机加工质量控制计划范例-HT

1、恒太机械（上海）有限公司HT (Shanghai) Co., Ltd.控 制 计 划Control Plan (Process)客户名称 Customer Name：PDDA客户零件图号/版本 Customer Part No./Rev.6606/12/2HT零件图号/版本 LX Part No./ Rev.A01-002零件名称 Part Name/Description ：Cone ng 初始制定日期 Original Maked Date ：2010.5.15Control Plan Revised Minutes Rev.DateRevised ItemRevised byB10/De

2、cThe document format has been changed LuXianming Control Plan 控控 制制 计计 划划*-CP-*Key window/Phone ：主要联系人/电话：Date（Orig.）日期（原订）：Date（Rev.）日日期期（ 修修订订）：Customer Part No./ Rev.客户零件编号/版本: Core Team:核心小组Customer Engineering Approval/Date (If Required)顾客工程批准/日期（如需要）：Part Name/Description零件名称/描述 : key window/P

3、hone ：主要联系人/电话：Customer Quality Approval/Date (If Required)顾客质量批准/日期（如需要）：Supplier：供方：Other Approval/Date (If Required)其它批准（如需要）Other Approval/Date (If Required) 其它批准（如需要）：Part/ProcessNo. 零件/过程 编号Process Name/OperationDescription过程名称/操作描述Machine, Device, Jig,Tools For Mfg. 机器、装置、夹具、工装Characteristics

4、特性ProcessCharacteristic Class过程特性分类ProductCharacteristic Class产品特性分类Methods方法Reaction Plan 反应计划No.编号Product 产品Process过程Product/Process/Spec./Tolerance 产品/过程/规格/公差Evaluation Measurement Tech.评价/测量技术Sample样件Control Method控制方法First Inspection首检ProcessInspection过程检查Finalinspection最终检查10Incoming Inspecti

5、on进料检验Material type材质American code:AISI 12151.Check the material certification2.Third party test one time two years1.检查材质证明书2.每年一次第三方检测1份/BatchIncoming inspection report进料检验报告(编号：LCN-8F041D)Close off /Return to supplier隔离 / 退货Outer diameter外径28 -0.03Micrometer 千分尺(025mm)4513848310PCS/BatchIncoming i

6、nspection report进料检验报告(编号：LCN-8F041D)Close off / Return to supplier隔离 / 退货Striagtness直线度Striagtness than0.5mm/1000mm弯曲程度1000mm范围内小于0.5mmInspection in the designated areawelter the material在指定区域内滚动检查10PCS/BatchIncoming inspection report进料检验报告(编号：LCN-8F041D)Close off / Rework /Sort隔离 / 返工/ 全检Surface d

7、efects表面缺陷No Scratch, Rust.无拉伤、无锈斑Visual check 目视10PCS/BatchIncoming inspection report进料检验报告(编号：LCN-8F041D)Close off / Return to supplier隔离 / 退回供应商Send out material发料Send wrong material发错料Color mark颜色标识Green mark绿色标识The operator and warehousekeeper check each other 操作员人员和仓库管理员互相检验Return to warehouse

8、 / close off退回仓库 / 隔离20Turning 车削加工L-35Revolution 转数Make program 编程A01-002Program checking程序确认Program checking report 程序确认报告（报告编号：LCN-6F050)Corrected the program 修改程序Clamp tooling刀具夹头紧固No disentangle 要求夹紧无松开动Check tooling and device用工具检查有无松动Tooling Sheet 刀具清单（编号：LCN-7F106)Check by technic manager 技术

9、经理审核1.Turning Facing光平面Turning tool 车刀 Turning Facing光平面Rev转速3000rad/minF进刀量=0.03mm/rTechnice Size工艺尺寸Reset-up重新调整2.Drilling hole 钻孔Drilling tool 钻头Center hole中心孔Rev转速2500rad/minF进刀量=0.03mm/r5.0Technice Size工艺尺寸Reset-up重新调整3.Brilling Hole 镗孔Boring tool 镗刀20Hole diameter 孔径Rev 转速3000rad/minF进刀量=0.02m

10、m/r5.6 +0.2 Ping gauge 塞规(UGZ-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工42Angle 角度20Contracer轮廓仪(DD-0009)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报

11、告编号：A01-002)Close off / Rework隔离 / 返工19Hole diameter 孔径5.90.1 Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工16Radius 圆角17.5 +0.02/-0.03Height Tester030mm(01194)高度规3pcs/ Machine start up orChange to

12、ol 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工15Angle 角度14.5+0.2Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工4 .Reamering hole铰孔Reamering tool 铰刀32An

13、gle 角度Rev 转速1000rad/minF进刀量=0.02mm/r20Contracer轮廓仪(DD-0009)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工21Hole diameter 孔径5.5 +0.02/-0.005 Ping gauge 塞规(UGZ-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool 3pcs/

14、3HAQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework / Scrap隔离 / 返工 / 报废5.Dilling hole钻孔Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/minF进刀量=0.03mm/r10Process technice size过程工艺尺寸Reset-up重新调整6.Boring hole 镗孔Boring tool 镗刀18Hole diameter 孔径Rev 转速3000rad/minF进刀量=0.02mm/r12.2

15、+0.04/0Ping gauge 塞规(UGZ-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool3pcs/3HAQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002) 2.SPC控制Close off / Rework /Sort隔离 / 返工 /全检37Jumpness全跳动Concentricity Gage同轴度仪(19753-A-10P)3pcs/ Machine start up orChange tool 3pcs/3HAQL

16、1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工Sample 样件Trial Run试生产Production生产Part/ProcessNo. 零件/过程 编号Process Name/OperationDescription过程名称/操作描述Machine, Device, Jig,Tools For Mfg. 机器、装置、夹具、工装Characteristics特性ProcessCharacteristic Class过程特性分类ProductCharacteristic C

17、lass产品特性分类Methods方法Reaction Plan 反应计划No.编号Product 产品Process过程Product/Process/Spec./Tolerance 产品/过程/规格/公差Evaluation Measurement Tech.评价/测量技术Sample样件Control Method控制方法First Inspection首检ProcessInspection过程检查Finalinspection最终检查7.Turning OutsideDiameter车外圆Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/

18、min14.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工Chamfer 倒角F进刀量=0.03mm/r1.40.015Projector 投影仪(490127)3pcs/ Machine start up orChange tool 3pcs/3

19、HAQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002) 2.SPC控制Close off / Rework隔离 / 返工 5Outside diameter 外径12.60.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工1Outside diam

20、eter 外径16.18 0/-0.04Micrometer 千分尺(025mm)451384833pcs/ Machine start up orChange tool 3pcs/3HAQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002) 2.SPC控制Close off / Rework隔离 / 返工25Angle 角度45.65Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspectio

21、n report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工8.Cutting Groove 割槽Cutting tool 切断刀2Outside diameter 外径Rev 转速2500rad/min 14+0.05Micrometer 千分尺(025mm)451384833pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework /Sort

22、隔离 / 返工/全检38Roughness 粗糙度F进刀量=0.03mm/rRa1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工11Width宽度2.2 +0.2/0Height Tester030mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0I

23、nspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工8Length 长度11.80.2Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工41Angle 角度31Projector 投影仪(490127)3pcs/ Machine start up orCha

24、nge tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工26Radius圆弧R0.1 +0.1(2X)Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工9.Cutting off 切断Cutting tool

25、 切断刀17Length 长度Rev 转速2500rad/minF进刀量=0.03mm/r23.40.1Height Tester030mm(01194)高度规3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工10.Drilling hole钻孔Drilling tool 钻头22Inside diameter 外径Rev 转速2500rad/min6+0.1Ping gauge 塞规(UGZ

26、-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工36Concentricity 同轴度Concentricity Gage同轴度仪(19753-A-10P)3pcs/ Machine start up orChange tool 3pcs/3HAQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-

27、002)Close off / Rework隔离 / 返工40Roughness 粗糙度F进刀量=0.03mm/rRa6.3Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工14Length 长度90.25Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL

28、1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工33Angle 角度1183Contracer轮廓仪(DD-0009)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影仪(490127)3pcs/ Mac

29、hine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工11.Drilling hole钻孔Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/minF进刀量=0.03mm/r10Process technice size过程工艺尺寸Reset-up重新调整12.Boring Hole 镗孔Boring tool 镗刀23Inside diameter 外径Rev 转速300

30、0rad/minF进刀量=0.02mm/r 8.80.1Ping gauge 塞规(UGZ-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工30Chamfer 倒角0.1*45Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection repor

31、t (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工13highness 高度2.5+0.2Height Tester030mm(01194)高度规3pcs/ Machine start up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工12highness 高度1.20.025Height Tester030mm(01194)高度规3pcs/ Machine star

32、t up orChange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工35parallel平行度Dial indicator千分表3pcs/ Machine start up orChange tool3pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工24Inside diameter 外径13 +0.04Ping g

33、auge 塞规(UGZ-*-0001/UGZ-*-0001)3pcs/ Machine start up orChange tool 3pcs/3HAQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework / Scrap隔离 / 返工 / 报废13.Turning OutsideDiameter 车外圆Turning tool 车刀6Outside diameter 外径Rev 转速2500rad/min14.6+0.1Micrometer 千分尺(025mm)451384833pcs/ Mach

34、ine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工39Roughness 粗糙度F进刀量=0.03mm/rRa1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔

35、离 / 返工28Chamfer 倒角0.20.05*45Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工9highness 高度3.8+0.1Height Tester030mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR

36、 A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工29Chamfer 倒角0.20.1*45Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工7highness 高度19.6+0.05/0Height Tester030mm(01194)高度规3pcs/ Machine start up orCh

37、ange tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工27Chamfer 倒角0.30.05*20Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工Part/ProcessNo. 零件/过程 编号Proce

38、ss Name/OperationDescription过程名称/操作描述Machine, Device, Jig,Tools For Mfg. 机器、装置、夹具、工装Characteristics特性ProcessCharacteristic Class过程特性分类ProductCharacteristic Class产品特性分类Methods方法Reaction Plan 反应计划No.编号Product 产品Process过程Product/Process/Spec./Tolerance 产品/过程/规格/公差Evaluation Measurement Tech.评价/测量技术Samp

39、le样件Control Method控制方法First Inspection首检ProcessInspection过程检查Finalinspection最终检查-0.1+0.23Outside diameter 外径27.3 +0.06/+0.02Micrometer千分尺(2550mm)451384833pcs/ Machine start up orChange tool 3pcs/3HAQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002) 2.SPC控制Close off / Rework

40、/Sort隔离/返工/全检10highness 高度3.6+0.05Height Tester030mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工34Concentricity 同轴度Concentricity Gage同轴度仪(19753-A-10P)3pcs/ Machine start up orChange tool 3pcs/3HAQL1.0 C=0In

41、spection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工42Chamfer 倒角Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工42Chamfer 倒角Projector 投影仪(490127)3pcs/ Machine start up orChange to

42、ol1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工30Cleaning 清洗Automatic ultrasoniccleaning (MachineNo.:Q01)Different parts mix不同的零件混合在一起Washing basket清洗蓝内Dempty washing basket使用空的清洗篮Visual check目视检查100%/Shift100%Production flow shee生产流转单 （编号：LCM-7F015) Cle

43、ar / Inform to leader清理/通知组长超声波清洗机 (设备编号：Q01) Different batches aremix不同批次混在一起Different color of flowsheet不同颜色流转单Machine no. card on thewashing basket机器号牌放进清洗篮Visual check目视检查10pcs/Shift100%Production flow shee生产流转单 （编号：LCM-7F015) Inform to leader通知组长Cuting oil not clean up油污没有清洗干净Consistency 浓度Cons

44、istency 4%2%Consistency浓度检测仪(设备编号：080923)10pcs/Shift100%Note formClose off / Rework隔离 / 返工Temperature温度655Thermometer温度计Note formClose off / Rework隔离 / 返工Time时间30 Minutes / Basket30分钟 / 篮Set up the washing machine设定清洗机时间Note formClose off / Rework隔离 / 返工Change washing solution更换清洗液1times / 15 daysVi

45、sual check目视检查Note formChange thewashing solution更换洗涤剂Part Surface bumps零件表面碰伤Patrs quantity零件数量1 layer of parts on thewashing basket清洗篮内只能放1层零件Check by 20 times magnifier20倍放大镜目视检查10pcs/Shift100%Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Sorting隔离 / 全检40Plating 电镀Salt Spray Test 盐

46、雾试验198H Salt Spray Tester 盐雾试验箱3pcs/Plating start up orAdd liquor Inspection report检验报告（报告编号：*）Close off / Rework隔离 / 返工43Plating thickness 镀层Zn:510mx-ray fluorescence testerX-荧光射线测试仪3pcs/Plating start up orAdd liquor Inspection report检验报告（报告编号：*）Close off / Rework隔离 / 返工50Final inspection 成品检验Surfa

47、ce bumps表面碰伤Parts accumulate零件堆积Put in tray one by one放进盘子排序摆放Check by 20 times magnifier20倍放大镜目视检查100%100%Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Sorting隔离 / 全检Surface is dirty表面有脏物 Appointed inspection area指定检查区Visual check目视检查100%100%Inspection report (PIR A01-002)检验报告(报告编号：A

48、01-002)Close off / Rework隔离 / 返工60Packing包装Plastic tray塑料托盘Box 纸箱Wood block木板Parts surface damage零件损坏Special packing material专用包材Visual check目视检查Every batch每批次Every batch每批次Check List 检查清单Rework 返工Quantity数量60pcs/ tray300pcs/boxVisual check目视检查Every batch每批次Every batch每批次Check List 检查清单Rework 返工Different batches aremix不同批次混在一起Label on every tray每盘贴标签Visual check目视检查100%P