机械外文翻译数控机床开环控制系统数控设计

1、英文文献翻译：原文：The open system merit of Computer Numerical ControlThe open system merit is the system simple, the cost low, but the shortcoming is the precision is low. The reverse gap, the guide screw pitch error, stop inferiorly can affect the pointing accuracy by mistake. Following several kind of imp

2、rovements measure may cause the pointing accuracy distinct improvement.1. reverse gap error compensatesThe numerical control engine bed processing cutting tool and the work piece relative motion is depends upon the drive impetus gear,the guide screw rotation, thus the impetus work floor and so on mo

3、ves the part to produce moves realizes. As traditional part gear, guide screw although the manufacture precision is very high, but always unavoidably has the gap. As a result of this kind of gap existence, when movement direction change, starts the section time to be able to cause inevitably actuate

4、s the part wasting time, appears the instruction pulse to push the motionless functional element the aspect. This has affected the engine bed processing precision, namely the instruction pulse and actual enters for the step does not tally,has the processing error therefore, the split-ring numerical

5、control system all establishes generally has the reverse gap error compensatory function, with by makes up which wastes time the step reverse gap difference compensates is first actual reverse enters for the error, converts the pulse equivalent number it, compensates the subroutine as the gap the ou

6、tput, when the computer judgment appears when instruction for counter motion, transfers the gap to compensate the subroutine immediately, compensates the pulse after the output to eliminate the reverse gap to carry on again normally inserts makes up the movement.2. often the value systematic charact

7、eristic position error compensatesA kind of storehouse by transfers for the designer. Like this in the components design stage, the designer only must input the characteristic the parameter, the system direct production characteristic example model: We must save the related characteristic class in t

8、he database the structure information, the database table collection are use in saving this part of related information. According to the characteristic type definition need, we defined the characteristic class code table, the characteristic class edition information have outstanding shown the chara

9、cteristic type; Defined the characteristic class structure outstanding to reach the characteristic class the structure; And relates through the components characteristic disposition table and the components characteristic level information. The characteristic level data sheet collection is this comp

10、onents model database design core, has recorded characteristic example information and so on model design, craft. The characteristic structure table has recorded the characteristic geometry structure; The characteristic size table, the characteristic shape position table of limits, the characteristi

11、c surface roughness table has recorded the characteristic project semantics quotation; The size table, the shape position table of limits, the surface roughness table saved all components characteristic data message. In the characteristic level, using characteristic ID, geometry principal linkage an

12、d so on essential factor ID, size ID, common difference ID, roughness ID carries on the data retrieval. We apply this components information model database under the factory environment some module CAD in the AM integrative system, has realized CAD and the CAPP characteristic information sharing wel

13、l. Main use ready-made CAD/the CAM software (Unigra phics 1I) carries on the product design and the NC programming in this system, and through carries on two times of developments gains components to this software the size information; At the same time uses the dialogue window which develops volunta

14、rily, lets design the personnel to input other characteristic information alternately, realizes this software and the system sharing database connection. When assistance technological design, the technological design personnel through the procedure inquiry function, inquires the components informati

15、on from the sharing database which needs, carries on the interactive technological design. Thus has facilitated the CAPP components information acquisition, enhanced the technological design efficiency. When carries on the NC programming using UG, may from the sharing database gain the craft and the

16、 manufacture information which needs, carries on various working procedures the knife axle design and the processing simulation establishes an absolute zero spot on the numerical control engine bed, the actual various coordinate axes syzygy completely position error, makes the curve in order to dete

17、rmined compensates the spot. Attempts l to show is an actual position error curve, (error) carries on this curve y-coordinate take the pulse equivalent as the unit the division, makes the horizontal line, each horizontal line and the curve point of intersection namely compensates the spot for the go

18、al. Chart 1 the center 1 to 6 oclock place position errors for, needs to do reduces the pulse to compensate; But needs to carry on 6 to 9 adds the pulse to compensate in the chart the shadow partially for to compensate the area. Compensates the range of points these to become the errorThe calibratio

19、n corrections stores the computer, when work table by zero displacement in position, installs sends out the absolute zero point localization signal in the absolute zero point micros witch, later computer as necessary will send out the goal to compensate to compensate the signal, will carry on the po

20、sition error to the engine bed to compensate. The cosine generator assigns slide guage initiation signal a electricity and by step of transmission.3. feedbacks compensates the open-loop controlChart 2 has produced this kind of system schematic diagram. This system surveys two parts by the open-loop

21、control and the induction synchromesh direct position to be composed. Here position examination does not serve as the position the feedback, but is compensates the feedback as the position error. Its cardinal principle is: Installs the instruction pulse by the engine bed numerical control which CNC

22、sends out, on the one hand the supplies open system, the control step-by-steps the electrical machinery according to the instruction revolution, and the direct drive platen moves, constitutes the open-loop control; On the other hand this instruction pulse supplies the induction synchromesh the measu

23、rement system (namely digitally, cosine generator), as position demand signal a by. The work in the warning way induction synchromesh this time not only is the position sensor, also is the comparator, it by, The cosine generator assigns slide guage initiation signal a electricity and by step of tran

24、smission.4. conclusionsUnder the CIMS environment the technology which develops unceasingly based on characteristic components information modeling, how enhances the components order of complexity which the characteristic design can complete; How causes question and so on request which the character

25、istic design adoption trick recognition, the characteristic semantics transforms also to wait for the people to solve. This article introduced the characteristic technology in the components information modeling application, describes this components data model database realization with emphasis; Es

26、tablishes the components information database system may satisfy the CIMS system well to the letter.Reference:1.Zhang Huashu under. parallel environment based on characteristic components definition model J. mechanical science with technology, 1,999, 18 (1): 14l 144.2.forest morning star, Du full te

27、xt, Xu Jianxin. characteristic and (,M)/CAPP/CAM integrative system J. the computer-aided design and makes, 1998, 28 (5): 5155.3.Zeng Hui E, Zhou Qingzhong. studied J based on the characteristic mechanical product modelling . the machinery to suppose Counts with the manufacture the regulation, 1,999

28、, 28 (2): 12 l4.译文：数控机床开环控制伺服系统开环系统的优点是系统简单、成本低，但缺点是精度不高。反向间隙、丝杠螺距误差、起停误差等都会影响定位精度。下面几种改进措施可以使定位精度明显改善。1 反向间隙误差补偿数控机床加工刀具与工件的相对运动是依靠驱动装置带动齿轮、丝杠转动，从而推动工作台面等移动部件产生位移来实现的。作为传统元件的齿轮、丝杠尽管制造精度很高，但总免不了存在间隙。由于这种间隙存在，当运动的方向改变时，开始段时间必然会引起驱动元件的空走，出现指令脉冲推不动执行元件的局面。这就影响了机床的加工精度，即指令脉冲与实际进给步数不相符合，产生加工误差 因此，开环数控系统一

29、般都设置有反向间隙误差补偿功能，用以补足空走的步数反向间隙差补偿就是首先实测反向进给的误差，把它折算成脉冲当量数，作为间隙补偿子程序的输出量，当计算机判断出现的指令为反向运动时，随即调用间隙补偿子程序，通过输出补偿脉冲消除反向间隙后再进行正常的插补运行。2 常值系统性定位误差补偿类库以供设计者调用。这样在零件的设计阶段，设计者只需输入特征的参数，系统直接生成特征的实例模型：在数据库中我们必须存储相关的特征类的结构信息，数据库表集就是用于存储这一部分的相关信息。根据特征类型定义的需要，我们定义了特征类编码表、特征类版本信息表表示特征类型；定义了特征类构造表表达特征类的结构；并通过零件特征配置表与

30、零件的特征层信息联系起来。特征层数据表集是本零件模型数据库设计的核心，记录了特征实例模型的设计、工艺等信息。特征构造表记录了特征的几何结构；特征尺寸表、特征形位公差表、特征表面粗糙度表记录了特征的工程语义引用；尺寸表、形位公差表、表面粗糙度表存储了所有零件特征的数据信息。在特征层，利用特征ID、几何要素ID、尺寸ID、公差ID、粗糙度ID等主键进行数据检索。我们将该零件信息模型的数据库应用于工厂环境下某型组件的CAD AM 集成系统中，较好地实现了CAD与CAPP的特征信息共享。在该系统中主要使用现成的CADCAM 软件(Unigraphics 1I)进行产品设计和NC编程，并通过对该软件进行二次开发