组合式空调器系列技术手册

1、组合式空调器系列技术手册山东凌顿人工环境设备有限公司一、产品概述“凌顿”牌组合式空调器，是山东凌顿人工环境设备有限公司经多年研发，已形成能满足各种要求的系列产品。其风量范围从3000m 3/h-120000m 3/h ，可以满足冷却、加热、加湿、除湿、净化等各种要求。机组采用组合式框架板结构。空气处理性能齐备，组装灵活，运输方便，根据客户要求，可直接在现场安装，具有结构新颖，外观美观，安装维修方便，刚性好，漏风量小等特点，此机组可用于恒温恒湿空调系统及空调净化等工程的空气处理系统，此机组与自动控制装置相配合，可实现温度和湿度的自动调节。此产品可广泛应用于精密机械制造、精密计量、仪器仪表、航空航

2、天工业、电子工业、冶金、化工、纺织、医院、食品等工业部门集中送风的空气处理系统，也适用于宾馆、饭店、办公大楼、影剧院、商场、体育馆等公共建筑舒适性空调系统的空气处理。二、产品特点1 ）框架：采用铝合金框架，外表美观大方。框架由特殊制作的角连接件采用插入方式牢固的连接在一起，连接方便牢固2）面板：机组面板采用内外双层彩色钢板结构，两层板之间充注为高密度聚氨酯或聚苯乙烯发泡保温材料，导热系数小于0.022w/ （ m. ） ，密度达到45kg/m 3，具有导热系数小，强度高的特点，适用于各种环境条件。保温材料中加入阻燃材料，其防火指标达到或超过国家防火要求，面板有30mm 和 50mm 两种厚度可

3、选择。3）风机：风机采用国产或进口名牌双进风离心风机。采用进口轴承，每台风机均经过严格的动、静平衡试验，确保风机能在各种情况下很好的运转。风机有前弯和后弯两种系列多种规格，满足不同风量和风压的场合。风机和电机采用皮带传动，可通过更换皮带轮方便的调节风机转速从而改变风量和风压。4）电机：电机采用国产或进口名牌电机，防护等级IP54,绝缘等级F级。5）表冷器：表冷器采用优质铜管和波纹翅片，经机械胀管焊接而成，管片结合紧密，传热效率高。每个表冷器均经 过 2.8Mpa 的试压和检漏测试，确保表冷器安全、可靠运行。6）接水盘:采用先进的干式水盘设计，确保排水口位于水盘的最低位，冷凝水不会在水盘中停留。

4、特别适合用于洁净场合。7）组合式空调器具有十分强大的各种功能段，包括混合段、表冷段、加热段（电加热段、热水加热段、蒸气加热段）、过滤段（初效、中效）、加湿段（湿膜加湿、高压微雾加湿、蒸气加湿）、新风段、送风段、回风段、中间段、风机段、消声段等。可根据不同的工作场合和要求，任意选用，满足用户的各种要求。三、ZK空气处理机型号说明ZK8）机组的过滤器、加湿器、挡水板、电机等有各种不同品牌的产品供选用，同时可根据用户的要求, 加配各种电控装置。进出水管方向：左进水：z；右进水：” （顺气流方向）排管数：4排：4二；六排：6 P ; 8排：8 P额定风量：数字10组合式空调器举例说明：ZK10-6Y表

5、示：组合式空调器，风量10000m 3/h ,表冷器为6排管，进出水方式为右进水注：机组左右式判定方法：顺气流方向看，进出水管在左侧的为左式，反之为右式。四、组合形式分流段过滤段 表冷段中间段加热段送风机段分流段过滤段 表冷段 中间段 加热段送风机段五、机组各功能段参数表型号项目ZK03ZK04ZK05ZK06ZK07ZK08ZK09ZK10ZK15ZK20风量m3/h3000400050006000700080009000100001500020000主 要 技 术 参 数冷量kW入口工况27 CDB/19.5 CWB4排17.5223.3529.1236.4040.0447.3251.60

6、60.2087.68124.40150572009025.43313.0434434405554437651770754051055846排21.6028.8035.5244.4048.8457.7269.6081.20107.84152.40kCal/h1857624768305473818442002495335985565832927421310568排25.6834.2443.3554.2059.6270.4678.2491.28120.98171.602208529445372904651251273605566728678501104026147576冷量kW入口工况15 CDB热

7、 水2排24.1232.1640.2250.2855.3165.3677.3390.22120.19170.8820743276583459343241475555521365502775851033651465574排34.9846.6659.1473.9281.3195.10108.99124.82173.76248.88kCal/h300083401285085063571699278264692001107345149434214037蒸 汽2排29.7639.6851.0463.8070.1882.9293.60109.20147.52212.40255943412543984548

8、6860355713288049693912126857182664迎面风速m3/h2.5余压Pa412431518510470559655578608617噪声dB(A)62626365656568687376初 效 过 滤 段段长度（mm）255风速(m/s)2.5初阻（Pa/mmH 2。）50/5.1终阻（Pa/mmH 2。）100/10.2计数效率（）60%重量（kg）50506060707085100130145中 效 过 滤 段段长度（mm）855风速(m/s)0.2初阻（Pa/mmH 2。）75/7.65终阻（Pa/mmH 2。）150/15.3计数效率（）50%重量（kg）14

9、5145170170200200230270350440加湿段加湿量（kg/h ）12151822252934385065干蒸汽段长度mm255重量kg656580809595110128165205身压水段长度mm455重量kg55556565787890104135170型号项目j .一ZK25ZK30ZK40ZK50ZK60ZK80ZK100ZK120见量m3/h250003000040000500006000080000100000120000主 要 技 术 参 数冷量kW入口工况27 CDB/19.5 CWB4排152.40181.72208.56283.50340.20448.00

10、588.80691.201310541562751793522438102925723852805053585944326排197.60237.16275.44333.50400.20521.50685.40804.60kCal/h2035552368782855102858103441724484505894446919558排222.00266.64309.32391.50469.80617.40811.44952.56190820228310255015335590404028530964697838819202冷量kW入口工况15 CDB热水2排210.72271.39318.6538

11、8.50466.20616.14809.78850.621812192333972740373341104009325298806965.148175334排311.28372.94441.41562.80675.36898.801181.281386.72kCal/h26770132330837961348400858081077296810159011192578蒸 汽2排269.20327.36389.84478.50574.20768.601010.161185.842315122815303352624115104938126609968687381018822迎面风速m3/h余压P

12、a6376397558049318511000831噪声dB(A)7882828485868788初 效 过 滤 段段长度（mm）255风速(m/s)-2.5初阻50/5.1终阻100/10.2计数效率（）60%重量（kg）190255260305390505710810中 效 过 滤 段段长度（mm）855风速(m/s)0.2初阻75/7.65终阻150/15.3计数效率（）50%重量（kg）5306407508801040135019002160加 湿 段加湿量（kg/h ）7590120150180240250350干蒸汽段长度255重量kg23528029535043055075586

13、5高压水段长度455重量kg210250280330410535730840型号项目 f 一ZK03ZK04ZK05ZK06ZK07ZK08表 冷 段段长度mm655排管数468468468468468468换热面积m226.239.452.535.052.570.045.067.580.056.284.3112.461.892.8123.773.1109.6，146.2水流量t/h3.013.724.422.024.955.895.016.117.466.267.649.326.898.4010.288.149.8312.12水阻力kPa/mH 2O7.7413.148.037.7213.1

14、48.039.7616.9910.449.7616.9910.449.7616.9910.449.7616.9910.440.791.340.820.791.340.821.001.731.071.001.731.071.001.731.071.001.731.077/12表冷器台数1重量kg160175180146175195175186200195235254245265275256265276加 热 段段长度mm655管排数242424242424换热面积m212.825.717.134.222.066.027.585.230.260.535.7107.2水流量t/h3.963.962.

15、725.282.725.283.406.603.747.264.428.58水阻力kPa3.48.51.45.62.27.82.27.92.58.92.910加热器台数1热水温度C60重量kg145160155170155170185210225240230255风 机 段段长度1255重量kg375375395395410410回风段一般情况下回风机量为送风机量的80%,回风机全压为送风机全压的 50% ,如果用户另有选择可在合同中单独注明，风机转速、电机功率，段长按实际情况确定型号项目ZK09ZK10ZK15ZK20ZK25ZK30表 冷 段段长度mm655排管数4684684684684

16、68468换热面积m282.5123.7164.996.2144.3182.4130.0184.8238.8180.42800374.5237.4386.C474.8288.5，438.6，677.2水流量t/h8.6811.8718.6410.3813.8716.7016.0816.8820.8020.026228.5216.2133.8348.1831.26，40.78；48.86水阻力kPa/mH 2O11.6610.0812.6211.6810.0812.627.2112.1113.138.2314.0717.4810.2411.7714.7511.16，13.1016.281.181

17、.031.341.181.031.310.741.241.840.841.441.781.081.201.511.141.341.667/12表冷器台数12重量kg280295315335348365386398435455485526545595646658686721加 湿 段段长度mm655管排数242424242424换热面积m240.380.690.4100.863.677.081.6183.2116.0232.2141.5282.2水流量t/h7.927.928.908.9021.1221.1226.4013.2026.4038.6029.0429.04水阻力kPa2.99.92.

18、99.93.612.92.214.75.417.25.517.5加热器台数12热水温度C60重量kg24525626686312375396465482503542583风 机 段段长度1455165518552255重量kg5405707108708701360回风段一般情况下回风机量为送风机量的80%,回风机全压为送风机全压的 50% ,如果用户另有选择可在合同中单独注明，风机转速、电机功率，段长按实际情况确定型号ZK40ZK50ZK60ZK80ZK100ZK120表 冷 段段长度mm655排管数468468468468468468换热面和m2443.6518.4687.2421.7630

19、.5843.3506.1759.C1519677.81016/1355.4890.81336.2 1781.41 10456 15686 2091.4水流量t/h35.8747.3858.2048.7657.3667.3458.5168.8380877.0689.70106.18i 101.27 11788 139.5z 118.89 138.39 163.8 4水t/h力kPa/mH2O12.8315.7319.207.4717.0015.727.4717.0015.728.5019.4617.948.5019.4617.848.5019.6417.941.321.611.860.761.7

20、31.600.7611.731.600.871.991.830.871.991.830.871.991.837/12 表冷器台数234重量kg715748786815865886895946102399614551802176218002007216524982700加 湿 段段长度655mm管排数242424242424换热面加2188.0336.0206.2412.3247.5494.7331.4666.7435.6871.0511.41022zl29.0428.0433.0066.0039.6079.2046.2092.4060.72121.4471.286142.5t/h水阻力kPa3

21、.210.73.511.84.313.84.914.85.216.62.5611加热器公M,2热水温60,重量kg615684710782943986125614301580168017301840风 机 段段长度225528553255重量Kg170021002350310037003950回风段一般情况下回风机量为送风机量的80%,回风机全压为送风机全压的 50% ,如果用户另有选择可在合同中单独注明，风机转速、电机功率，段长按实际情况确定六、尺寸参数1、混合段混合段外形图外形尺寸表型号WHLAX BCDZK0310551055855400X400127201ZK0410551055855

22、400X400127201ZK0512551055855400X400127201ZK0612551055855400X400127201ZK0712551255855400X600127398ZK0812551255855400X600127398ZK0914551255855450X600102298ZK1014551455855450X600102498ZK15155516551055630X600112512ZK20185518551055600X800127727ZK25225518551255800X800127527ZK30245520551255800 X1050127327Z

23、K40285520551255800 X1400127327ZK50305522551255800 X1500127205205ZK603055265514551000X1500127527ZK803455305514551000X 2000127327ZK10034552255+205516551250X 20001021530ZK12034552455+245520551510X 200017221002、中间断，初效过滤段、中效过滤段和消声段中间断、初效过滤段、中效过滤段、消声段外形图中间断，初效过滤段、中效过滤段和消声段混合段外形尺寸型号WHLZK0310551055中间断初效过滤段中

24、效过滤段消声段ZK04105510556552558552055ZK05125510556552558552055ZK06125510556552558552055ZK07125512556552558552055ZK08125512556552558552055ZK09145512556552558552055ZK10145514556552558552055ZK15155516556552558552055ZK20185518556552558552055ZK25225518556552558552055ZK30245520556552558552055ZK4028552055655255

25、8552055ZK50305522556552558552055ZK60305526556552558552055ZK80345530556552558552055ZK10034552255+20556552558552055ZK12034552455+24556552558552055注：消声段标准段长 L如上表所示，用户如因机房面积等因素需要减少L长度时，可协商调整，但消声效果将有所下降3、表冷段ZK03-ZK1的卜形图ZK15-ZK5的卜形图ZK60-ZK8的卜形图4、加热段进出水管冷凝水管ZK100-ZK12料形图表冷段外形尺寸型号WHABDE进出水管管径4排6排8排4排6排8排4排6

26、排8排4排6排8排4排6排8排ZK0310551055211211216409409399-9916523114142ZK0410551055211211223562562549-141424ZK0512551055211211223562562538-141424ZK0612551055216216223704704690-222-2ZK0712551255216216223780780766-2224ZK0812551255216216231833833803-223ZK0914551255216223223866842842-22424ZK101455145521623123110069

27、79979-233ZK15165516552232232235495495491051051052g2424ZK2018551855223223223223701701701105105105h-22T24ZK25225518552232312317016856851051211212T33ZK30245520552232312317777617611051211212T33ZK40285520552232312317777617611051211212T33ZK5030552255223231231B=842B=655B=806B=649B=806B=6491051211212T33ZK60

28、305526552232312317136976971051211212T33ZK8034553055223231231B=886B=789B=849B=773B=849B=773921081082日33ZK10034552255+2055223231231B=789B=655B=773 B=649B=773B=649921081082，33ZK12034552455+2455223231231B=101 8B=842B=100 2B=926B=100 2B=926921081082i33ZK60-ZK8卜形图655ZK03-ZK1B卜形图ZK15-ZK5卜形图进出水管冷凝水管ZK100-ZK

29、12a 卜形图加热（预热）段外形尺寸型号WHABDE进出水管管径4排6排4排6排4排6排4排6排4排6排ZK0310551055211211409409-99165.1 1214 ZK0410551055211211562562-1 1 12.14ZK0512551055211211562562-1 1 1 -214ZK0612551055202216714704-1 1 1211 12ZK0712551255202216780780-1 1 122ZK0812551255202216843833-彳1 122ZK0914551255216216856856-22ZK1014551455216

30、21610091009-22ZK151655165521121657354981105.1 12m ZK201855185521622371570191105222 2ZK25225518552162237157019110522ZK30245520552232237777771051051 212-2 2ZK4028552055223223777777105105212 22-2 ZK5030552255223223B=942B=855B=942B=94292921 222g ZK60305526552232237137139292C 1 2工9-1 ”2 2ZK80345530552232

31、23B=886B=789B=865B=78992921 212ZK10034552255+2055223223B=789B=855B=789B=85592922, 2-2 ZK12034552455+1455223223B=1018 B=942B=1018 B=94292922122 26、分流段干蒸汽加湿外形图高压水喷雾加湿外形图加湿段外形尺寸型号WH冷凝水管ZK03105510551ZK0410551055ZK0512551055ZK0612551055ZK0712551255ZK0812551255ZK0914551255ZK101455145ZK1516551655ZK20185518

32、55ZK2522551855ZK3024552055ZK4028552055ZK5030552255ZK6030552655ZK8034553055ZK10034552255+2055ZK12034552455+2455（注、可依据客户要求选用其他加湿方式，订货时须特别说明）分流段外形图分流段外形尺寸型号WHLABCC1ZK03105510551255400400127200ZK04105510551255400400127200ZK05125510551255400400127200ZK06125510551255400400127200ZK0712551255125540060012720

33、0ZK08125512551255400600127200ZK09145512551255450600102150ZK10145514551255450600102150ZK15165516551655630600112170ZK20185518551655600800127200ZK25225518552055800800127200ZK302455205520558001050127200ZK402855205520558001400127200ZK503055225520558001600127200ZK6030552655245510001600127200ZK803455305524

34、5510002000127200ZK10034552255+ 2055285512502000102150ZK12034552455+ 24553710151020001723457、送风机段送风机段（侧出风）外形图送风机段（侧出风）外形尺寸型号WHLABDZK03105510551255400400201ZK04105510551255400400201ZK05125510551255400400201ZK06125510551255400400201ZK07125512551255400600398ZK08125512551255400600398ZK0914551255125545060

35、0298ZK10145514551255450600488ZK15165516551655630600512ZK20185518551655600800727ZK25225518552055800800527ZK302455205520558001050327ZK402855205520558001400327ZK503055225520558001600205ZK6030552655245510001600527ZK8034553055245510002000327ZK10034552255 + 20552855125020001530ZK12034552455+ 2455371015102

36、00021008、回风机段送风机段（上出风）外形图送风机段（上出风）外形尺寸型号WHLABDZK0310551055125540040095ZK0410551055125540040095ZK05125510551255400400127ZK06125510551255400400127ZK07125512551255400600127ZK08125512551255400600127ZK0914551255145560045097ZK1014551455145560045097ZK15165516551655630600112ZK20185518551655600800127ZK252255

37、18551855800800127ZK302455205522558001050955ZK402855205522558001400955ZK5030552255285580016001327ZK60305526552855100016001127ZK80345530553255100020001527ZK10034552255 + 20553255125020001302ZK12034552455+ 24553255151020001172回风机段外形尺寸型号WHLABCDZK0310551055125540040095201ZK0410551055125540040095201ZK0512

38、5510551255400400127201ZK06125510551255400400127201ZK07125512551255400600127398ZK08125512551255400600127398ZK0914551255145560045097298ZK1014551455145560045097498ZK15165516551455630600112512ZK20185518551655600800127727ZK25225518551655800800127527ZK302455205520558001050127327ZK4028552055205580014001273

39、27ZK503055225524558001600127205ZK6030552655245510001600127527ZK8034553055285510002000127327ZK10034552255+ 20552855125020001021530ZK12034552455+ 24552855151020001722100七、空调机组的安装、使用及维护1 、安装说明1) ) 机组的四周，尤其是检修门及外接水管一侧应留有充分空间，供维护设备使用。2) 机组应放置在平整的基座上(水泥或槽钢焊接成)基座应高于机房地平面200-250mm 。 在淋水段、表面冷却段应设排水沟或地漏，以便冷凝水排放或清洗机组时排放污水。3) 机组进出风口与风管连接处需用软性联接；外管路与机组管路相接时，不能用力过猛以免损坏换热器。4) 必须将外接管路的水路清洗干净后方可与空调机组的进出水管相连，以免将换热器水路堵死。5) 为了方面操作，用户应在机组外部的进出水管上安装放气及泄水阀门。通水时旋开放气阀门排气，排完后将阀门旋紧，停机后通过泄水阀门排出换热器水管内的积水。6) 空调机的供电为380V/50Hz 。检查电源电压符合要求后方可与电机电源相连