对接40mm双相钢板SMAW焊接工艺评定报告

1、焊接工艺评定报告PROCEDURE QUALIFICATION RECORD编号 NO:NEP/PQR1501编制 ISSUED BY: 审核 REVIEWED BY:批准 APPROVED B 湖南耐普泵业有限公司Hunan NEP Pump Co., Ltd焊接工艺评定报告NEP/PQR1501焊接工艺评定编号 WELIDING PROCEDURE QUALIFICATION NO.焊接方法WELDING PROCESSMAW焊接材料WELDING MATERIAASME SFA5.4(GB/T983)E2209-16 3.2 mm 4.0 mm钢号 STEELGRADE GB/T4237

2、A2552658类/组别号TYPE& GROUNO.Fe-10H1规格SIZEt=40mm牌号NAMES31803022Cr22NiMo3N母材BASEMETAL母材适用厚度范围THICKNESS RANGE OF BASE META焊缝填充金属厚度范围THICKNESS RANGE OF WELD METAL5 200 mm0 80 mm焊后热处理类别（PWH）无（Avy评定标准QUALI.STAND.ASME volume IX (NB/T47014-2011)目录 CONTENTS页 PAGE1.焊接工艺评定任务书 TASK DESCRIPTION FOR WPE2.焊接工艺指导

3、书 WEPDING PROCEDURE SPECIFICWON3.焊接工艺评定施焊记录 WELDING RECORD OF WPQ4.夕卜观和无损检测记录表 VISUAL CHECK & NDE RECORD5.焊接工艺评定报告 PROCEDURE QUALIFICATION RECORD(PQR)(3)6.焊接材料质量证明书 QUALITY CERTIFICATION FOR WELDING CONSUMABLE7.母材材质质量证明书 STEEL MATERQUALITY CERTIFICATE8.焊缝射线检测报告 WELD RADIOGRAPHIC TESTING REPORT9.

4、化学成分分析报告 CHEMICAL COMPOSITIOM ANALYSIS REPORE10.焊接接头力学性能试验报告 WELDED JOINT MECHANICAL PERFORMANCE TESTWEP ORT结论CONCLUSION本评定按NB/T47014-2011标准规定讲行，此确认各项试验记录正确。THIS QUALIFICATION HAS BEEN DONE IN ACCORDANCE WITH THE STANDARDNB/T47014 - 2011. THIS IS TO VERIFY THAT THE TEST RECORDS ARE CORRECT. 符合ASME规范

5、第九卷焊接工艺评定的各项要求，合格。CONFORIMOASME5TANDARID VOLUMEVELDINGRAFTEVALUATIONACFREQUIREMEN QUALIFIED.结果RESULT 合格PASST,编制ISSUED BY审核批准REVIEWED BYAPPROVED BYPROCEDURE QUALIFICATION RECORD 焊接工艺评定任务书TASK DESCRIPTION FOR WPQ任务来源 TASK SOURCE NEP/PQR1501页 PAGE 1 of 1焊接方法 WELDING PROCESS: SMAW焊接位置 WELDING POSITION 1

6、G保护气体 SHILEDING /预热温度 PREHEATING TEMP0C: /层间温度 INTERPASS TEMP.°C：W 100°C清根方法CLEAN OF ROOT碳弧气刨+打磨去氧化层Carbon arc air gougi ng接头形式简图GROOVE TYPE焊后热处理 POST WELDING H： /母材 BASE METAL钢号 STEEL GRADE GB/T4237( S31803)类、组别号"-TYPE_ &GROUPNQFe-10H_ 规格SIZE: 40伽焊材 WELDING MATERIALGB/T983焊条牌号 EL

7、ECTRODE TRADE NAM圧2209-16 焊丝牌号WELDINGWIRETRADE_NAMB 焊齐U牌号 FLUX TRADE NAME/评定标准 STANDARDASME volume IX( NB/T47014-2011)'检验项目、评定指标及试样数目EXAMTEM REQUIREMENTS & SPECIMEN NUMBER检验项目EXAM. ITEM检验标准STANDARD评定指标REQUIR-MENT检验项目EXAM. ITEM检验标准STANDARD评定指标REQUIR-MENT试样数量SPECIMENNUMBER射线RTJB4730n级超声UT渗透PT磁

8、粉MTI级GB5025GB/T224无损 检测NDE外观检查VISUAL EXAM.拉伸试验TENSILE TEST常温咼温焊缝NOR TEMP.HIGH TEMP.WELDGB/T2651焊缝金属化学成份C-EIGOICFVELD接头硬度检验HARDNESS EXAIOF JOINT化 GB/T2654弯曲 试验BEND TEST 冲击 试验 IMPACTTEST面弯 FACE BEND 背弯 BACK BEND 侧弯 SIDE BENDGB/T2651焊缝热影响区HEAT AFFECTED ZGB/T2650OFWELD SEAM微观MICRO金 相METALLOGRAPHY晶间腐蚀试验I

9、NTERGRANULARCORROSION TESTASTM A262要求完成日期 TIME TO BE FINISHED:产品施焊之前 BEFORE WELDING THE PRODUCT编制ISSUED BY审核REVIEWED BY宏观MACRO焊接工艺指导书WELDING PROCEDURE SPECIFICATION编号 NO :NEP/WPS1501编制 ISSUED BY 审核 REVIEWED BY批准 APPROVED BY湖南耐普泵业有限公司Hunan NEP Pump Co., Ltd焊接工艺指导书WELDING PROCEDURE SPECIFICATION焊接工艺指导

10、书编号WPS NO NEP/WPS1501页 PAGE 1 OF 2焊接方法WELDING PROCES手工电弧焊SMAW焊接工艺评定报告编号 PQR NO NEP/PQR1501接头形式简图GROOVE TYPE母材 BASE METAL类别号 P- NO: 10H (Fe-10H)组别号 P- NO: 1与类别号 P- NO: 10H(Fe-10H ) 组别号 P NO 1 相焊 WELDING或标准号 OR SPECI.NO ASTM A240(GB/T4237)钢号 STEEL GRADE S32205(S22253)与标准号 WELD WITH SPECI.NOASTM A240(G

11、B/T4237)钢号 STEEL GRADE S32205(S22253)相焊 WELDING适用范围 APPLICABLE RANGE母材厚度范围 THICKNESS RANGE OF BASE METALS焊缝 BUTT WELD 5 伽200 mm角焊缝 FILLET WELD 焊缝金属厚度范围 THICKNESS RANGE OF WELD METALS焊缝 BUTT WELD 0 80 m角焊缝 FILLET WELD _J_备注 REMARKS焊接材料WELDING MATERAILS焊材类别TYPE焊丝WIRE焊条 ELECTRODE焊剂FLUX焊材标准STANDARD/ASME

12、 SFA-5.4 (GB/T983/焊材型号 MATERIAL TYPE/E2209-16/焊材牌号TRADE NAME/E2209-16/规格SIZE: / 3.2 m 4.0 m/备注 REMARKS:焊接工艺指导书编号 WPS NO NEP/WPS1501页PAGE 2 OF 2焊接位置 WELDING POSITION: 1G焊后热处理 POSTWELD HT/对接焊缝位置 BUTT WELD LOCATION F温度范围 TEMP.RANGC):< 100角焊缝位置 FILLET WELD LOCATION / 保温时间 TEMP.HOLDING TIMEh):/预热 PREH

13、EATING预热温度(允许最低值) PREHEATING TEMP，°C)(ALLOWED MINIMUM VALUE) / 层间温度(允许最低值)INTERPASS TEMP.(°C) (ALLOWED MINIMUM VALUE)< 100 预热保温时间 PREHEATING HOLDING TIME /加热方式HEATING TYPM /气体种类GAS TYPE混合比 MIXING RATE流量 FLOW RATE L/min )保护气SHIELING/尾部保护气REAR SHIELDING/背面保护气BACK SHIELDING/电流种类和极性 CURRENT

14、 TYPE & POLARITYDCEP焊接电流范围CRUUENT RANGA): 80160电弧电压VOLTAG EV): 22 26焊接方法PROCESS焊层3 LAYERS填充材料FILLER METAL焊接电流CURRENT电弧电压ARC VOLTAG(V)焊接速度E TRAVEL SPEED(mm/mir)牌号TRADE NAM规格E SIZE极性POLARITY电流CURRENA)SMAW1E2209-16 3.2 mmDCEP80 11020 2490 120SMAW24E2209-16 4.0 mDCEP :11016024 26110 130SMAW57E2209-1

15、6 4.0 mDCEP11016024 26110 130SMAW810E2209-16 4.0 mDCEP11016024 26110 130SMAW11 12E2209-16 4.0 mDCEP :11016024 26110 130钨极类型及直径 TUNGSTUN TYPE & SIZE /喷嘴直径 GAS CUP SIZE( mm :/直焊或不摆动焊 VERTICAL OR UNSWING WELDING 不摆动 Unswing 多道焊或单道焊 MULTIPASS OR SINGLE PASS 多道 Multipass 焊前及层间清理：机械打磨CLEAN BEFORE WELD

16、ING & INTERLAYERS: Mecha nicl sanding背面清根方法：碳弧气刨BACK CLEAN OF ROOT: Carbon arc air gouging锤击 HAMMERING Hammering备注 REMARKS:/编制审核ISSUED BYREVIEWED BY焊接工艺评定施焊记录WELDING PROCESS RECOED FOR WPQ焊接工艺评定编号 PQR NO NEP/PQR1501页PAGE 1 of 1母 材 BASE METAL钢号STEEL GRADE规格SIZE炉批号LOT NO检验编号EXAM. NO备注REMARKSS32205

17、40 mmA25526581507GB-03山西太钢焊材 WELDING MATERIAL牌号TRADE规格SIZE炉批号LOT NO检验编号EXAM. NO烘干温度及烘烤时间DRYING TEMP. & TIME备REM注ARKS3.2531332011HC141206350°C 1 2h/4.0531340021HC141207350°C 1 2h/接头形式GROOVE TYPE:焊接顺序（WELDING :-oOXz牡/ 加忌总初XJ"爪严宀! r/卜 X _焊接方法 WELDING PR0CESS3MAW焊接位置 WELDING POSITION

18、1G预热温度 PREHEATING TElMC: / 层间温度 INTERPASS TEMfC: < 100°C清根方法 CLEAN OF ROOT碳弧气刨 Carbon arc air gouging保护气体SHIELDING GAS /焊后热处理POST WELD HT /消氢处理 HYDROGEN REMOVING TREATMENT /焊接设备 POWEROURCEZX7-400 测试仪器 INSPECTIONDEVICE TN435(i nfrared radiati on thermometer)焊接方法PROCESS焊层LAYER焊材 牌号TRADENAME焊材直

19、径DIA.OFFILLERMETAlmm电流 CURRENT电弧电压ARCVOLTAG(V)焊接速度TRAVELE SPEED(mm/min钨极 直径DIA.OFELECT.(mm喷嘴直径DIA.OF GASCUP NOZZl (mmTYPEPOLARITYCURRENTSMAW1E2209-163.2伽DCEP80 11020 2490 120/SMAW24E2209-16 4.0 mmDCEP11016024 26110130/SMAW57E2209-16 4.0 mmDCEP11016024 26110130/SMAW810E2209-16 4.0 mmDCEP11016024 2611

20、0130/SMAW11 12E2209-16 4.0 mmDCEP11016024 26110130/焊工姓名WELDERS NAME杨科钢印STAMPH03检验员EXAMINEI工艺记录RECORDED BY周正伟审核REVIEWED BY外观和无损检测记录表VISUAL INSPECTION & NDE RECORD焊接工艺评定编号 PQR NO NEP/PQR1501焊缝外观检查 VISUAL INSPECTION FOR WELD表面裂纹CRACK无单面焊根部未焊透ROOT UNPENETRATEESINGLE WELDING)OF无表面气孔GAS CAVITY无单面焊根部未熔

21、合ROOT UNFUSED OFSINGLE WELDING无弧坑ARC PIT无单面焊根部凹陷ROOTCONCAVEOF SINGLEWELDING:无咬边UNDERCUT无焊脚 WELD FOOT无焊缝余咼REMAINING HIGHT OFWELD1.0 mm焊脚差 DIFFERENCE OWELD FOOT一无检验员 EXAMINED BY审核人 REVIEWED BYRT无损检测 XT YT检测报告编号 REPORT NOPQR1501检测标准STANDAR匚片号FILM NO等级LEVEL结果RESULT检测标准STANDARD片号)FILM NO等级LEVEL结果RESULTJB

22、/T4730IPass备注 REMARKS检测者 EXAMINED BY见原始报告 SEE ORIGINAL REPORT 审核人 REVIEWED BY见原始报告 SEE ORIGINAL REPORT MT PT UT检测:报告编号 REPORT NO检测标准STANDARD检测部位LOCATION结果RESULT检测标准STANDARD检测部位LOCATION结果RESULT/备注 REMARKS检测者EXAMINED BY见报告审核人REVIEWED BY见报告铁素体含量FERRITE CONTENTPass (焊缝铁素体含量为 47%热影响区铁素体为50%测量标准STANDARDAS

23、TM E562进行铁素体测定铁素体测量仪 FERRITE DETERMINATING DEVICEFMP-30备注REMARKS见报告检测者EXAMINED BY见报告审核人REVIEWED BY见报告焊接工艺评定报告PROCEDURE QUALIFICATION RECORD(PQR)共3页第1页Page 1 of 3单位名称Company name湖南耐普泵业有限公司 Hunan NEP Pump Co., Ltd.预焊接工艺规程编号 WPS No . _NEP/WPS_1501所依据焊接工艺评定编号 PQR No. NEP/PQR_1501 焊接方法 Welding Process(es

24、) SMAW 机动化程度(手工、机动、自动)Type(s) 手工 Manual接头坡口简图JOINTS :母材 BASE METALS材料标准 Material Spec. ASTM A240 GB/T4237 材料代号 TYPENO S32205 ( 022Cr22NI5Mo3N焊后热处理 POSTWELD HEAT TREATMENT 保温温度 Temperature (°C)/保温时间Time (h)/类、组别号 P - N o . :10H-1(Fe-10H)与气体GAS:类、组别号 P - N o . 10H-1(Fe-10H)相焊Perce nt Compositi on

25、百分比组成厚度 Thick ness of Test Coup on40mmGas Type 气体 Mixture 混合比 Flow Rate 流量直径 Diameter of Test Coup on/(L/mi n)其他Other/保护气 Shielding: /尾部保护Trailing: /背部保护Backing: /填充金属 FILLER METALS：电特性 ELECTRICAL CHARACTERISTICS焊材类别 Filler Metal F-No. FeT-10H电流种类 Current AC or DC DC焊材标准 SFA Specification GB/T983极性

26、Polarity DCEP焊材型号 Welding consumables. E2209-16钨极尺寸 Tungsten Electrode Size/焊接电流 Welding Current(A)80 160焊材规格 Size of Filler Metals 3.2 m/ 4.0 m电弧电压 Arc voltage(V)22 26焊缝金属厚度 Weld Metal Thickness 40m其他Other其他 Other 最大线能量 Weld heat in put< 15.3kJ/ cm焊接位置POSITIONS技术措施technique焊缝位置 Position of Groov

27、e : 1G 、F焊接谏度 Travel Speed (cm/min) 913焊接方向 Weld Progression(UP, Down):丄摆动或不摆动Swing or not不摆动Unswing其它 Other: /摆动参数Oscillation/预热 PREHEAT多道焊或单道焊 Single or Multiple Pass多预热温度 Preheat Temp. ( C)/Multiple多丝焊或单丝焊 Single or Multiple层间温度 In terpass Temp.( C)< 100其他Other/Electrodes 单 Single 其他Other/共3页第

28、2页Page 2 of 3拉伸实验TENSILE TEST试验报告编号NO. WZL-048试样编号Specime nNO.试样宽度Width(mm)试样厚度Thick ness(m)横截面积A r e a(mm取大载何UltImateTot al Load( KN )抗拉强度UltImate Un it Stress( MPa )断裂部位和特征Chatacter ofFaiIure locati onPQR1501-12510.1252.5785785断于母材Base MetalPQR1501-225.110.2253.04792.5790断于母材Base Metal弯曲试验GUIDED B

29、END TESTS试验报告编号NO： WZL-048试样编号Specime n NO.试样类型SampleType试样厚度Thick ness(m)弯心直径Bend diametermm弯曲角度Bend an gle(o)试验结果ResultPQR1501-3侧弯Side bend1040180PassPQR1501-4侧弯Side bend1040180PassPQR15015侧弯Side bend1040180PassPQR1501-6侧弯Side bend1040180Pass冲击试验 IMPACTEST试验报告编号：试样编号Specime nNO.试样尺寸SampleSize夏比V型 缺口位置NotchLocati on试验温度Test Temp oC冲击吸收功Impact Values(J)侧向膨胀里