ASME检验与试验计划ITP

1、Inspection and testi ng plan检验与试验计划P roject NameP、0、 NumberEqu ipment NameItem No、VENDOR DOCUMENT NO、Rev、Date日期Subject Of Revisi on修改主题P re pared 编制Reviewed 审核App roved 批准5701Descripti on ofSta ndards for theCheck the itemsThirdNo、in specti onIn specti onWCESig nSignSignClie ntSignRemarks序号核实内容Part检

2、验内容检验标准与依据MaterialP late钢板Forgeflange材料锻件法Pipe接管1、ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷第1 分册2、ASME Code Section II-A ASME规范第II卷A3、EN 10204 3、14、Approved drawings图纸要求5、MOM,Spec、1、ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷第1 分册2、ASME Code Section II-A ASME规范第II卷A3、EN 10204 3、14、Approved d

3、rawings图纸要求5、MOM,Spec、1、ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷第1 分册2、ASME Code Section II-A ASME规范第II卷A3、EN 10204 3、14、Approved drawings图纸要求5、MOM,Spec、1、 The dime nsion and mark shall suit with the releva nt requireme nts、 PMI shall be done as per the PMI procedure、 所采购得材料尺寸规格及标记必须符合相应标准得要求。

4、按 照PMI程序对材料进行 PMI检验。2、VT is required making sure there is no un acceptable surface defects-目视检查以确定没有无法接受得表面缺陷。3 All material of all pressure retai ning parts and its attachme nts shall be delivered with certificates, materials shall be delivered with mill certificates (Min、 3、1 certificates acc、 to

5、EN10204)、 所有受压元件材料及其附件材料应提供合格证书，合格证书 至少符合 EN 10204 3、1。1、 The dime nsion and mark shall suit with the releva ntrequireme nts、 PMI shall be done as per the PMI pr ocedure、 所采购得材料尺寸规格及标记必须符合相应标准得要求。按 照PMI程序对材料进行 PMI检验。2、VT is required making sure there is no un acce ptable surface defects.目视检查以确定没有无法接

6、受得表面缺陷。3 All material of all pressure retai ning parts and its attachme nts shall be delivered with certificates, materials shall be delivered with mill certificates (Min、 3、1 certificates acc、 to EN10204)、 所有受压元件材料及其附件材料应提供合格证书，合格证书 至少符合 EN 10204 3、1。1 lhe dimension and mark shall suit with the rel

7、evant requireme nts、 PMI shall be done as per the PMI procedure、 所采购得材料尺寸规格及标记必须符合相应标准得要求。按 照PMI程序对材料进行 PMI检验。2、 VT is required making sure there is no un acce ptable surface defects.目视检查以确定没有无法接受得表面缺陷。3 All material of all pr essure retai ning p arts and its attachme nts shall be delivered with cer

8、tificates, materials shall be delivered with mill certificates (Min、 3、1 certificates acc、 to EN10204)、 所有受压元件材料及其附件材料应提供合格证书，合格证书 至少符合 EN 10204 3、1。Remarks: “H” Hold poin ts; “W=Wit ness poin ts; “R” Review of re port; “IR” Insp ecti on at ra ndom point注：“H =停止点；“W =见证点；“F” =审查点；“IR” =抽查Page 3 of 1

9、25701Descripti on ofSta ndards for theCheck the itemsThirdNo、in specti onIn specti onWCESignSignSignClie ntSignRemarks序号核实内容Part检验内容检验标准与依据MaterialGasketsFaste ner(boltsandnuts)紧固件1、ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷第1 分册2、ASME Code Section II-A ASME规范第II卷A3、EN 10204 3、14、Approved drawin

10、gs图纸要求5、MOM,Spec、1、The dime nsion and mark shall suit with the releva ntrequireme nts、PMI shall be done as per the PMI procedure、所采购得材料尺寸规格及标记必须符合相应标准得要求。按 照PMI程序对材料进行 PMI检验。2、VT is required making sure there is no un acceptable surface defects目视检查以确定没有无法接受得表面缺陷。3 All material of all pr essure retai

11、 ning p arts and its attachme nts shall be delivered with certificates; materials shall be delivered with mill certificates (Min、3、1 certificates acc、 to EN10204)、所有受压元件材料及其附件材料应提供合格证书，合格证书至 少符合 EN 10204 3、1。4、 Exter nal carb on steel bolts and nuts and washer shall be hot dip galva ni zed、 And all

12、CS bolts above the size of M27 shall be galvanized by using Low Dip (450470-Deg、 C) or a chemical process.外部用碳钢螺柱/螺母应进行热浸渡。公称直径大于 M27得碳钢螺柱需要用低温浸锌(450470-度)或者化学过 程处理。材料Weldi ngmaterial焊接材No-press、P arts非受压1、ASME Code SectionVIII, Divisio nASME规范第VIII卷第 分册2、ASME Code SectionII-CASME规范第II卷C3、EN 10204 2

13、、24、Approved WPS5、MOM1、ASMECode Secti onVIII, Divisio nASME规范第VIII卷第1分册2、 ASME Code SectionII-AASME规范第II卷A3、 EN 10204 2、21、P ackage, marks shall be pl ete焊接材料得包装、标识必须完好。2、The weld ing material shall be in con trol duri ng the dry, use, gra nt and reclaim、焊接材料得烘烤、领用、发放与回收必须处于受控状态。3、VT is required mak

14、ing sure there is no un acceptable surface defects-目视检查以确定没有无法接受得表面缺陷1、The mark, dime nsion of the material must suit with the certificates、材料得标识、尺寸必须与质量证明书一致。2、VT is required making sure there is no un acceptable surface defects-目视检查以确定没有无法接受得表面缺陷。Remarks: “H” Hold poin ts; “W=Wit ness poin ts; “R”

15、 Review of re port; “IR” Insp ecti on at ra ndom point注：“H =停止点；“W =见证点；“F” =审查点；“IR” =抽查Page 5 of 125701No、序号Descri pti on of in specti on 检验内容Sta ndards for theIn specti on检验标准与依据Check the items核实内容WCESig nAISig nThirdPartSig nClie ntSig nRemarks2Welder焊工1、ASME Code, section IXASME规范第IX1、The welde

16、rs must have the welder certificates by ASME codeand get the releva nt WPQ certificates, so that they can do the weldi ng for the pr essure p arts、焊接受压焊缝、与受压元件相焊得焊缝，以及上述焊缝得定位焊得焊工，必须按照ASME code考试评定合格，并取得相应得 WPQ证书,方可施焊。2、 Weldi ng record 6 mon ths before、前 6 个月内得焊接记录。HSW/IRHSW/IR3(WPS)焊接工艺指导书1、ASME Co

17、de, section IXASME规范第IX1、The WPS shall be supported by the PQR,approved by ASME code and Clie nt、用于产品制造得焊接工艺指导书必须有按 照ASME code评定合格得 PQR支持,且通过业主得批准。HRHR4(P QR)焊接工艺评定1、ASME Code, section IXASME规范第IX1、 Before the weldi ng, only the WPS approved by Clie nt can be used on the vessel 在产品焊接之前应按照ASME code进行

18、焊接工艺评定试验，只有经过业主评定合格得焊接工艺方可 用于产品得焊接。HRHR5Qualificatio n of NDE operators NDE 资质1、ASME Code, section VASME规范第V1、 review the qualificati on of the NDE op erators who in volved in this project审核相关得无损检测人员资格。HRRR6Pr ocedures程序文件1、ASME code2、P roj、 Spec3、DDS,appr oveddraw ings1、P MI, weldi ng/repair, NDE w

19、ith Map, Hydro test, surfacepickling & painting/coating, prep 、 for shipping, etc、HRRRRemarks: “H” Hold poin ts; “W=Wit ness poin ts; “R” Review of re port; “IR” Insp ecti on at ra ndom point注：“H =停止点；“W =见证点；“F” =审查点；“IR” =抽查Page 6 of 125701Descripti on ofSta ndards for theCheck the itemsThirdNo、in

20、 specti onIn specti onWCESignSignSignClie ntSignRemarks序号核实内容Part检验内容检验标准与依据Fabricati on制造Cutt ingForplates &pipes 下Cutt ingandmakinggroove切割与坡口制1、The approved drawing确认得施工图纸2、Check off list1、2、3、Approved WPSCheck off listThe approved draw ing确认得施工图纸1、Check the material bra nd, size as per the proce

21、ss and draw ingbefore layout & cutting、下料时应仔细核对工艺与施工图纸上 零部件得材料牌号、规格尺寸等内容，核对材料原始标记无误后方可划线/下料。2、 After layout, it shall be done the material ide ntificati ontra nsfer, i ncludi ng the part No、 , bra nd of material, size, the No、of pany, all the things are right, then cutting、 划线后,应进行材料标记移植，包括件号、材料牌号、规

22、格、本厂编号等内容,移植完成并核对无误后方可切割下料。1、 The mach ining is for the weld ing groove of the A & B typeweldi ng seam, if using the plasma or blaze cutt in g, it shall begrinded、A、B焊缝得坡口应尽可能采用机械加工，如采用等离子或火焰切割，则必须将氧化层用砂轮打磨至呈金属光泽为止。2、The p lasma or blaze cutt ing for the C & D type weld ing seamcan be used, but it s

23、hall be grinded after cutting、 C、 焊缝得坡 D口允许采用等离子切割或火焰切割 ，但切割后必须用砂轮进行修磨。3、The dime nsion and an gel of the groove shall be accordi ng tothe WPS、坡口得尺寸及角度应符合工艺文件得规定SW/IRSW/IRRemarks: “H” Hold poin ts; “W=Wit ness poin ts; “R” Review of re port; “IR” Insp ecti on at ra ndom point注：“H =停止点；“W =见证点；“F” =审

24、查点；“IR” =抽查Page 22 of 12Fabricati onhead封头1、 ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷1分2、 DIN ISO 5817 Group B3、 The appr oved draw ing确认得施工图纸4、 DDS & Appro ved WPS制造Shell/ Ion gitud inal weldi ng seam 筒体/纵 缝1、 ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷1分2、 DIN ISO 5817 Group B3、 The appro

25、ved draw ing确认得施工图纸4、 Approved WPS1、The butt weld ing on the head/c one is accord ing to the WPS、 封头/锥体如有拼缝，则需按照 WPS得要求进行拼焊。2、PT chipped root p ass p rior to weldi ng reverse side, RT is tobe done according to ASME code UW-51 after head forming、背 面清根后进行 PT检查,封头成型后应进行100%RT检测，按照 ASME code UW-51、3、Dim

26、e nsion shall be checked after forming, together with the certificates from the con tractor、封头成型后检查尺寸及质保书。1、Rolli ng as per the draw ing and process 卷制，按照图样及工 艺规定得直径卷制成型。2、The unfitn ess on the Ion gitudi nal weldi ng seam accord ing to ASME Code Section VIII, Divisio n 1, UW-33, the weldi ng is acc

27、ording to the WPS、 纵缝组对,控制错边量按 ASME 第 VIII卷第1分册表 UW-33,按照 WPS焊接。3、The welding seam shall do full RT test as per ASME code 按 图纸对焊缝进行 RT检测,按照ASME规范4、Lon gitudi nal weld seams on adjace nt shell segme nts shall be sep arated by at least 4 times the wall thick ness of thicker pl ate, but not less than 1

28、00mm、相邻筒节纵焊缝之间距离至少等于6倍得壳体厚度，且至少为100mm。W,SW/IRR,WW,SW/IRFabricati on 制造Shell toshellCircumfere ntialweld筒体与筒体环Layoutfor allexter nalpartsandope ning划线开1、 ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷1分2、 DIN ISO 5817 Group B3、 The approved draw ing确认得施工图纸4、 Approved WPS1、 ASME Code SectionVIII, Divi

29、sio n 1ASME规范第VIII卷1分2、 Approved drawings 确认得施工图纸3、 Approved WPSNozzle1、 ASME Code SectionandVIII, Divisio n 1head orASME规范第VIII卷1分shell册weldi ng2、 DIN ISO 5817 Group B接管与3、 The approved draw ing封头焊确认得施工图纸接4、 Appr oved WPS1、The unfitn ess on the Ion gitudi nal weldi ng seam accord ing to ASME Code S

30、ection VIII, Divisio n 1, UW-33, the weldi ng is according to the WPS、 纵缝组对,控制错边量按 ASME 第 VIII卷第1分册表 UW-33,按照 WPS焊接。2、The welding seam shall do full RT test as per ASME code 按 图纸对焊缝进行 RT检测,按照ASME规范3、The courses are to be arra nged in such a way, that the Ion gitudi nal welds have an offset of at lea

31、st 150mm and welds do not cross n ozzle openings相邻筒节纵焊缝之间距离至少150mm,开孔不得与焊缝相交。1、 Layout as per the draw ing 按图样要求进行划线。2、Check , then cut 核对无误后进行开孔。3、 The weld ing groove as per the WPS、 按WPS做焊接坡口1、 Nozzles and their rein forceme nt shall be attached to thevessel with full penetration welds、接管及其补强圈与壳体

32、得连接采用全焊透焊缝。2、Uni ess specified otherwise, no zzles and man hole n eck shallfin ish flush with the in ter nal c on tour of the vessel 、 In side edgesare to be chamfered to a radius of 3mm minimum、除非已注明，接管、人孔短节应与容器内表面轮廓齐平 ，其端部应打磨呈最小 3mm圆角。W/IRW/IRW/IRW/IRFabricati onShell to head assembl yand weldi ng

33、 筒体与 封头组 对焊接Assemblotherof1、 ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷1分2、 DIN ISO 5817 Group B3、 The approved draw ing确认得施工图纸4、 Approved WPS1、 ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷1分制造parts其它附件组装焊缝探 伤NDE for weld seams1、Whe n do the assemble of shell, shell a nd heads/c one theunfitn

34、ess accordi ng to ASME Code Section VIII, Divisio n 1,table UW-33、组对焊筒体与封头环缝，错边量按 ASME第VIII卷第1分册表 UW-33。3、 The weld ing seam shall do RT acc、 to appr oved draw ings and WPS、按图纸及 WPS要求对焊缝进行 RT。1、 Assemble the lift ing lugs, in sulati on holders, n ame pl ate and etc as per the draw in gs、 The p ositi

35、 on should be accord ing to the layout before、按照图样要求组对吊耳，保温支撑，铭牌架等附件。装配位 置必须与之前划线位置一致2、 DIN ISO 5817 Group B3、 The approved draw ing确认得施工图纸4、 Approved WPS1、2、3、ASME Code Section VApproved draw ingsTS-25-0101-1 Table122、PT on welds of lift ing lug and pad, pad and plate, accord ingto ASME、按照ASME规范对吊耳

36、与垫板，垫板与板材进行 PT。1、Where RT is not possible, UT shall apply respectively、RT无法检测得位置可以使用UT代替。2、Other requireme nts like method, exam in ati on rate and p ositi on, are as per draw ings and released sta ndard其她得探伤要求，比如探伤方式、探伤比例及探伤部位，依 照图纸要求及相关规范标准。R,WR,WFinal visual insp ecti on (In side & Outside) & Dim

37、e nsion check 总体外观检验1、 ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷1分2、 DIN ISO 5817 Group B3、 The approved draw ing确认得施工图纸4、Approved WPS5、PMI procedure1、All the dime nsion, an gel warp shall be accordi ng to the drawing、所有尺寸，角度偏差应符合设计图样要求。2、The an gel weld shall be rou nded、 角焊缝应圆滑。3、The end of t

38、he connection and the opening shall be rounded 接管端部及开孔尖角打磨圆滑。4、There can not allowed to have the air hole, crack and un dercut on the weld ing seam surface、焊缝表面不得有气孑 L、 裂纹与咬边等缺陷。5、The defects which caused by machi ning shall be rep aired、 因机加工，焊接引起得表面损伤应修磨。6、pl eteme nt of attachme nt附件填充。7、PMI shal

39、l be done for welds、焊缝进行PMI检验。Pr essure test压力试验1、 ASME Code SectionVIII, Divisio n 1ASME规范第VIII卷1分2、 The approved draw ing确认得施工图纸3、Approved Pr essure testprocedures压力试验程序1、Chloride content in water for pr essure test should not exceed 25ppm、 And assured to use De-min eralised water、液压试验时水中氯离子含量不超过2

40、5ppm,且保证试验用水为去除矿物质得水。2、At the hydrostatic pr essure test, the pr essure shall be hold for 2 hours Duri ng the test, the pr essure shall be de-creased in minimum one time below the allowable work ing pr essure andin creased aga in to the test pr essure In each case the insp ector or the OP represe nt

41、ative may deside水压试验时保压两小时，压力试验时，试验压力值应缓慢降 至最大允许工作压力并再缓慢升至压力试验值至少一次，每种情况就是否合格由检验员或OP代表决定。3、After the hydraulic test in g, it shall remove the water and dry by the pressed air and clean 水压试验完毕后，应将水排 尽并用压缩空气将内部吹干，并清理。Pi ckli ng,Blasti ngPain ti ng酸洗、喷砂及油漆1、TS 25-0205-22Psppaint、Me5G1/D33、Pain ti ng pr

42、ocedureType1、 All i nter nal & exter nal Auste nitic SS Equipme nt surfaces shall be pi ckled and p assivated in accorda nce with the TS25-0205-2、 And it should be exam ined by using blue-pointing pen etrati on method, no blue-po in ti ng is accepted、 不锈钢内夕卜 表面应根据规范 TS 25-0205-2进行酸洗钝化处理,并采用蓝点法检验,无蓝点

43、为合格。2、 The outside surface of carb on steel shall be blasted to at least碳钢部分外表面应进行喷砂处理，至少达到Sa 2、5Sa 2、5、级要求。3、Painting of external surface shall be as per Psppaint Me5Type G1/D3、碳钢设备外表面得处理与油漆按照规范Psppaint、Me5型式G1/D3 型。Check of spare parts &Looseitemsas1、Check quantity, dimension, marking, outside loo

44、king acc、 toapplicable备品备件检查1、Sp are parts list 备品备件清单2、 Approved drawings 批准图纸the sp are part list、按照备品备件清单表核实数量,尺寸,标志，外观2、 Spare part for girth flan ges & flan ges with bli nd flan ges:300% gaskets, 10% of bolts and nuts, at least 1 sets设备法兰基带法兰盖管口得备品备件：垫片300%,螺柱螺母10%,至少1套。Name plate verificati on

45、&stampi ng铭牌1、 ASME code2、 The appr oved draw ing、 确认得施工图纸1、 The n ame plate of the pressure vessel shall be accord ing tothe ASME Code Sectio n VIII, Divisio n 1 、压力容器铭牌内容应符合ASME规范第VIII卷第1分册得要求。2、“Ustamp U钢印标记。3、The copy of the n ame plate shall be put in the certificate ofthe pr oducts铭牌得复印件应存入产品质

46、量证明书中。Finalin specti on&plete ness终检1、As-built draw ings竣工图1、 check the p lete ness of the equipment before p ackagi ng设备包装前整体检查2、check final docume ntati on检查最终文件Packagi ngTra nsportati on包装与运输1、As-built draw ings竣工图1、 In order to protect in ter nals form corrosi on for tra nsport,vessel shall be supplied with seaworthy pack