温控仪说明书

1、BWDK- 系列 通过 ISO9001:2000 质量体系认证 认证号： 05504Q10349ROS变压器用电阻温度器使用说明书制造单位：南京超博机电设备工程有限公司安全指导在安装、操作和运行本温控器前，请仔细阅读本说明书，并妥善保管。只有合格的技术人员才允许操作本温控器，在进行操作前，要熟悉使用 手册中所有安全说明、安装、操作和维护规程。本温控器的正常运行取决于 正确的运输、安装、操作和维护。1. 本温控器的输入电源为：220V，50Hz。 2请确保所有电气连接正确、牢固。3. 本温控器接通电源后，请不要接触外露的带电部件。4. 端子1、2、3、4、5、6、7、16、17带有危险电压。5.

2、 产品上的风机输出端子1、2、3、4、5、6与7间严禁短路。6. 对变压器进行高压测试时，请先将温控器与变压器分离，以免损坏温控器!1. 使用前请仔细阅读说明书。2. 本温控器只能按本公司规定的目的使用。未经授权的修改和使用非本公司所 出售或推荐的零配件都可能导致本系统出故障，甚至失效。3. 避免在含有二氧化硫（SQ）、硫化氢（H2S）或其他腐蚀性气体的大气中使 用本温控器，否则会使继电器触点失效。4. 整机安装好后，连接好有关引线，在确定无误的情况下方可送电运行。5. 传感器探头请勿用打火机烧烤（火焰温度在 800°C左右）。6. 不要在继电器输出触点上施加比最大额定值大的电压、电

3、流。温控器属精密仪表，请客户妥善保管和放置，如确有问题，使用说明书上或 温控器内的产品合格证上有我公司的售后服务电话，请客户直接与本公司联系， 公司将有专人负责处理，谢谢合作。同时感谢您使用本公司产品，不足之处敬请 您提出宝贵意见，以使我们以后的工作做得更好。、产品概述本仪器是为干式变压器设计的新一代电脑温度控制器，它采用先进的计算机控制技术和数据存贮技术设计而成，且在设计中采用了硬件和软件相结合的抗干 扰措施，使产品具有了极强的抗干扰能力。 本仪器能保证干式变压器在正常的温 度范围内安全地工作，是保护干式变压器的重要装置。温控器的各种控制参数只 需通过面板上几个按键的设置就可实现，而且设定的

4、参数在停电后永不丢失。 本仪器还具有“黑匣子”功能，可记录变压器掉电时刻三个绕组的温度，以供查询。在使用方面，本仪器具有操作简单、安装方便、维护容易的特点。本产品符合JB/T7613-1994变压器用电阻温度计标准本产品生产体系通过IS09001质量体系认证。、产品型号：BWDK系列电阻温控器产品型号如下表:型号功能BWDK-3205巡回显示三相绕组温度，具有故障、超温、跳闸无源触点输 出，无风机控制功能。BWDK-3205B除具有3205所有功能以外，还具有三路420mA模拟电流 输出，输出三相温度的模拟量。BWDK-3205C除具有3205所有功能以外，还具有三路15V模拟电压输 出，输出

5、三相温度的模拟量。BWDK-3205D除具有3205所有功能以外，还具有RS232接口，同时输出 三相温度和传感器状态数子信号。BWDK-3205E除具有3205所有功能以外，还具有RS485接口，同时输出 三相温度和传感器状态数子信号。BWDK-3206巡回显示三相绕组温度，具有故障、超温、跳闸无源触点输 出，具有4或6路风机控制功能。BWDK-3207巡回显示三相绕组温度，具有故障、超温、跳闸无源触点输 出，具有4或6路风机控制功能和断相报警保护功能。BWDK-3208B除具有3207所有功能以外，还具有三路420mA模拟电流 输出，输出三相温度的模拟量。BWDK-3208C除具有3207

6、所有功能以外，还具有三路15V模拟电压输 出，输出三相温度的模拟量。BWDK-3208D除具有3207所有功能以外，还具有RS232接口，同时输出 三相温度、风机状态和传感器状态数子信号。BWDK-3208E除具有3207所有功能以外，还具有RS485接口，同时输出 三相温度、风机状态和传感器状态数子信号。三、技术参数1. 测温范围：0 0C200 0C2. 测温精度：±1%FS3. 分 辨 率：0.1 0C4. 工作电压：AC220V± 10%（50Hz）5. 功 耗：5VA6. 传 感 器：三支PtIOO铂热电阻，三支PTC热电阻（选件）7. 继电器触点容量： 10A/

7、250VAC8. 仪表重量：v 3Kg9. 外形尺寸：260X 200X 80 （mm）10. 模拟量输出：三路4-20mA电流，或三路1-5V电压11. 数字量输出：RS232或RS485串行通信接口四、产品功能介绍1 、 具有三相绕组温度的巡回温度显示或最高温度显示功能。2、可根据设定的开风机温度和关风机温度自动控制风机的开启和关闭，保证干式变压器在正常温度下安全地工作。 当三相绕组温度中的最高一相温度超过开 风机的设定温度或在手动开风机的情况下，风机会开启。2.1 . 变压器可配用 2台、4台、6台风机或不接风机。接有风机时，当风机开 启，则温控器面板上相应编号的“风机”工作指示灯变为绿

8、色。2.2 . 若某风机出现断相故障时，则温控器面板上该相风机工作指示灯变为红 色，同时发出蜂鸣报警声。3、 具有超温报警功能。 当三相绕组温度中的最高一相温度超温时， 温控器内 发出蜂鸣报警声，同时面板上“超温”灯亮， “超温”输出端子（ 13、15端）输 出一个闭合开关信号。4、具有自动跳闸功能。当三相绕组温度中的最高一相温度达到跳闸温度时， 温控器内发出蜂鸣报警声，同时面板上“跳闸”灯亮， “跳闸”输出端子（ 11、 12 端）输出一个闭合开关信号。5、具有传感器故障报警功能。传感器故障时，温控器面板上的“故障”指示 灯亮，温控器内发出蜂鸣报警声， “故障”输出端子（ 14、15端）输出

9、一个闭合 开关信号。5.1 指示灯不同颜色代表不同相传感器故障： 黄色代表 A 相，绿色代表 B 相，红色代表C相，不亮时，代表传感器工作正常5.2通过温度显示区显示不同的代码来区分传感器短路和开路故障：在温度 显示区显示H表示开路，显示 L表示短路。5.3传感器一相或两相故障时，只根据未故障传感器的温度信号控制风机， 三路传感器同时故障时立即开启风机。6、具有参数设置功能。可通过温控器面板上的按键直接设定关闭风机温度、 开启风机温度、超温报警温度、超高温跳闸温度、定时开风机时间、本机通信编 号及所控制风机的台数。在停电后设置数据不丢失。7、具有手动控制风机功能。可通过温控器面板上的“手动风机

10、”键手动开启 风机。此功能也可作为测试风机功能使用。8风机控制型温控器具有定时开启风机的功能，用户可在面板上进行0255个小时任意设置（当设置为0时，表示取消此项功能），定时时间到达后，风机 自动运行1分钟后停止。出厂时设置在24小时。9、具有“黑匣子”功能。温控器自动将断电时刻三相绕组的温度记录在内存 中，以备查询。为了避免再次通电后断电而改变记忆数据，规定温度低于80 0c时，不刷新原来记录的温度。五、产品操作说明绿：开机红：断相黄:绿：B相红：C相0<机30<机2风机1机机机456O手 动OOO最超跳高温闸故障图1 面板图1. 首次上电：当温控器一接上电源，就处于巡回温度显示

11、状态。巡回显示A、 B、C三相绕组温度（字母D代表环境温度）。2. 最高温度显示状态与巡回温度显示状态切换： 面板上有一个“最高/+”键, 在巡回温度显示状态按一下“最高/+”键，则温控器面板上的“最高”灯亮，温 控器进入最高温度显示状态，固定显示三相绕组中的最高相温度； 再按一下“最 高/+”键，则温控器面板上的“最高”灯灭，此时温控器切换回巡回温度显示状态03. 手动开风机：面板上有一个“手动风机”键，在温度显示状态按一下“手 动风机”键，则强制开启风机，同时温控器面板上的“手动”灯及相应编号的“风 机”工作指示灯亮；再按一下“手动风机”键，则取消手动开启风机功能，同时 温控器面板上的“手

12、动”灯及相应编号的“风机”工作指示灯灭。4. 掉电数据查询功能：面板上有一个“查询”键，在温度显示状态连续“查 询”键则依次显示上次掉电时 A、B、C三相绕组温度。5. 控制参数的查询步 骤'、显示按键第i位 数 码 管第2位第5位 数码管说明备注1i=080此参数为关风机温度， 设定范围60 0C1OO °C出厂设置为80 °C2-能2=100此参数为开风机温度， 设定范围80 0C120 0C出厂设置为100 0C3（功能）3=130此参数为超温报警温度， 设定范围110 0C150 °C出厂设置为130 °C4（功能）4=150此参数为超温

13、跳闸温度， 设定范围130 0C170 0C出厂设置为150 0C5H=024此参数为定时开启风机时间， 设定范围0255小时出厂设置为24小时 设为0取消定时开风机6P=001此参数为进行 RS232/RS485通信 时，本机的通信地址编号7F=006此参数表示温控器所控制风机的 台数，设定值为0，2，4，6出厂设置为6台8CE能）回到温度显示状态六、控制参数的修改步 骤、显示 按键第i位 数 码 管第2位第5位 数码管说明备注1功能i=080此参数为关风机温度，设定范围60°C100°C出厂设置为80 0C2连续按三次（功能01=080此时按 最高+）c查询）键可在60

14、100范围内进行设置第1位数码管的小数点 亮，表示进入参数设疋 状态。32=100此时按C最高/0）c查询键可在80120范围内进行设置出厂设置为100°C4f能3=130此时按C最高Q C查询键可在110150范围内进行设置出厂设置为1300C5功4=150此时按C最高查询键可在130170范围内进行设置出厂设置为150°C6连续按三次功能）H=024此时按C最高）查询键可在0255范围内进行设置出厂设置为24小时 设为0取消定时开风机7功)P=001此时按（最高查询键可在1255范围内进行设置8厶冃F=006此时按G高Q C查询键可在0、2、4、6范围内进行设置出厂设置

15、为6台9功能）回到温度显示状态注意：设定参数时，本仪器必须保证跳闸温度超温报警温度开风机温度 关风机温度，且最小间隔为5 0C。七、BWDK-3208B/C型温控器使用说明如下：1 . BWDK-3208B型温控器具有420mA的电流输出功能。通过电源板上31、32、33、34接线端输出三路电流，分别用于传送A、B、C三相绕组的温度，其中电流 输出与温度的对应关系是：420mA的电流输出分别对应00c2000C的温度值温度变 化10C对应电流变化值为0.08mA.电流输出接线方法见图2:电流输出接线方法见下图:图22. BWDK 3208C型温控器：是将 BWDK 3208B型温控器三路420

16、mA模 拟电流终端分别串250Q电阻而转化为三路15V模拟电压输出。3. BWDK-3208D/3208E型温控器，带有RS232/RS485计算机串行通信接口，其中RS485通过电源板上31、32接线端输出，31端为正端、32端为负端。RS232 通过电源板上31为数据接收端，32为数据发送端，33为地线。八.产品电气接线（图3）图31、 传感器连接：插入绕组的PT100铂电阻传感器和PTC传感器（选件）通过15 针插座，将传感器信号输入到本仪器内。2、风机连接:可接2台风机偎入1、2端）、4台风机（接入1、2、3、4端）、6台风机（接入1、2、3、4、5、6端）。当选择2台或4台风机时,风

17、机接线端子不能接错，否则报警。3、跳闸、超温、故障输出端连接如图3所示,11、12端;13、15端;14、15端在温控器内部是分别接3个继电 器常开触点。11、12端输出跳闸信号，13、15端报警信号，14、15端输出故障信 号。当出现跳闸、超温或传感器故障时，相应的继电器触点吸合（接通），输出跳闸、超温报警或传感器故障信号。4、用户接线区：如图3所示，2126六个双向空接线端是预留给用户使用。5、温控器总电源：通过16、17接线端从外部接入AC220V交流电。九，产品外形与安装：产品外形图见图4:安装形式有以下两种:1、支架式安装（图5）1，支架上；1.2用M10螺栓将支架固定在变压器夹件或

18、其他所需地方（见图 5）。2、嵌入式安装2.1.按图5在变压器外壳上预留安装孔；22将温控器嵌入孔中，打开温控器门用4个M4螺栓将温控器和外壳固定联接。BWDK Series Temperature Con trollerUser' s GuideThis Guide contains importa nt safety and operati ng in struct ions for the BWDK Series Temperature Con troller. It is inten ded for a skilled electricia n or tech nicia n

19、who n eeds to in stall, operate or main ta in the BWDK Series Temperature Con troller. I nstallers should be certified and familiar with all local and national codes regarding electrical installations of this nature.Read this manual thoroughly and be sure you un dersta nd it before attempt ing to us

20、e the BWDK Series Temperature Con troller and use the BWDK Series Temperature Con troller correctly accord ing to the in formati on provided. Keep this manual in a safe place for easy refere nee.WARNING :1. Only qualified pers onnel should in stall, operate, in spect and maintain this con troller.2.

21、 In put power supply: 220V AC( ±10%), 50Hz3. En sure all electric parts are properly conn ected and faste ned.4. Do not touch any exposed live parts whe n the con troller is powered on.5. Terminal 1,2, 3, 4, 5, 6, 7, 16 and 17 are conn ected to dan gerous voltages.6. Do not short-circuit the fa

22、n-output terminal 1,2, 3, 4, 5, 6 and 7.7. Disc onnect the con troller from the power tran sformer before making any tests. Failure to do so could cause damage to the con troller.CAUTION :1. The con troller can only be used for the specified purpose. Un authorized modificati on or using un authorize

23、d accessories may cause malfu nction.2. Do not expose the con troller to corrosive gases, such as SO2 or H2S.3. Make sure the con troller is conn ected properly before power on.4. Do not burn the sen sor probe with a lighter for test. The temperature of the flame is around 800 C.5. Do not en ergize

24、con tacts with voltage or curre nt exceedi ng the rated values.The BWDK Series Temperature Con troller is a precisi on tool. Please han dle it with care, and store it in a dry and clean environment while not in use. Failure to do so may cause con troller failure.Meanings cf Abbreviations and Acronym

25、s:Con troller: the BWDK Series Temperature Co ntroller.LED: Light Emitt ing Diode, the in dicat ing lamps on the front pan el.SSR: Solid-State Relay1. In troducti onThe con troller is desig ned to mon itor and con trol the coil temperatures of a three-phase dry-type electrical tran sformer.? Base on

26、 microcomputer, the con troller uses both hardware and software an ti-i nference tech no logy to en sure that it can work un der severe environment.? The con trol parameters can be en tered through the keypad on the front pan el. They will not be lost duri ng a power outage.? The coil temperatures w

27、ould be recorded in a device called black-box ' before the power cutti ng out.?The controller functions as a black box ' during a power outage. It records the coiltemperatures before the power outage for future reference.? The con troller is ease to in stall, operate, and main ta in.The BWDK

28、 Series Temperature Con troller is manu factured un der the sta ndardrequireme nts of JB/T7631-1994 Resista nee Thermometer for Tran sformer. It has passed the comprehe nsive and strict tests by gover nmen t-authorized test ing in stituti on. The manu facturer has passed the ISO9001 Intern ati onal

29、Quality System audit. Every un it of the products is guara nteed qualified un der various rigorous operati ng environmen ts.2. Con figurati on TableTypeBasic FunctionAdditi onal Fun cti on3-phase temp. cycle displayFailure mon itorOver temp. mon itorData output in terface 4-20mAData output in terfac

30、e1-5VComm. in terfaceRS232Comm. in terfaceRS485Fan controlFan protect ionBWDK-3205VVVBWDK-3205BVVVVBWDK-3205CVVVVBWDK-3205DVVVVBWDK-3205EVVVVBWDK-3206VVVVBWDK-3207VVVVVBWDK-3208BVVVVVVBWDK-3208CVVVVVVBWDK-3208DVVVVVVBWDK-3208EVVVVV3. Techni cal Parameters1. Temperature Measure Range: 0 C 200 C2. Tem

31、perature Measure Accuracy: 0.5%FS 0.1 C ±3. Resoluti on: 0.1 C4. Power Supply: Sin gle phase 220V AC土 10% (50Hz)5. Capacity: 5VA6. Se nsor: 3 PT100 thermistor, and 3 PTC thermistor(optio nal)7. Relay Con tact Capacity: 10A/250V AC8. Ambient temperature: -20 C +50 C9. Relative humidity: <90%1

32、0. Weight: 2.5kg11. Outline Dimension: 260200 >87(mm)12. Simulative Analog Data Outputs: 3 outputs of 4-20mA or 1-5V13. Digital Data Outputs: sta ndard com mun icatio n in terface RS232 or RS4854. Function Features1. The con troller is able to circularly display the coil temperatures of a three-p

33、hase tran sformer or to display the highest coil temperature among the three phases.2. The user can set both fan start ing and stopp ing temperatures so the tran sformer can work in a safe atmosphere. The fans will start whe n the highest coil temperature is above the fan start ing temperature and s

34、top whe n all coil temperatures are below the fan stopp ing temperature. The fans can also be operated manu ally.2.1. The tran sformer can connect 2 fans, 4 fans, 6 fans or without any fans opti on ally. The corresp onding fan LEDs on the front panel will turn gree n whe n fans are started.2.2. When

35、 the fan disconnection occurs, the corresponding fan LED will turn red and the alarm will sound.3. Over-Temperature Alarm: When the highest coil temperature exceeds the upper limit temperature T3, the Over-temperature ” LED on the front panel will turn on arach alarm will sound. Mean while, the micr

36、o-switch betwee n term inal 13 and 15 will be closed.4. Trip Alarm: When the highest coil temperature exceeds the uppermost limit temperature T4, the T“ip ” LED on the front panel will turn on and an alarm will sound. Meanwhile, the relay betwee n term inal 11 and 12 would be closed.5. Sensor Failur

37、e Alarm: If a sensor malfunction occurs , the M afunction ” LED on the front panel will turn on and an alarm will sound. Meanwhile, the relay between terminal 14 and 15 would be closed.5.1 Differe nt color LEDs in dicate the phase of sen sor malfu nctio n: yellow for phase A, gree n for phase B and

38、red for phase C. The sen sors are work ing no rmally whe n all the LEDs are off.5.2 Different letters on the front panel display indicate the type of sensor malfunction: H in dicates sen sor disc onnection while L in dicates sen sor short circuit.5.3 When one or two sensors malfunction, the controll

39、er will operate the fans base on thesen sor that runs no rmally. If all 3 sen sors malfu nction at same time, the fans will start immediately.6. The user can set the temperatures and other parameters by press ing the keypad on the front pa nel:6.1 Temperature T1: when one temperature rises to T1, th

40、e fans will start to cool the tran sformer.6.2 Temperature T2: when all temperatures fall below T2 after the fans cooling the tran sformer, the fans will switch off.6.3 Temperature T3 (Over temperature): when the highest coil temperature exceeds T3, the alarm will sound and the relative relay will b

41、e closed.6.4 Temperature T4 (Trip temperature): when the highest coil temperature exceeds T4, the alarm will sound and the relative relay will be closed.6.5 Fan start time: set the time for the fans to start.6.6 Number of fans: set the number of fans that should control.6.7 Saved data: set if the da

42、ta should be stored when the power is cut off.7. Manual Con trol: The fans can be con trolled manu ally by press ing theMan ual ” key on thefront pan el. This function can also be used for test ing the fans.8. Fan Auto-Start ing: the user can set the time in terval (0255 hours) to start the fans aut

43、omatically for one minute. This function can be used to check the fans periodically. The default value for fan to start automatically is every 24 hours. A setting of 0 hours will not start fans.9. Black Box ' : The controller will recdhe coil temperatures automatically during a power cut-off. Th

44、ese data can be used for an alysis purpose later. To avoid the recorded data to be cha nged whe n power supply is back on, the con troller was desig ned not to update the recorded data until when the temperature is over 80 C.5.oooooboooooFan Fan Fan FanFan Fan Manual Highest OverTrip FaultFanHigh/+I

45、nqu/-ManualFigure 1: Front Panel1. Power on for the first time: mount the controller on the transformer properly and connect it to 220VAC power supply. By default, the con troller will display the coil temperatures of phase A, B, and C circularly. D in dicates atmosphere temperature.2. Switch ing be

46、twee n display ing the highest coil temperature only and display ing all three coil temperatures and atmosphere temperature: the user can choose to display the highest coil temperature only or all three coil temperatures and atmosphere temperature by press ing theHigh/+ ” key on the front pan el. Th

47、e Highest ' LED on the front panel will indwhei only the highest temperature is displayed.3. Fans manual control: the user can start the fans by pressing the “ Manual" key on the frontpan el. At the same time, both the“ Manu al " LED and “ Fan ” LED will tur n on. Press the“ Manual&quo

48、t; key again, the fans will stop and both theLED andManFaln" LED will turnoff.4. Temperature data inquiry: When the con troller loses the power and be powered on aga in, the user can check the coil temperatures in turn by pressing the “ Inqu-" key in succession. The temperatures were store

49、d automatically whe n the power supply was cut off.5. Con trol parameters inquiry:StepDisplayButtonD1D2-D5Descriptio nNote1Fan1=080Temperature T2 (Stop fun)Set range: 60 C 100 CDefault: 80 C2Fan2=100TemperatureT1 (Start fan)Set ran ge: 80 C 120 CDefault: 100 C3Fan3=130TemperatureT3 (Over temp.)Set r

50、an ge: 110 C 150 CDefault: 130 C4Fan4=150Temperature T4 (Trip temp.)Set ran ge: 130 C 170 CDefault: 150 C5FanH=024Time funs running intervalSet ran ge: 0 255 hoursDefault: 24 hours0 hours in dicates timer off6FanP=001Address code for com muni cati onRS232/RS4857FanF=006Number of fansSet range: 0, 2,

51、 4 or 6Default: 68FanReturn to normal display6. Con trol Parameter Sett ingsStepDisplayButtonD1D2-D5Descriptio nNote1Fan ”1=080Temperature T2 (Stop funs)Set range: 60 C 100 CDefault: 80 C2Press“ Manual ”3 times1=080Press High/+ ” and “nqu/Enter the set value between 60100The decimal point of D1 isOn

52、 to in dicate that the parameter can be set now4Fan ”3=130Press High/+ ” and “nqu/En ter the set value betwee n 110150Default: 130 C5Fan ”4=150Press High/+ ” and “nqu/En ter the set value betwee n 130170Default: 150 C6Fan ”H=024Press High/+ ” and “nqu/En ter the set value betwee n 0255Default: 24 ho

53、urs0 hours in dicates timer off7Fan ”P=001Press High/+ ” and “nqu/En ter the set value betwee n 12558Fan ”F= 006Press High/+ ” and “nqu/En ter the set value within 0, 2, 4 or 6Default: 69Fan ”Return to normal displayNote: Ensure T4 > T3 > T1 > T2. The differenee must be equal to or greater

54、than 5 C.7. Additional Fun cti ons7.1. BWDK-3208B: The controller can output three 420mA signals to simulate the coil temperatures of phase A, B and C through term inal 3134, 3234 and 3334 respectively. The relation between the output and the temperature is: 420mA corresponds to 0200 C. Every cha nge of 1 C corresp onds to 0.08mA. The conn ecti on diagram is as follow:7.2. BWDK-3208C: The controller converts the 420mA output of BWDK-3208B into a 15Voutput by connecting a 250Q resistor in series respectively.7.3