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1、Designation:F 2357 04 Standard Test Method forDetermining the Abrasion Resistance of Inks and Coatings on Membrane Switches Using the Norman Tool “RCA” Abrader 1, 2This standard is issued under the xed designation F 2357; the number immediately following the designation indicates the year of origina

2、l adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript epsilon (e indicates an editorial change since the last revision or reapproval.1. Scope1.1This test method describes the procedure for subjecting inks or co

3、atings on membrane switches to an abrasive medium at a specied force.1.2Within certain limitations, as described in this docu-ment, this test method is applicable for materials including, but not limited to:printed or coated polyester, polycarbonate, and silicone rubber. The samples can be either at

4、 or contoured. 1.3This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use

5、. 2. Referenced Documents 2.1ASTM Standards:3F 2112Terminology for Membrane Switches3. Terminology 3.1Denitions:3.1.1nal breakthrough the number of cycles until com-plete removal of the rst surface ink or coating being tested. 3.1.2membrane switch a momentary switching device in which at least one c

6、ontact is on, or made of, a exible substrate.3.1.3wear limit in testing membrane switches , the number of cycles until an underlying layer of different color may be seen through the rst layer (notapplicable for transparent coatings.4. Signicance and Use4.1Membrane Switch keys are subjected to repeat

7、ed actua-tions, usually by a human nger. They are also subjected to other conditions (forexample, wiping, cleaning, rubbing during handling, end-use, shipment, or storage that may cause abrasion damage. The result may be a signicant removal of the coatings, text or decorative inks.4.2This test metho

8、d is applicable to a wide range of materials. The main criterion is that the abrasion process produces visible wear or breakthrough in the surface being tested.4.3The amount of abrasion damage to a surface is depen-dent on numerous variables. This test method provides a way of comparing relative abr

9、asion resistance of inks and coatings. In no way do the results provide a correlation value of the number of human nger touches before coating failure. It only provides a means to compare results of tests performed using the same equipment, abrasive materials and loading conditions. 4.4The test meth

10、od can be used for quality control pur-poses, as a research and development tool, to evaluate material combinations for a given application, or for the comparison of materials with relatively similar properties.5. Interferences5.1Inconsistent wear can occur which will compromise the results. Caution

11、 is necessary to ensure the mounting method does not deect the specimen, which may inuence the wear characteristics.5.2Contoured surfaces can be tested but results may be more difficult to duplicate and some equipment is not designed to test non-at surfaces.5.3Whenever possible, a smooth surface is

12、preferred. Extra care should be taken when evaluating a non-uniform surface (thatis, rough surface, and for the user to recognize potential variations between specimens.6. Apparatus6.1Machine capable of providing cyclic or continuous abrasion to a test specimen under controlled loading condi-tions.6

13、.2Suggested Sources :1This test method is under the jurisdiction of ASTM Committee F01on Electronics and is the direct responsibility of Subcommittee F01.18on Membrane Switches.Current edition approved March 1, 2004. Published April 2004. 2The Norman Tool “RCA” Abrader is covered by a patent. Intere

14、sted parties are invited to submit information regarding the identication of an alternative(sto this patented item to the ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. 3For referenced ASTM

15、standards, visit the ASTM website, , or contact ASTM Customer Service at .For Annual Book of ASTM Standards volume information, refer to the standards Document Summary page on the ASTM website.1Copyright ©ASTM International, 100Barr Harbor Drive, PO Box C700, West Con

16、shohocken, PA 19428-2959, United States.Copyright ASTM InternationalReproduced by IHS under license with ASTMNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- 6.2.1Norman Tool RCA Abrader. 46.3Specimen Mounting Fixture or Holder , a suitable device of sufficient str

17、ength and rigidity used to secure the specimen so that it is held rigidly and perpendicular to the load during testing.6.4Abrasive Media , commonly available from Norman Tool.875in. wide Paper , most applications.5in. wide Polyester Tape , recommended for speci-mens with concave surf

18、aces and ne graphic details. 7. Conditioning7.1Abrasive Media and Specimen Conditioning Unless otherwise agreed upon between purchaser and seller, condition the specimens for at least 24h at 2362°C(73.463.6°Fand 50610%relative humidity.7.2Test Conditions Conduct tests in the standard labor

19、a-tory atmosphere of 2362°Cand 50610%relative humidity. 8. Pre-Test Setup8.1Mount the test specimen on the mounting xture. This holding device should rmly hold the test specimen in a xed position, without distortion, in a perpendicular position relative to the force probe.8.2Cleaning of Specime

20、n Specimens shall be cleaned in such a way that the surface is free from grit, grease, ngerprints or other contaminates.8.2.1Use a clean lint-free piece of absorbent material and either reagent grades of n -heptane or isopropyl alcohol.8.2.2Lightly wipe the surface of the test area with a moistened

21、piece of cleaning material.8.2.3Allow the surface to air dry completely (minimumtwo hours.8.2.4Inspect the test area to ensure no visual damage has been caused by the cleaning process.8.3Inspect for residue and quality of ink or coating in area of test.8.4Install specied abrasive material.8.5Adjust

22、applied force to specied value.9. Procedure9.1Align specimen targeted test point to the appliedforce probe.9.2Adjust force to be applied to 175g (orotherwise specied.9.3Gently lower the abradant onto the specimen. 9.4Start the abrasion process.9.5Subject the test specimen to abrasion for the specied

23、 number of cycles; or until sought after visual change has been detected. Wear Limit is determined when an underlying layer of different color may be seen through the rst layer (notapplicable for transparent coatings. In determining the extent of wear, periodically interrupt the instrument at interv

24、als for examination of the test specimen. Final Breakthrough, not wear, on a rst surface printed line constitutes a failure regardless of size.N OTE 1 Caution:When the test is stopped prior to achieving nal end point, it is recommended the specimen not be moved. Doing so may present problems in alig

25、ning the wear path for additional testing.9.6Periodically remove any loose abrading that remains on the test specimen, by light brushing or compressed air. 10. Report10.1Report the following information:10.1.1Model number and description of Abrasion Tester used,10.1.2Abrasive material,10.1.3Force ap

26、plied to specimen,10.1.4Number of cycles to wear limit (notapplicable for transparent coatings,10.1.5Number of cycles to nal breakthrough, 10.1.6Temperature and humidity,10.1.7Identity of specimen, describing the material or coating,10.1.8Method of cleaning, if applicable, and10.1.9Visual evaluation

27、 of test specimen and include pho-tos of target test area, if possible.11. Precision and Bias11.1Precision and bias have not been determined at this time, but will be developed by the subcommittee F01.18. 12. Keywords12.1abrasion; breakthrough; coatings; inks; membrane switch; Norman Tool; RCA; Tabe

28、r; wearASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every

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