XXXXXX新产品验证试验报告

1、 XXXXXX验证试验报告报告编号：QA1301001完成日期：Jan.15.2009页码：14 of 14样品数量:10PCS委托日期:Dec.25.2009 产品验证试验报告TO：XXXCC：XXX拟制：XXX审核：XXX目录1.0实验目的22.0实验设备23.0样品名称、编号及来源24.0试验方法/环境与步骤要求24.1实验室环境测试:24.2试验流程：34.3预处理:34.4初始测试项目及数据:34.5关键器件温升试验:74.6低温贮存与工作试验:74.7高温贮存与工作试验:94.8恒定湿热试验:94.9模拟故障测试试验:104.10最后测试:115.0实验结果判定146.0附件141

2、.0 实验目的新产品可靠性验证试验。2.0 实验设备序号设备名称设备型号设备编号1高压仪TOS8870AFE-00112三用表34410AFE-03993AC SOURCEChroma 6520FE-04004电子负载Chroma 6214FZ-00105功率测试仪AN2102WFC110986可程式恒温恒湿仪TH-225D060420A7数字示波器DOS6032AFE-0398A8温度测试仪DR130FZ-00099调压仪TDGC210振动试验台DZD-450A11跌落测试台3.0 样品名称、编号及来源3.1 样品型号/名称：FP09M0383.2 FEREX P/N #： 3.3 样品编号

3、： No.1 No.103.4 试验样品来源：R&D4.0 试验方法/环境与步骤要求4.1 实验室环境测试: 环境等级环境条件I试验室环境温度23±2试验室相对湿度55%±5%试验室气压无法测试试验室风速无风状态4.2 试验流程： 预处理高温贮存与工作试验初始 测试模拟故障测试安规综合测试关键器件温升试验恒定湿热试验高温贮存与工作试验最后 测试4.3 预处理:l 将试验样本除去包装并水平放置，每台样本之间距离以及到试验台面的距离均大于5cm；l 试验用负载的发热应不影响试验数据的准确采集，l 样品结构检查、自制编号。4.4 初始测试项目及数据4.4.1 初始测试项目

4、：序号试验项目技术要求测试方法1结构工艺要求产品承认书结构特性目视2交流输入电压范围90VAC 264VAC参考Spec实测3交流输入电流0.55A/0.33A MAX AT INTPUT 115/230VAC参考Spec实测4额定输出电压见附表(一)参考Spec实测5输出电压稳定度见附表(表一)参考Spec实测6输出电压纹波峰-峰值AT230VMAX LOAD见附表(一)参考Spec实测6效率AT 230VMAX LOAD见附表(一)参考Spec实测8开关机过冲幅度产品承认书参考Spec实测9带容性负载能力产品承认书参考Spec实测10抗电强度AC3000V 10MA 60S参考Spec实测

5、FAP018-120S150B2电源带载条件： VoutLoadVo1 +3.3VVo2 +5.1VVo3 +12.0VVo4 +23.0VVo5 +4.5VMin output current(MA)800450102010Type output current(MA)80015001030010Max output current(MA)100015001050010output VoutMin：3.15V4.75V11.28V21.88V3.83VMax：3.46V5.35V12.72V26.45V5.17Voutput RippleMax：50mV50mV120mV250mV50mVE

6、fficiencyMin:65%样品编号负载输入AC电压（V）输出电压（V）测试结果Vo1(V)Vo2(V)Vo3(V)Vo4(V)Vo5(V)功耗输出标称电压3.3V/ 800mA5.1V/ 1500mA12V/ 10mA23V/ 300mA4.5V/ 10mA1Min903.275.1212.1724.284.37PASS2203.295.1512.1824.314.412643.285.1612.1824.334.40标称903.255.0812.1224.084.322203.285.1012.1524.194.332643.295.1112.1624.204.34Max903.215

7、.0312.0123.964.262203.245.0512.0524.034.282643.245.0612.0624.044.27纹波23031 mV35 mV67 mV121 mV28 mV效率AT230VAC Type LOAD68.7%2Min903.215.2312.3124.124.36PASS2203.235.2512.3324.154.382643.245.2612.3524.164.39标称903.195.2112.2423.964.332203.235.2412.2823.984.352643.255.2512.2923.984.35Max903.185.1612.142

8、3.784.182203.215.1812.1823.824.192643.225.1912.1723.844.21纹波23029 mV33 mV78 mV116 mV24 mV效率AT230VAC Type LOAD69.3%3Min903.315.1812.0824.194.31PASS2203.355.1912.1524.224.332643.365.1912.1624.234.34标称903.285.1312.0124.074.272203.305.1512.0324.064.252643.335.1612.0524.104.25903.175.1011.9823.854.192203

9、.155.1112.0223.894.212643.165.1312.0323.924.22纹波23027mV36 mV61 mV97 mV26 mV效率AT230VAC Type LOAD67.8%4Min903.255.2812.1324.174.37PASS2203.295.2912.1724.164.382643.315.2912.1924.194.40标称903.245.1611.9824.054.402203.265.1811.9924.074.282643.275.2012.0324.084.27903.185.0811.9023.884.202203.205.0911.9723

10、.914.232643.195.0511.9823.934.26纹波23027mV36 mV87 mV103 mV22 mV效率AT230VAC Type LOAD70.12%5Min903.225.2812.0824.254.33PASS2203.255.2912.1124.284.312643.285.3212.1524.314.32标称903.215.1711.9724.194.282203.265.2511.9624.234.232643.285.2712.0324.284.26903.195.1311.8924.064.202203.245.1511.9524.104.232643.

11、265.1811.9624.134.26纹波23038 mV40 mV91 mV117 mV31 mV效率AT230VAC Type LOAD70.6%6Min903.265.1812.0824.194.28PASS2203.355.1912.1524.224.322643.365.1912.1624.234.34标称903.285.1312.0124.074.272203.305.1512.0324.064.252643.335.1612.0524.104.25Max903.175.1011.9823.854.192203.185.1112.0223.894.252643.205.1312.

12、0323.924.27纹波23029 mV35 mV77 mV113 mV26 mV效率AT230VAC Type LOAD69.7%7Min903.275.1112.1724.224.33PASS2203.295.1512.1824.314.412643.285.1612.1824.334.40标称903.255.0812.1224.084.322203.285.1012.1524.194.332643.295.1112.1624.204.34903.215.0312.0123.964.262203.245.0512.0524.034.282643.295.0612.0624.044.34纹

13、波23031 mV34 mV71 mV108 mV30 mV效率AT230VAC Type LOAD68.9%8Min903.315.1812.0824.194.30PASS2203.355.1912.1524.224.332643.365.1912.1624.234.34标称903.285.1312.0124.074.212203.305.1512.0324.064.252643.335.1612.0524.104.25903.175.1011.9823.854.192203.155.1112.0223.894.212643.165.1312.0323.924.22纹波23023 mV36

14、mV68 mV96 mV32 mV效率AT230VAC Type LOAD70.1%9Min903.175.1312.0124.074.27PASS2203.255.1612.1824.334.402643.285.1012.1524.194.33标称903.245.1511.9524.104.232203.265.0911.9924.134.252643.265.1311.2124.154.26903.235.2512.1723.914.092203.275.2812.0323.964.112643.295.3012.0823.984.16纹波23034 mV36 mV87 mV112 mV

15、29 mV效率AT230VAC Type LOAD69.3%10Min903.285.1612.0924.124.17PASS2203.215.1912.0724.184.192643.295.2612.0724.234.25标称903.235.0811.8824.104.112203.255.1011.9224.154.162643.265.0711.9524.154.18903.245.1311.9723.964.132203.275.1512.0123.984.202643.305.1612.0323.994.21纹波23036 mV38 mV87 mV95 mV26 mV效率AT230

16、VAC Type LOAD68.4%4.5 关键器件温升试验:7.08.09.010.010.110.210.310.410.510.610.74.5.1 测试条件及要求按表四要求进行测试并记录数据:表四测试条件: 测试点AB备注输入电压(V)120VAC264VAC1.输出电流:按产品承认书第2.2条中最大负载;2.环境要求按验证要求表一要求;3.试验时间:5小时输入频率(Hz)60Hz50Hz输入电流(A)0.360.21初始环境温度t1()24.825.0终止环境温度t2()25.024.7测试温度()最大允许温度()IC1底部PCB81.281.0=120-10-40+t2滤波器LF1

17、63.864.2=130-10-40+t2热敏电阻RT171.572.3=120-10-40+t2变压器T1线圈(B级绝缘)82.781.9=130-10-40+t2变压器T1骨架(B级绝缘)79.679.2=130-10-40+t2二极管D1586.684.7=140-10-40+t2MOSFET Q285.284.4=140-10-40+t2电容C261.863.7=105-10-40+t2电容C2163.563.8=105-10-40+t2电容C2262.764.1=105-10-40+t2电容C1865.664.7=105-10-40+t2电阻R479.280.6=150-10-40+

18、t2温度测试仪:DR130;热电偶为K型;4.6 低温贮存与工作试验4.6.1 温度与时间要求（如图一）：图一4.6.2 低温贮存与工作试验项目：Ø 低温贮存试验：按GB2423.1中试验Ab的试验方法进行，产品不通电水平放置于试验箱内，从环境温度降低到最低存贮温度-10±3的时间为1±0.1小时，持续试验时间为16小时后结束。Ø 低温工作试验：贮存试验结束后，立即在120VAC/60Hz和264VAC/50Hz下分别测试输出电压并记录数据, 按GB2423.1中试验Ad的试验方法提高试验箱温度到最低工作温度0±3的时间为0.4±0.

19、05小时，进行以下试验。Ø 低温持续工作试验：先在120VAC/60Hz持续工作24小时，再在264VAC/50Hz持续工作24小时中间每隔6小时测试一次输出电压并记录数据，期间不得中断试验。Ø 低温开关机试验：先加264VAC单相交流电，通电60秒，断电5秒；再加230VAC单相交流电，通电60秒，断电5秒；继续加120VAC单相交流电，通电60秒，断电5秒；持续时间为72小时，中间每隔6小时测试一次输出电压并记录数据，期间不得中断试验。Ø 输出电流按产品承认书第2.2条最大负载要求.4.6.3 恢复：从最低工作温度0±3恢复到试验室环境温度的时间为0

20、.5±0.05小时。4.6.4 最后测试：按初始检验项目测试并要求符合产品承认书标准。4.7 高温贮存与工作试验4.7.1 温度与时间要求（如图一）：4.84.94.7.14.7.2 高温贮存与工作试验项目：Ø 高温贮存试验：按GB2423.2中试验Bb的试验方法进行，产品不通电水平放置于试验箱内，从环境温度升到最高存贮温度85±2的时间为1±0.1小时，持续试验时间为16小时后结束。Ø 高温工作试验：贮存试验结束后,立即在120VAC和264VAC测试输出电压并记录数据, 按GB2423.2中试验Bd的试验方法降低试验箱温度到最高工作温度40

21、±2的时间为0.8±0.05小时，进行以下试验。Ø 高温持续工作试验：先在120VAC/60Hz输入持续工作24小时，再在264VAC/50Hz输入持续工作24小时,中间每隔6小时测试一次输出电压并记录数据，期间不得中断试验。Ø 高温开关机试验：先加264VAC单相交流电，通电60秒，断电5秒；再加230VAC单相交流电，通电60秒，断电5秒；继续加120VAC单相交流电，通电60秒，断电5秒；持续时间为72小时，中间每隔6小时测试一次输出电压并记录数据，期间不得中断试验。4.7.3 输出电流按产品承认书第2.2条中最大负载要求;4.7.4 恢复：从最高

22、工作温度40±3恢复到试验室环境温度的时间为0.5±0.05小时。4.7.5 最后测试：按初始检验项目测试并要求符合产品承认书标准。4.8 恒定湿热试验4.8.1 恒定湿热与时间要求（如下图）:4.8.2 恒定湿热试验项目：Ø 恒定湿热贮存试验：按GB2423.3中的试验方法进行，产品不通电水平放置于试验箱内，从环境温度升高到试验温度40±2的时间为1±0.1小时，不加湿；不通电存贮1小时后，增加湿度至93%+2%/-3%的时间是1±0.1小时，注意避免凝露；保持温度和相对湿度不变，持续存贮24小时结束。Ø 恒定湿热工作试验

23、：贮存试验结束后，立即在120VAC/60Hz和264VAC/50Hz分别测试输出电压并记录数据，并进行以下试验。Ø 恒定湿热持续工作试验：先在120VAC/60Hz输入持续工作12小时，再在264VAC/50Hz输入持续工作12小时，中间每隔6小时测试一次输出电压并记录数据，期间不得中断试验。Ø 恒定湿热开关机试验：加264VAC单相交流电，通电60秒，断电5秒；再加230VAC单相交流电，通电60秒，断电5秒；继续加120VAC单相交流电，通电60秒，断电5秒；持续时间为72小时，中间每隔6小时测试一次输出电压并记录数据，期间不得中断试验。Ø 输出电流按产品承

24、认书第2.2条中最大负载要求;4.8.3 恢复：从恒定湿热恢复到试验室环境的时间为1.2±0.05小时。4.8.4 最后测试: 按初始检验项目测试并要求符合产品承认书标准。4.9 模拟故障测试试验:4.9.1 试验方法: 按GB4943-2001第5.3条要求进行异常和故障工作测试试验,试验要求见下表输入电压:230V/50Hz;输出电流按产品承认书第2.2.5条要求序号试验点故障类别试验时间结果1D1短路1minPASS2LF1短路5minPASS3U1 1-2短路30minPASS4U1 3-4短路5minPASS5C2短路5minPASS6C21短路30minPASS输入电压:

25、264V/50Hz;输出电流按产品承认书第2.2.5条要求序号试验点故障类别试验时间结果1D1短路1minPASS2LF1短路5minPASS3U1 1-2短路30minPASS4U1 3-4短路5minPASS5C2短路5minPASS6C21短路30minPASS4.9.2 判定条件:根据试验结果并按按GB4943-2001第5.3.8条进行判定;试验中允许有器件损坏;4.10 最后测试：按产品承认书进行全项目测试（记录请见下表）。 14 / 14最终测试记录:样品编号负载输入AC电压（V）输出电压（V）测试结果Vo1(V)Vo2(V)Vo3(V)Vo4(V)Vo5(V)功耗输出标称电压3

26、.3V/ 800mA5.1V/ 1500mA12V/ 10mA23V/ 300mA4.5V/ 10mA1Min903.265.1611.9824.054.23PASS2203.265.1811.9924.074.282643.275.2012.0324.084.27标称903.185.0811.9023.884.202203.205.0911.9723.914.232643.195.0511.9823.934.26Max903.185.1612.1423.784.182203.215.1812.1823.824.192643.245.0612.0524.104.23纹波23026 mV37 m

27、V69 mV114 mV23 mV效率AT230VAC Type LOAD68.5%2Min903.185.0811.9023.884.20PASS2203.205.0911.9723.914.232643.195.0511.9823.934.26标称903.195.2112.2423.964.332203.235.2412.2823.984.352643.255.2512.2923.984.35Max903.185.1612.1423.784.182203.215.1812.1823.824.192643.225.1912.1723.844.21纹波23026 mV31 mV76 mV119

28、 mV25 mV效率AT230VAC Type LOAD69.0%3Min903.225.2812.0824.254.33PASS2203.255.2912.1124.284.312643.285.3212.1524.314.32标称903.215.1711.9724.194.282203.265.2511.9624.234.232643.285.2712.0324.284.26903.175.1011.9823.854.192203.155.1112.0223.894.212643.165.1312.0323.924.22纹波23029mV37 mV63 mV107 mV27 mV效率AT2

29、30VAC Type LOAD67.4%4Min903.255.2812.1324.174.37PASS2203.295.2912.1724.164.382643.315.2912.1924.194.40标称903.245.1611.9824.054.402203.265.1811.9924.074.282643.275.2012.0324.084.27903.185.0811.9023.884.202203.205.0911.9723.914.232643.195.0511.9823.934.26纹波23026mV36 mV86 mV109 mV27 mV效率AT230VAC Type LO

30、AD69.8%5Min903.225.2812.0824.254.33PASS2203.255.2912.1124.284.312643.285.3212.1524.314.32标称903.215.1711.9724.194.282203.265.2511.9624.234.232643.285.2712.0324.284.26903.195.1311.8924.064.202203.245.1511.9524.104.232643.265.1811.9624.134.26纹波23030 mV37 mV82 mV110 mV36 mV效率AT230VAC Type LOAD70.5%6Min9

31、03.265.1812.0824.194.28PASS2203.355.1912.1524.224.322643.365.1912.1624.234.34标称903.285.1312.0124.074.272203.305.1512.0324.064.252643.335.1612.0524.104.25Max903.175.1011.9823.854.192203.185.1112.0223.894.252643.205.1312.0323.924.27纹波23028 mV32 mV73 mV119 mV22 mV效率AT230VAC Type LOAD68.8%7Min903.275.11

32、12.1724.224.33PASS2203.295.1512.1824.314.412643.285.1612.1824.334.40标称903.255.0812.1224.084.322203.285.1012.1524.194.332643.295.1112.1624.204.34903.215.0312.0123.964.262203.245.0512.0524.034.282643.295.0612.0624.044.34纹波23030 mV38 mV77 mV106 mV36 mV效率AT230VAC Type LOAD68.3%8Min903.315.1812.0824.194.30PASS2203.355.1912.1524.224.332643.365.1912.1624.234.34标称903.285.1312.0124.074.212203.315.1512.0324.064.24