a reasonable period of time2-10 Safety Inspection ItemsCheck if all electric control switches, valves or buttons are in normal conditionCheck the tension of the transmission beltsCheck if the feeding rolls, printing rolls and anilox rolls are in normal conditionCheck if the ink circuit system is

42、 blocked or damaged or contains any impurityCheck if the air compressor and cylinder are in good conditionCheck if the machine contains any excessive thing15 FFG 2000/2400/2800OPERATION MANUAL2-11 Safety Warning SignThere are safety warning signs in those places where danger may happen. So we must k

43、eep those warnings always in mind during the machine running, maintaining, repairing and stopping.2-12 Other Things to Be Noticed Machine noise: Noise will be produced while machine running for some fans are adopted in vacuumtransfer and dust removal system. To protect the operators health, they are

44、 suggested to wear earplug or take other measures. Machine radiation: Our machine will not produce radiation. The signal is prevented from interferingother machines. But our suggestion is that the machine should be kept away from those machines with radiation interference. Machine dust: Machine itse

45、lf will not produce dust. But for the paperboard storage and otherreasons, there will be dust on the paperboard surface. Some dust will float in the air even dust removal facility is adopted. So the workers are required to wear respirator and nose cup or take other measures.16 FFG 2000/2400/2800OPER

46、ATION MANUAL3 Machine Brief IntroductionThis equipment is only for multi-color printing, slotting and die-cutting of corrugated paperboards, with high precision, easy and convenient control. Following are the introductions:3-1 Machine FunctionThis machine is made for corrugated paperboard gluing, co

47、unting and stacking. With high precision, it s easy be controlled and operated.3-2 Machine AdvantagesThis machine is one of the flex folder & gluer models developed on the basis of the advanced technologies of similar international products and the research achievements and technologies of our c

48、ompany, and it owns the following advantages:Nice appearance, compact structure, reasonable layout, high transmission precision, stable running, and low noiseReasonable material selection for the components, advanced processing technologies,excellent quality, high assembling precision, and long serv

49、ice life;Combined structure, visual control panel, PLC, touch screen with multifunctional control, 999 orders can be saved.Automatic zero returning and resetEasy to repair and maintain3-3 Different Machine Part FunctionFolder unit: Glue the paperboard into a cartonCounter & Ejector unit: Countin

50、g, stacking and transporting the catrons.17 FFG 2000/2400/2800OPERATION MANUAL4 Machine Performance ParametersModel(Foldersection)Max.machinespeed（ sheets/minute）Max feeding size (mm)Mcessingsize(mm) (glue tab with 45 included)Maxprintingsize（ mm）Max. slotting size (mm)Min. feeding size (mm)Printingplatethickness (with scaleboard)Max. operating sizeMin slotting spaceEar side width (mm)700X1800900X2000900X24001200X2800350300280250650× 1800900× 2000900× 24001200 ×2800650× 1800900× 2000900× 24001200 ×2800610× 1760900× 1