2020年最新的Walmart质量技术FCCA验厂审核要求及评分标准

1、2021年最新的Walmart质量技术FCCA佥厂审核要求及评分标准0Please ensure that all items highlighted with the CAMERA icon have pictures taken and kept for future reference. Photos od all NCs will be included in the FinalAudit Report 拍照,保存以供未来参考,NC要表达在报告里All items highlighted with PAPERIcon refers to DOCUMENTSat must be chec

2、ked and reviewed during the audit. Auditors mayrequest for hard copies from the factory of certain documents to take with them if they deemed it is necessary to serve as additional supporting evidences of their audit findings.But reference documents(photocopy/picture) of all NCs must be kept and/or

3、added to the Final Audit Report 审核员现场审核时需要包括这些内容,可以要求工厂提供复印件以备作为证据支持,NC所涉及的图片或复印件的参考文件必须保存并/或表达在报告里.卜目关证件营业执照、生产许可证、ISO9001-2021证书、产品质量标准国标、企标、产品认证证书.Particulars 细节EvidenceRating Guidelines3210Well Documented, Controlled and Effectively Implemented 有文件,有限制,有效实施Effectively implemented but not well Do

4、cumented 有效实施但未适宜文件化Documented but Partially Implemented 文件化但局部实施NOdocumentation and/ornot Implemented无文件无实施1.0Factory Facilities and Environment工厂设施和环境1. Are lighting sufficient in the following key areas?以下关键区域光度是否足够？&-Factory has sufficient lighting no less than:-Only 80% lumination of lighting a

5、nd no less than:-Only between 50% to 79% lumination of lighting was observed-Only 49% and lower lumination of lighting was observed1.1. Inspection Areas检验区75-100 footcandles(750-1000 lux) or aboveless than 75 footcandles(750 lux) and more than60less than 60 footcandles(600 lux) and more than35Less t

6、han 35 footcandles(350 lux)第1页共72页footcandles (600 lux)footcandles (350 lux)1.2. Production Areas生产区域50-75 footcandles (500-750 lux) or aboveless than 50 footcandles (500 lux) and more than40footcandles (400lux)less than 40 footcandles (400 lux) and more than30footcandles (300 lux)Less than 30footca

7、ndles (300 lux)1.3. Packaging包装区域30-50 footcandles (300-500 lux) or aboveless than 30 footcandles (300 lux) and more than20footcandles (200 lux)less than 20 footcandles (200 lux) and more than10footcandles (100 lux)Less than 10 footcandles(100 lux)1.4. Warehouse/Storage and Loading Areas仓库/存储和装载区20-

8、30 footcandles (200-300 lux) or aboveless than 20 footcandles(200 lux) and more than15footcandles (150 lux)less than 15 footcandles(150 lux) and more than5footcandles (50 lux)Less than 5 footcandles(50 lux)2. The facility maintains clean and organized production, finishing and packing areas.工厂的生产,成品

9、和包装区域保持干净和有序的生 产-Clean and Organized:-Production Area-Finishing & Packing Areas 干净和有序：生产区域成品和包装区域-Organized but not clean, but no soil area in working sites, no signs of pests -Production Area-Finishing & Packing Areas 有序但不干净,但工作场所没 有裸露的土地,未见虫害： 生产区域成品和包装区域-Disorganized in someareas: (Any of the thr

10、ee (3) areas) -Mess and dirty at most working sites, signs of pests一些区域无序状态(任何3处)：大多工作场所脏乱,有虫害-All areas are dirty an disorganized.-Mess, signs of pests, soil area at working sites所有区域是脏和无序状态 中工作场所乱,有虫害,有裸 露的土地第2页共72页3. Facility has separate inspection areaforeach department with inspection tables a

11、nd proper ventilation.工厂每个生产部门有独立的检验区域,有检验桌和 适宜的通风.-Factory has a separate inspection area for each department with table for checking items and writing report for END Line QC Inspection. In line/Dupro (IPQC) could conduct inspection using working table of workers. Also have good ventilation.工厂有在每个生

12、产部门设独立 的检验区域,有桌子供给FQC检验员检验和写检验报告, IPQC可以使用工人的工作台面 实施检验.而且通风良好.-Factory has a separate inspection area for each department with table for checking items and writing report for END Line QC Inspection. In line/Dupro (IPQC) could conduct inspection using working table of workers but ventilation is not s

13、o comfortable.工厂有在每个生产部门设独立 的检验区域,有桌子供给FQC检验员检验和写检验报告, IPQC可以使用工人的工作台面 实施检验.但通风不良.-Factory has a separate inspection area for each department for checking items and writing report for END Line QC Inspection. In line/Dupro (IPQC) could conduct inspection using working table of workers, but both table

14、 and ventilation are not sufficient.工厂有在每个生产部门设独立 的检验区域,有桌子供给 FQC 检验员检验和写检验报告, IPQC可以使用工人的工作台面 实施检验.但桌子和通风都不 够.-Factory does not have a separate or proper inspection area.-No table and poor ventilation.工厂没有独立的或何时的 检验区域,无桌子,且通风不良.第3页共72页4. Facility has documented and adequatepestscontrol program whic

15、h includes frequent inspections. in-house or 3rd party工厂有文件化的和足够的害虫限制程序和检验记录 内部或第三方&Factory has a proper pest/ control program and records of inspectionswithminimum frequency of twice a year and is documented and effectively monitored and implemented 有害虫限制程序每年至少2次的虫害限制,有 记录,且实施有效无害虫痕 迹,比方蚊虫尸体,蜘蛛网Fac

16、tory implements pest control program with minimum frequency of twice a year but is not properly documented 有害虫限制程序每年至少2次的虫害限制,实 施有效,但记录不完整Factory has a proper documented pest control program and records of inspections with minimum frequency of once a year anc but is not effectively monitored and imp

17、lemented 有害虫限制程序每年至少1次的虫害限制,但 没有有效监督和实施Factory does not have any pests control program nor records of inspection.没有害虫限制程序 没有害虫检验记录5. Facility has documented moisture control program which includes frequent inspections. Mandatory for factories producing products with solid wood & composite wood parts

18、 工厂有文件化的湿度限制程序及检验记录此项为 对于生产实木及复合木制品的工厂的强制要求Properly Documented & effectively implemented 有程序,有记录,且有效实施Effectively implemented but not documented 有效实施但记录不全Documented but only Partially implemented 有记录但局部实施No control program in place 无湿度限制第4页共72页6. Are storage conditions appropriate and adequate for r

19、aw material, WIP, finished products to avoid deterioration of quality or safety? Especially for sensitive materials/components. For example, for IC storage. Does factory have good environmental control on temperature, humidity, etc.M料,半成品,成品的存储条件是否适宜和充足以 ,免其质量或平安的降级退化.尤其对敏感材料或 部件.比方IC的存储.工厂对温度,湿度等是否

20、“良好的环境限制.-Factory has a documented procedure.-Factory has monitoring record of the environment control.-Auditor finds the Storage environment appropriate to the product.工厂有文件化的程序 工厂有环境限制的监控记录 审核员发现存储环境适宜于产 品-Factory has monitoring record of the environment control.-Auditor finds the Storage environm

21、ent appropriate to the product. However, no documented procedure is set up.工厂有环境限制的监控记录 审核员发现存储环境适宜于产 品.但工厂没有建立文件化的 程序-Auditor finds the Storage environment appropriate to the product. But no documented procedure or monitoring record can be found.审核员发现存储环境适宜于产 品.但工厂没有建立文件化的 程序或环境监控记录-The storage env

22、ironment is not appropriate to the product.审核员发现存储环境不适 宜于产品7. No broken windows or leaking roofs that may result to product contamination was observed during Audit.审核期间,没有发现会导致产品污染的破损的窗 户和渗漏的屋顶.&General state of windows and roofs are kept in good condition and no probable contamination has been obse

23、rved.窗子和屋顶的总的状态是良好 的,且未见可能的污染/Have broken windows and/or holes on roof that may leak, but still pose a low risk of contamination or afffecting products etc. 有破碎的窗子 和或 屋顶有 洞,可能漏,但仍旧造成对产 品有低污染或影响产品的风 险.Risk of contamination due to broken windows and leaking roofs.污染的风险由于破碎的窗子和漏的屋顶第5页共72页8. Factory imp

24、lements strict sharp tools control procedure to prevent scissors, knives, blades, broken glasses and needles to be mixed with product.工厂是否建立了严格的利器限制程序,以防剪刀, 刀具,刀片,碎玻璃,针混入产品.-All trimmers, scissors, needle cutter, etc are permanently attached to machines other than those identified in the Helpful Tip

25、s (Cutting & Packing) -All cutting tools have issue and return registry -Factory has policy and record for rejected sharp objects-Factory maintains dispatch and return record for scissors, thread cutter, tag gun needles & hand stitching needles etc. at both production and packing areas 所有的刀,剪刀等已与机器捆

26、 绑(裁剪和包装)所有裁剪工具有发放和归还登 记对于不合格的利器有政策和记 录工厂保存了生产和包装区的剪 刀,线头剪刀,标枪针,手缝 针等的分发和归还记录-Some or all sharp objects are not attached are used (other than those identified in the Helpful Tips)-and SNAP-OFF blades are used for products intended for Children 一些或所有利器未捆绑而 在使用美工刀在使用产品生产中Critical第6页共72页Critical9. Fact

27、ory implements a broken needle control process Applies for products that requires sewing and/or those used in ticketing or kimble guns for tags工厂实施断针限制过程.适用于广 品有缝制工序,标枪工序.03- Factory has Broken needle control process exists and standard for both prevention and detection.- Effective procedure exists

28、check needle issue quanity with returned needle from broken needle register. And other areas likedrawers, maintenance room etc.- All exceptions are recorded and rejected products are quarantined and/or destroyed.工厂有断针 限制过程和标准用于针的预防 和检测有有效的程序检查针的发放 数量,及断针登记的归还数量, 包括抽屉,设备保养房等 所有异常当断针不能找全时 有记录,且拒收的产品被断

29、 针污染的产品隔离或销毁了.-No control.-Needs major improvements. 无限制针的治理需要增强Critical10. Factory has metal detecting unitAirportSystem and located at the right finishing area and is enclosed and secured and have regular calibration records Applies to factories-Metal detector placed in an airport system & have do

30、cumented procedure.-There is proper-Metal detector placed in an airport system & have documented procedure.-There is proper-Factory has metal detecting unit but is not located and placed in an airport systemFactory does not have metal detecting unit nor process in place第7页共72页producing Stuffed /Plus

31、h Toys and Scoring will not apply (N/A) if factory does not need this machine工厂有金属验针设备(机场式)并置于适宜的成品 区,此区域隔离,平安,金属验针设备有定期的校 准记录适合生产填充/毛绒玩具的工厂,如果工 厂不需要此设备,判N/Alayout/setup to avoid/minimize thepossibility of goods by-passing the metal detection process. Located at the right area and is enclosed and se

32、cured-Found proper access control (Goods should only pass through the machine)-Found proper tools & records of machine calibration (9 points) capable to detect 1.2mm standard-Calibration records shows calibration frequency and who calibrated the machine -Have Quarantine Box with lock to secure and s

33、egregate contaminated products and with proper documentation records for traceability 工厂有金属验针设备,传送带 式,有文件化的校准和测试程 序(本地语言).机场式模式.有适宜的布局和设置,隔离(有layout/setup to avoid/minimize the possibility of goods by-passing the metal detection process. Located at the right area and is enclosed and secured-Found pr

34、oper access control (Goods should only pass through the machine) but NOT consistent-Found proper tools & records of machine calibration (9 points) capable to detect 1.2mm standard-Calibration records shows calibration frequency and who calibrated the machine-Have Quarantine Box but without lock to s

35、ecure and segregate contaminated products and with proper documentation records for traceability工厂有金属验针设备,传送带 式,有文件化的程序.机场式-NO calibration recordsORmachine was calibrated not using the 1.2mm standard but bigger size ORLoose access control found (unauthorized personnel access in the metal free zone)-

36、 NOT acceptable for ASDAand scoring will be ZER (0)OR-Factory uses only hand held metal detectors but with proper implementation, documentation and records of calibration-No Quarantine box to secure & segregate contaminated items ORHave Quarantine Box but without lock to secure and segregate contami

37、nated products and without proper documentation records for工厂无金属验针设备,无金 属验针过程.O第8页共72页围墙且平安,预防或减少含 金属物质的产品通过的可能 性.有适当的准入限制产品只能通过此机器有适当的工具用于校准,并有 校准记录,即9点验针,1.2MM 测试卡校准记录显示校准的频率及校 准人有带锁的隔离箱以保护和隔离 被污染的产品,并有记录用以 追溯.模式.有适宜的布局和设置,隔离有 围墙且平安,预防或减少含 金属物质的产品通过的可能性.有适当的准入限制产品只能1通过此机器但实施不一致.有适当的工具用于校准,并有 校准记录,

38、即9点验针,1.2MM 测试卡校准记录有记录校准人和校准频率的信息.有未带锁的隔离箱以保护和隔 离被污染的产品,并有记录用 以追溯.traceability工厂有金属验针设备,但摆放位置不对,或非机场式无校准记录或使用大于1.2MM测试卡,非9 点验针,或1宽松的门禁限制未授权人员进入无金属区-ASDA不接受,打0分或工厂应该用机场式验针机但只 有手持验针机有实施验针,有 验针记录,有校准记录无隔离箱用以保护和隔离被污染的产品或有未带锁的隔离箱以保护和隔离被污染的产品,无记录用以 追溯.有适当的限制产品只能通过 机器但是实施不一致数量和生产水平第9页共72页11. Does the plant

39、 have a back up power supply available that will allow production to continue in case of power failure?工厂是否有备用电源以便停电时生产可以继续色-Factory has back-up power supply Generator that can support 60-100% power requirement of the plant to run some key production machines and lighting and in good running conditi

40、on. 工厂 有发电机,满足60%-100%勺用 电需求关键工序及照明,状 态良好-Factory has back-up power supply Generator that can support at least 50% power requirement of the plant to run some key production machines and lighting and in good running condition. 工厂 有发电机,满足至少50%勺用电 需求局部关键工序及照明, 状态良好-Factory has back-up power supply Gene

41、rator that can only support some lighting requirement of the plant in the production floor and in good running condition. 工厂 有发电机,只满足生产楼层的 照明用电需求,状态良好-Factory does not have back-up power supply Generator.工厂没有发电机,第10页共72页YES. Factory have writtenYES. Factory have writtenYES. Factory have writtenNO wa

42、ste managementprocedure/policy thatprocedure/policy thatprocedure/policy thatsystem in placecontrols industrial waste.controls industrial waste.controls industrial waste.无废弃物治理体系Proper handling,Proper handling,Proper handling,collection, recycling andcollection, recycling andcollection, recycling an

43、ddisposal of hazardous anddisposal of hazardous anddisposal of hazardous andnon-hazardous waste arenon-hazardous waste arenon-hazardous waste are not4observed. Regularobserved. Regularimplemented properly based9scheduled waste disposal arescheduled waste disposal areon the factorys wastefollowed. Wa

44、ste managementfollowed. Waste managementmanagement systemis documented, implementedis documented, implemented是的.工厂有文件化的工业废12. Does the factory have establishedand have certification frombut do not have弃物治理程序或政策.procedure and effective industrial waste management system in placelocal envrionmental &

45、sanitation agencycertification from localenvrionmental & sanitation基于工厂的废弃物治理体系,工厂是否有建立的程序和有效的工业废弃物治理体是的.工厂有文件化的工业废agency that it is being未有效实施废弃物的处理,收系？弃物治理程序或政策.carried our properly in集,再利用和处置等基于工厂的废弃物治理体系, 有效地实施了废弃物的处理, 收集,再利用和处置等.日常 废弃物处理方案也实施了.废弃物的治理有记录,有实施, 且有相关环保和卫生部门颁发 的证书accordance with loc

46、al laws是的.工厂有文件化的工业废 弃物治理程序或政策.基于工厂的废弃物治理体系, 有效地实施了废弃物的处理, 收集,再利用和处置等.日常 废弃物处理方案也实施了.废弃物的治理有记录,有实施 但缺乏相关环保和卫生部门颁 发的证书第11页共72页1.1 Machine Calibration and Maintenance设备校准和保养32101. Factory has documented system and procedure for scheduled production machines & equipments cleaning and repairs and calibr

47、ation (Preventive Maintenance Program)工厂是否有文件化的生产机器设备的清洁和维修, 及校准系统和程序(预防保养程序)-Factory has system and procedures for scheduled maintenance (cleaning and repairs) of production machines & equipments and calibration and iseffectively implemented-All schedules and actionsare met,recorded,controlled and

48、maintained.-Factory has a master list of production machines & equipments which covers the following information.? Location, Maintenance status, schedule.? MaintenanceCertificates/records有生产机器设备的清洁和维 修,保养的程序,方案,有校 准程序和方案,并有效实施, 所有方案和举措到达要求,有 记录,受控状态,并保存 有设备清单,包括：位置保养 状态,方案,保养证书和记录-Factory has system

49、 and procedures for scheduled maintenance (cleaning and repairs) of production machines & equipments and calibration and is implemented-But NOT All schedules and actions were recorded, controlled and maintained.-Factory has a master list of production machines & equipments but the records were not u

50、pdated.有生产机器设备的清洁和维 修,保养的程序,方案,有校 准程序和方案,并有效实施, 但不是所有方案和举措有记 录,受控状态,并保存有设备清单,但记录未被更新-Factory has system and procedures for scheduled maintenance (cleaning and repairs) of production machines & equipments and calibration but only PARTIALLY implemented -NOT all schedules are followed but actions are r

51、ecorded, controlled and maintained.-Factoryhas master list for the production machines & equipments however some of the machines & equipments were not serviced 有生产机器设备的清洁和维 修,保养的程序,方案,有校 准程序和方案,但只有局部实 施,不是所有方案有实施,有局部 实施记录,受控状态,并保存 有设备清单,但局部设备未实 施清洁,维修等.-Factory does not have system and procedures fo

52、r scheduled maintenance (cleaning and repairs) of production machines & equipments and calibrations . No records are maintained.没有生产机器设备的清洁 和维修,保养的程序,方案, 无校准程序和方案,无保养 记录,第12页共72页2. Factory has documented system and procedure for scheduled calibration of Inspection and Testing tools and equipments工厂是

53、否有文件化的检验和测试仪器和设备的校准 系统和程序o-Factory has system and procedures for scheduled calibration of Inspection and Testing tools and equipments and is effectively implemented.-All schedules and actions are followed, recorded and maintained.-Factory has a master list for the Inspection and Testing tools and eq

54、uipments which will cover following information.? Location, Calibration status, schedule.? Calibration Certificates.? Records and maintenance of Master instruments.有程序,有方案,有效实施, 所有方案和举措有实施,有记 录,并保存.校准清单,包括：位置,校准 状态,方案,校准证书,校准 记录和保养记录-Factory has system and procedures for scheduled calibration of Ins

55、pection and Testing tools and equipments and is effectively implemented -But NOT All schedules and actions were recorded, controlled and maintained.-Factory has a master list of calibtrated inspection and testing tools & equipments but the records were not updated.有程序,有方案,有效实施, 但不是所有方案和举措都有实 施记录,受控状

56、态,并保存. 有校准清单,但未更新-Factory has system and procedures for scheduled calibration of Inspection and Testing tools and equipments but only PARTIALLY implemented -NOT all schedules are followed but actions are recorded, controlled and maintained. -Factory has a master list of calibtrated inspection and testing tools & equipments however some of the instruments were not serviced有程序,有方案,但只是局部 实施,不是所有方案有实施.有局部 实施记录,受控,并保存.有校准清单,但局部未实施校